Dust removal device for forge piece production
By adopting a combination of swingable nozzles and water pump mechanisms in the dust removal device for forging production, the problem of fixed spray range was solved, the spray range was expanded and energy consumption was reduced, and the dust suppression efficiency and practicality of the device were improved.
Patent Information
- Application Number
- CN202422971416.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-03
- Publication Date
- 2025-11-21
- Estimated Expiration
- 2034-12-03
AI Technical Summary
Most existing dust suppression spraying mechanisms in forging production dust removal devices use fixed structures, resulting in a fixed spraying range, low dust suppression efficiency, and insufficient practicality of the devices.
It adopts a swingable nozzle structure and drive device, realizes the swing of the nozzle through bevel gear transmission, and expands the water spray range by combining with the water pump mechanism. It also prevents water backflow through a one-way valve, simplifies the water pump equipment and reduces energy consumption.
This expanded the spraying range, improved dust suppression efficiency, reduced energy consumption, and enhanced the practicality and economy of the device.
Smart Images
Figure CN223570327U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to dust removal device technical field especially relates to a dust removal device for forging production. BACKGROUND
[0002] The dust and waste gas generated in the forging production process pose a threat to the environment and the health of workers, therefore, it is crucial to use appropriate dust removal devices. The installation of dust removal devices involves multiple steps, including the construction of civil engineering, foundation, base, support, and the hoisting and connection of equipment. During installation, attention should be paid to the position, angle, and stability of the equipment to ensure that the pipeline connection is tight and there is no leakage. In addition, the installed dust removal cloth bag and dust removal framework should be inspected to ensure that they have high cooperation, firm installation, and good sealing. Various types of dust removal devices have their own advantages and disadvantages, and need to be selected according to the specific production situation and dust characteristics.
[0003] In the prior art, the spray dust suppression mechanism used in the dust removal device for forging production is mostly installed using a fixed structure, and the spray range is basically fixed, which cannot cover a larger spray range. The spray dust suppression device must be installed at a fixed position, which reduces the dust suppression efficiency and the practicality of the bait device. SUMMARY
[0004] To make up for the above shortcomings, the utility model provides a dust removal device for forging production, aiming to improve the low dust suppression efficiency and low practicality of the device caused by the fact that the water spray dust suppression mechanism used in the dust removal device for forging production in the prior art is mostly installed using a fixed structure.
[0005] To achieve the above purpose, the utility model adopts the following technical scheme: a dust removal device for forging production, comprising a base, the top end of the base is fixedly connected with a driving device, the top end of the base is fixedly connected with a connecting shaft, the outside of the connecting shaft is fixedly connected with a mounting seat, the top of the mounting seat is fixedly connected with a mounting disc, the top end of the mounting disc is fixedly connected with a fixed box, the top end of the mounting disc is rotatably connected with a half gear, the inside of the fixed box is rotatably connected with a rotating shaft, the outside of the rotating shaft is fixedly connected with two bevel gears, the two sides of the rotating shaft are fixedly connected with spray heads, the bottom end of the two spray heads is fixedly connected with spray pipes, the output end of the driving device is fixedly connected with a belt pulley one, the outside of the connecting shaft is fixedly connected with a belt pulley two, a belt is sleeved between the belt pulley one and the belt pulley two, the top of the base is provided with a water pump mechanism, the water pump mechanism is provided for conveying water flow to the inside of the two spray heads.
[0006] Further description of the above technical scheme:
[0007] The water pump mechanism comprises a water tank, the bottom end of the water tank is fixedly connected to the top end of the base, one side of the water tank close to the driving device is fixedly connected with a connecting pipe, the end of the connecting pipe away from the water tank is fixedly connected with two pump boxes, the output end of the driving device is fixedly connected with a rotating disc, the top end of the rotating disc is slidably connected with a sliding block, the top end of the rotating disc is fixedly connected with a connecting block, the two sides of the sliding block are fixedly connected with push rods, the opposite sides of the two push rods are fixedly connected with pistons, and the sides of the two pump boxes away from the water tank are fixedly connected to the end of the spray pipe away from the two spray heads.
