Mixing machine with high stability

By using an airflow-driven rotating drum and a spiral stirring plate in conjunction with an auxiliary mixing mechanism, the problems of material aggregation and unstable mixing in the mixer are solved, achieving uniform mixing and smooth discharge of materials.

CN223570540UActive Publication Date: 2025-11-21JINJIANG SHANGLI MASCH EQUIP MFG CO LTD
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Patent Information

Application Number
CN202422998017.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-05
Publication Date
2025-11-21
Estimated Expiration
2034-12-05

AI Technical Summary

Technical Problem

Existing mixers exhibit poor mixing stability when mixing materials of different masses, especially when materials aggregate and are difficult to disperse, and discharge is not smooth.

Method used

The system employs an airflow-driven rotating drum and spiral stirring plate in conjunction with an auxiliary mixing mechanism. It utilizes airflow to enhance the mobility of materials and controls the outlet with high-pressure gas to prevent material aggregation and improve mixing stability.

Benefits of technology

It achieves uniform mixing and stable stirring of materials, avoids material aggregation, improves mixing stability, and ensures smooth material discharge.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to a mixing machine with high stability, which belongs to the technical field of mixing equipment and comprises a mixing cylinder, the bottom of the mixing cylinder is conical, a discharge port is formed in the center of the bottom of the mixing cylinder, a feeding port is formed in the upper surface of the mixing cylinder, a rotating cylinder is rotatably clamped in the center of the top in the mixing cylinder, and a spiral stirring plate is fixed on the outer wall of the rotating cylinder. A one-way device is arranged on the outer wall of the bottom of the rotating cylinder, a gas pipe penetrates through the rotating cylinder, the top end of the gas pipe extends upwards out of the mixing cylinder, a spiral driving plate with the edge close to the outer wall of the gas pipe is fixed to the inner wall of the rotating cylinder, air holes are formed in the outer wall of the gas pipe, and an auxiliary mixing mechanism is arranged in the mixing cylinder; according to the mixing machine, materials can be uniformly mixed, the mobility of the materials is enhanced by utilizing air flow, so that further stirring is facilitated, the spiral stirring plate in the rotating cylinder can be matched with the auxiliary mixing mechanism to stably stir and mix, aggregation of single materials is avoided, and meanwhile, the mixing stability is improved.
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Description

Technical Field

[0001] This utility model relates to the field of mixing equipment technology, and in particular to a mixer with high stability. Background Technology

[0002] A mixer is a mechanical device that mixes materials using mechanical rotation and gravity to uniformly mix them. It is widely used in various fields. As people's requirements for production efficiency continue to increase, mixers also need to have characteristics such as high efficiency and stability.

[0003] For example, Chinese invention patent document, publication number CN106268454A, provides a mixer comprising a vertically arranged cylinder and a stirrer. The stirrer includes a central shaft, a helical ribbon, and several support rods. The central shaft is arranged along the central axis of the cylinder and can rotate relative to the cylinder. The helical ribbon is fixed to the central shaft by the support rods, and the pitch and width of the helical ribbon gradually increase from bottom to top. The mixer of this invention provides rapid and effective mixing. The overall design of the equipment avoids cleaning dead zones such as sharp corners and bends. The stirring components are simple and effective, easy to clean, and have no mixing dead zones. It is suitable for the food and pharmaceutical industries, which require frequent cleaning, high hygiene, and high mixing uniformity. During operation, the stirring components spirally lift the material from bottom to top and then fall back from the center to create a strong convection mixing effect. Combined with the action of high-speed crushing blades, it can quickly achieve a uniform mixing effect.

[0004] The mixer described in the above document achieves mixing through an internal spiral ribbon and several support rods. The interior of the cylinder has no dead corners or sharp corners, making it suitable for fields with high hygiene requirements. However, the mixer in the above document still has many components inside the cylinder, resulting in a single force on the material being mixed. It is difficult to disperse quickly after the same material aggregates, especially when mixing two or more materials with different masses. Therefore, the mixing stability is poor. Utility Model Content

[0005] To overcome the technical defects of the existing technology, this utility model provides a highly stable mixer that can use airflow to enhance the mobility of materials for further agitation. The spiral stirring plate inside the rotating drum can work with the auxiliary mixing mechanism to perform stable mixing, avoiding the agglomeration of single materials and improving the stability of the mixing.