[0008] As a further description of the above technical solution:
[0009] The two bevel gears are engaged with the half gears, and the rotating shaft penetrates through the two sides of the fixed box.
[0010] As a further description of the above technical solution:
[0011] The bottom of the mounting disc is fixedly connected with two mounting frames, and the bottom ends of the two mounting frames are fixedly connected to the top end of the base.
[0012] As a further description of the above technical solution:
[0013] The bottom ends of the two pump boxes are fixedly connected to the top end of the base, and the two pistons are slidably connected to the interiors of the two pump boxes.
[0014] As a further description of the above technical solution:
[0015] The sides of the two pump boxes close to the water tank are fixedly connected with one-way valves one, and the sides of the two pump boxes away from the water tank are fixedly connected with one-way valves two.
[0016] As a further description of the above technical solution:
[0017] The connecting block is slidably connected to the interior of the sliding block, and the two push rods penetrate through the opposite sides of the two pump boxes.
[0018] As a further description of the above technical solution:
[0019] The bottom of the base is provided with anti-skid pads at four corners.
[0020] The utility model has the advantages of the following beneficial effects:
[0021] 1、 the utility model discloses, start drive arrangement drive belt drive connecting shaft rotation, when half gear rotates with when connecting axle rotates, when half gear and one bevel gear mesh, the rotation of the shaft rotates clockwise, when half gear and another bevel gear mesh, the rotation of the shaft rotates counterclockwise, so that two nozzles swing in opposite directions respectively, and the radiation range of water spraying dust fall can be effectively increased by the water flow delivered by the spray pipe and sprayed by the nozzle, the effect that the spraying range is expanded by the swing mechanism is realized, the operation efficiency of the spraying dust suppression is improved, and the practicality of the device is improved.
[0022] 2、 the utility model discloses, start drive arrangement rotates the turntable, and the slider reciprocates on the turntable under the push of the connecting block when the turntable rotates, and the piston is pumped back and forth in the pump box through the push rod, and the water in the water tank is pumped to the spray pipe through the connecting pipe and sprayed by the nozzle, and the one-way valve one and the one-way valve two both prevent the backflow of the water flow, the effect that the power required by the pump water and the swing mechanism can be provided simultaneously by driving the drive arrangement is realized, and it is not necessary to additionally equip the water pump to pump water, energy consumption is reduced, cost investment is reduced, and the practicality of the device is improved. DRAWINGS
[0023] Figure 1 A three-dimensional view of the dust removal device for forging production is provided for the utility model;
[0024] Figure 2 A spray mechanism schematic view of the dust removal device for forging production is provided for the utility model;
[0025] Figure 3 A pump box sectional view of the dust removal device for forging production is provided for the utility model.
[0026] LEGEND:
[0027] 1, base; 2, connecting shaft; 3, mounting seat; 4, mounting disc; 5, fixed box; 6, half gear; 7, shaft; 8, bevel gear; 9, nozzle; 10, mounting frame; 11, drive arrangement; 12, pulley one; 13, pulley two; 14, water tank; 15, pump box; 16, spray pipe; 17, turntable; 18, slider; 19, connecting block; 20, push rod; 21, piston; 22, connecting pipe; 23, one-way valve one; 24, one-way valve two. DETAILED DESCRIPTION
[0028] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Apparently, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the protection scope of the utility model.