[0006] The technical solution adopted by this utility model is as follows: It includes a mixing cylinder with a conical bottom and an outlet at the center of the bottom. An inlet is located on the upper surface of the mixing cylinder. A rotating cylinder is rotatably connected to the top center of the mixing cylinder. A spiral stirring plate is fixed to the outer wall of the rotating cylinder. A one-way device is provided on the bottom outer wall of the rotating cylinder. A gas pipe passes through the rotating cylinder and needs to be connected to an external high-pressure gas source. The top end of the gas pipe extends upwards to the outside of the mixing cylinder. A spiral drive plate with its edge close to the outer wall of the gas pipe is fixed to the inner wall of the rotating cylinder. The spiral drive plate can drive the rotating cylinder to rotate under the propulsion of airflow. Preferably, a double spiral structure is adopted. A vent is provided on the outer wall of the gas pipe, located on one side of the upper part of the rotating cylinder. An auxiliary mixing mechanism is provided inside the mixing cylinder for circumferential stirring beside the inner wall of the mixing cylinder, thereby mixing the materials.

[0007] Preferably, in order to facilitate the fixed installation of the rotating cylinder, a snap-fit ​​plate extending outward is fixed on the top outer wall of the rotating cylinder, and a fixed bottom shell for rotating and limiting the snap-fit ​​plate is fixed on the top of the mixing cylinder.

[0008] Preferably, in order to facilitate the movement of materials inside the mixing drum, the bottom radius of the spiral stirring plate is smaller than the top radius, the rotation radius of the spiral stirring plate changes accordingly with the inner wall of the mixing drum, and a distance is left between the edge of the spiral stirring plate and the auxiliary mixing mechanism.

[0009] Preferably, in order to facilitate the flow of air into the mixing cylinder and prevent the material from flowing back into the rotating cylinder, the one-way device includes a limiting shell fixed to the outer wall of the bottom of the rotating cylinder. One side of the limiting shell is provided with a one-way opening. A moving block is slidably engaged in the one-way opening. A flow guide notch is engaged on the moving block. A contraction spring is fixedly connected between the side wall of the moving block and the outer wall of the rotating cylinder. An exhaust hole is opened on the outer wall of the rotating cylinder on one side of the limiting shell.

[0010] Preferably, in order to more conveniently control the material discharge, the bottom end of the gas pipe extends through the rotating cylinder to above the discharge port, and the bottom end of the gas pipe is slidably engaged with a blocking mechanism.

[0011] Preferably, in order to facilitate the movement and reset of the blockage block, the blocking mechanism includes a sliding rod, a sliding groove is provided at the bottom of the gas tube, a blocking spring is fixedly connected to the top of the sliding rod and the top of the sliding groove, a blocking block is fixed at the bottom of the sliding rod, and the top of the sliding groove is connected to the inside of the gas tube through a gas channel.

[0012] Preferably, in order to more stably mix the materials, the auxiliary mixing mechanism includes an annular disk that is rotatably engaged with the top of the mixing cylinder, a stirring vertical plate is fixed to the bottom of the annular disk, and a power connector is provided on one side of the mixing cylinder via a power cord.

[0013] Preferably, in order to drive the annular disk to rotate more stably, the annular disk is driven to rotate by a drive motor. The bottom of the annular disk is fixed with a drive ring block with teeth on the inner wall. The drive motor is fixed on the upper surface of the mixing cylinder. The output shaft of the drive motor extends into the mixing cylinder and meshes with the inner wall of the drive ring block through a drive gear. Preferably, a pair of drive motors are used to drive the annular disk symmetrically.

[0014] The beneficial effects of this invention are as follows: This mixer can uniformly mix materials, using airflow to enhance the mobility of materials for further agitation, while the spiral stirring plate inside the rotating drum can work with the auxiliary mixing mechanism to achieve stable mixing, avoiding the agglomeration of single materials and improving the stability of mixing. Moreover, during mixing, this mixer can use high-pressure gas in the gas pipe to drive the blocking mechanism, thereby controlling the opening and closing of the outlet and avoiding additional components from affecting the smooth discharge of materials. Attached Figure Description

[0015] Figure 1 This is a three-dimensional structural diagram of the present invention.

[0016] Figure 2 This is a cross-sectional structural diagram of the present invention.

[0017] Figure 3 This is a schematic diagram of the auxiliary mixing mechanism of this utility model.

[0018] Figure 4 This is a schematic diagram of the rotating cylinder structure of this utility model.

[0019] Figure 5 This is a cross-sectional view of the rotating cylinder of this utility model.

[0020] Figure 6 for Figure 5 A magnified structural diagram of point A in the middle.

[0021] Figure 7 This is a schematic diagram of the unidirectional device of this utility model.

[0022] Figure 8 This is a schematic diagram of the blocking mechanism of this utility model.