[0029] With reference to Figure 1 - Figure 3 The utility model provides a dust collector for forging production, including base 1, base 1 plays the role of bearing upper structure, the top fixedly connected with drive arrangement 11 of base 1, drive arrangement 11 plays the role of providing power, the top fixedly connected with connecting shaft 2 of base 1, connecting shaft 2 plays the role of connecting transmission, the outside fixedly connected with mounting seat 3 of connecting shaft 2, mounting seat 3 plays the role of bearing upper structure, the top fixedly connected with mounting disc 4 of mounting seat 3, mounting disc 4 plays the role of bearing upper structure, the top fixedly connected with fixed box 5 of mounting disc 4, fixed box 5 plays the role of fixed internal structure, the top rotatably connected with half gear 6 of mounting disc 4, half gear 6 plays the role of transmission, the inside rotatably connected with the shaft 7 of fixed box 5, the shaft 7 plays the role of transmission, the outside fixedly connected with two bevel gears 8 of the shaft 7, bevel gear 8 plays the role of transmission, both sides of the shaft 7 are fixedly connected with the spray head 9, the spray head 9 plays the role of showering, the bottom fixedly connected with the spray pipe 16 of two spray heads 9, the spray pipe 16 plays the role of water supply, the output fixedly connected with the belt pulley one 12 of drive arrangement 11, the belt pulley one 12 plays the role of transmission, the outside fixedly connected with the belt pulley two 13 of connecting shaft 2, the belt pulley two 13 plays the role of transmission, and the belt pulley one 12 and the belt pulley two 13 are provided with the belt, and the top of base 1 is provided with water pump mechanism, and water pump mechanism is arranged in order to deliver water flow to the inside of two spray heads 9.
[0030] With reference to Figure 1 - Figure 3The water pump mechanism comprises a water tank 14, the water tank 14 plays a role of storing water, the bottom end of the water tank 14 is fixedly connected to the top end of the base 1, the side, close to the driving device 11, of the water tank 14 is fixedly connected with a connecting pipe 22, the connecting pipe 22 plays a role of conveying, the end, away from the water tank 14, of the connecting pipe 22 is fixedly connected with two pump boxes 15, the pump boxes 15 play a role of pumping water, the output end of the driving device 11 is fixedly connected with a rotating disc 17, the rotating disc 17 plays a role of connection, the top end of the rotating disc 17 is slidingly connected with a sliding block 18, the sliding block 18 plays a role of transmission, the top end of the rotating disc 17 is fixedly connected with a connecting block 19, the connecting block 19 plays a role of transmission, the two sides of the sliding block 18 are both fixedly connected with a push rod 20, the push rod 20 plays a role of pushing, the opposite sides of the two push rods 20 are both fixedly connected with a piston 21, the piston 21 plays a role of pumping water, the side, away from the water tank 14, of each of the two pump boxes 15 is fixedly connected to the end, away from the two spray heads 9, of the spray pipe 16. The two bevel gears 8 are both engaged with the half gears 6, the rotating shaft 7 penetrates through the two sides of the fixed box 5, the bottom of the mounting disc 4 is fixedly connected with two mounting racks 10, the bottom end of each of the two mounting racks 10 is fixedly connected to the top end of the base 1, the bottom end of each of the two pump boxes 15 is fixedly connected to the top end of the base 1, each of the two pistons 21 is slidingly connected in the interior of each of the two pump boxes 15, the side, close to the water tank 14, of each of the two pump boxes 15 is fixedly connected with a one-way valve 23, the side, away from the water tank 14, of each of the two pump boxes 15 is fixedly connected with a one-way valve 24, the connecting block 19 is slidingly connected in the interior of the sliding block 18, each of the two push rods 20 penetrates through the opposite side of each of the two pump boxes 15, and the bottom of the base 1 is provided with anti-skid pads at four corners.
[0031] Working principle: the driving device 11 is started to drive the belt to rotate the connecting shaft 2, when the connecting shaft 2 rotates, the half gears 6 rotate along with the connecting shaft 2, when the half gears 6 are engaged with one of the bevel gears 8, the rotating shaft 7 rotates clockwise, when the half gears 6 are engaged with the other bevel gear 8, the rotating shaft 7 rotates counterclockwise, so that the two spray heads 9 swing in opposite directions, the water flow is conveyed through the spray pipe 16 and then sprayed out of the spray heads 9, thereby effectively increasing the radiation range of water spraying and dust falling.
[0032] The driving device 11 is started to rotate the rotating disc 17, when the rotating disc 17 rotates, the sliding block 18 reciprocates on the rotating disc 17 under the pushing of the connecting block 19, the piston 21 is pushed in the pump box 15 through the push rod 20, the water in the water tank 14 is pumped to the spray pipe 16 through the connecting pipe 22 and then sprayed out of the spray heads 9, the one-way valve 23 and the one-way valve 24 both play a role of preventing the water flow from flowing back.
[0033] Finally, it should be noted that: the above only for the preferred embodiments of the present application, and is not intended to limit the present application, although the foregoing embodiments of the present application has been described in detail, for the skilled in the art, it still can be modified, or for part of the technical features of the equivalent replacement, the spirit and principles of the present application, the made any modification, equivalent replacement, improvement, etc., should be included within the scope of the present application.
Claims
1. A dust removal device for forging production, comprising a base (1), characterized in that: A drive device (11) is fixedly connected to the top of the base (1), a connecting shaft (2) is fixedly connected to the top of the base (1), a mounting base (3) is fixedly connected to the outside of the connecting shaft (2), a mounting plate (4) is fixedly connected to the top of the mounting base (3), a fixing box (5) is fixedly connected to the top of the mounting plate (4), a half gear (6) is rotatably connected to the top of the mounting plate (4), a rotating shaft (7) is rotatably connected inside the fixing box (5), and two bevel gears are fixedly connected to the outside of the rotating shaft (7). 8) Both sides of the rotating shaft (7) are fixedly connected to nozzles (9), and the bottom ends of the two nozzles (9) are fixedly connected to spray pipes (16). The output end of the drive device (11) is fixedly connected to pulley one (12), and pulley two (13) is fixedly connected to the outside of the connecting shaft (2). A belt is sleeved between pulley one (12) and pulley two (13). A water pump mechanism is provided on the top of the base (1). The water pump mechanism is set to deliver water to the inside of the two nozzles (9).
2. The dust removal device for forging production according to claim 1, characterized in that: The water pump mechanism includes a water tank (14), the bottom end of which is fixedly connected to the top end of the base (1). A connecting pipe (22) is fixedly connected to the side of the water tank (14) near the drive device (11). Two pump boxes (15) are fixedly connected to the end of the connecting pipe (22) away from the water tank (14). A turntable (17) is fixedly connected to the output end of the drive device (11). A slider (18) is slidably connected to the top end of the turntable (17). A connecting block (19) is fixedly connected to the top end of the turntable (17). Push rods (20) are fixedly connected to both sides of the slider (18). Pistons (21) are fixedly connected to the opposite sides of the two push rods (20). The side of the two pump boxes (15) away from the water tank (14) is fixedly connected to the end of the spray pipe (16) away from the two nozzles (9).
3. The dust removal device for forging production according to claim 1, characterized in that: Both bevel gears (8) mesh with the half gears (6), and the shaft (7) passes through both sides of the fixed box (5).
4. The dust removal device for forging production according to claim 1, characterized in that: The bottom of the mounting plate (4) is fixedly connected to two mounting brackets (10), and the bottom ends of the two mounting brackets (10) are fixedly connected to the top of the base (1).
5. A dust removal device for forging production according to claim 2, characterized in that: The bottom ends of the two pump boxes (15) are fixedly connected to the top of the base (1), and the two pistons (21) are slidably connected inside the two pump boxes (15).
6. A dust removal device for forging production according to claim 2, characterized in that: One-way valve 1 (23) is fixedly connected to the side of each of the two pump boxes (15) near the water tank (14), and one-way valve 2 (24) is fixedly connected to the side of each of the two pump boxes (15) away from the water tank (14).
7. A dust removal device for forging production according to claim 2, characterized in that: The connecting block (19) is slidably connected inside the slider (18), and the two push rods (20) pass through the opposite sides of the two pump boxes (15).
8. A dust removal device for forging production according to claim 1, characterized in that: The base (1) has anti-slip pads at all four corners of its bottom.