[0023] Explanation of reference numerals in the attached drawings: 1. Mixing cylinder; 101. Discharge port; 102. Inlet; 2. Rotating cylinder; 201. Spiral stirring plate; 202. Spiral drive plate; 203. Clamping plate; 3. One-way device; 301. Limiting housing; 302. Moving block; 303. Contraction spring; 4. Gas pipe; 5. Auxiliary mixing mechanism; 501. Annular disc; 502. Stirring vertical plate; 503. Drive motor; 6. Blocking mechanism; 601. Sliding rod; 602. Blocking spring; 603. Blocking block. Detailed Implementation

[0024] The present invention will be further described below with reference to the accompanying drawings:

[0025] like Figures 1-8 As shown, this embodiment provides a highly stable mixer, including a mixing cylinder 1. The bottom of the mixing cylinder 1 is conical, and an outlet 101 is provided at the center of the bottom. An inlet 102 is provided on the upper surface of the mixing cylinder 1. A rotating cylinder 2 is rotatably connected to the top center of the mixing cylinder 1. A spiral stirring plate 201 is fixed on the outer wall of the rotating cylinder 2. A one-way device 3 is provided on the bottom outer wall of the rotating cylinder 2. A gas pipe 4 passes through the rotating cylinder 2. The gas pipe 4 needs to be connected to an external high-pressure gas source. The top end of the gas pipe 4 extends upward to the outside of the mixing cylinder 1. A spiral drive plate 202 with its edge close to the outer wall of the gas pipe 4 is fixed on the inner wall of the rotating cylinder 2. The spiral drive plate 202 can drive the rotating cylinder 2 to rotate under the push of the airflow. Preferably, a double spiral structure is adopted. A vent hole is provided on the outer wall of the gas pipe 4. The vent hole is located on one side of the upper part of the rotating cylinder 2. An auxiliary mixing mechanism 5 is provided inside the mixing cylinder 1. The auxiliary mixing mechanism 5 is used to perform circumferential stirring next to the inner wall of the mixing cylinder 1, thereby mixing the materials. A retaining plate 203 extending outward is fixed on the top outer wall of the rotating cylinder 2. A fixed bottom shell for rotating and limiting the retaining plate 203 is fixed on the top of the mixing cylinder 1. This makes it easy to fix the position of the rotating cylinder 2. The bottom radius of the spiral stirring plate 201 is smaller than the top radius. The rotation radius of the spiral stirring plate 201 changes accordingly with the inner wall of the mixing cylinder 1. A distance is left between the edge of the spiral stirring plate 201 and the auxiliary mixing mechanism 5. This makes it easy to move the materials inside the mixing cylinder 1.

[0026] The one-way device 3 includes a limiting housing 301 fixed to the bottom outer wall of the rotating cylinder 2. One side of the limiting housing 301 is provided with a one-way opening. A moving block 302 is slidably engaged in the one-way opening. A flow guide notch is engaged on the moving block 302. A contraction spring 303 is fixedly connected between the side wall of the moving block 302 and the outer wall of the rotating cylinder 2. An exhaust hole is opened on the outer wall of the rotating cylinder 2 on one side of the limiting housing 301. This facilitates the flow of air into the mixing cylinder 1 and prevents the material from entering the rotating cylinder 2 in the reverse direction.

[0027] The bottom end of the gas pipe 4 extends through the rotating cylinder 2 to the top of the outlet 101. The bottom end of the gas pipe 4 is slidably engaged with a blocking mechanism 6, which makes it easier to control the material discharge. The blocking mechanism 6 includes a sliding rod 601. A sliding groove is opened at the bottom of the gas pipe 4. A blocking spring 602 is fixedly connected to the top of the sliding rod 601 and the top of the sliding groove. A blocking block 603 is fixed at the bottom of the sliding rod 601. The top of the sliding groove is connected to the inside of the gas pipe 4 through a gas channel, which makes it easy to trigger and control the movement and reset of the blocking block 603.

[0028] When mixing materials, gas is first introduced into the gas pipe 4, which pushes the sliding rod 601 to move and push the blocking block 603 above the outlet 101 to seal the mixing cylinder 1. Then, the material is put in, and atmospheric pressure is applied to push the moving block 302 on the one-way device 3 to move. The moving block 302 extends into the limiting housing 301 until the guide gap leaks out. At this time, the gas can enter the mixing cylinder 1 and lift the material, making it easier to stir during mixing.

[0029] The auxiliary mixing mechanism 5 includes an annular disk 501 rotatably engaged with the top of the mixing cylinder 1. A stirring vertical plate 502 is fixed to the bottom of the annular disk 501. A power connector is provided on one side of the mixing cylinder 1 via a power cord, which enables more stable mixing of materials. The annular disk 501 is driven to rotate by a drive motor 503. A drive ring block with teeth on its inner wall is fixed to the bottom of the annular disk 501. The drive motor 503 is fixed to the upper surface of the mixing cylinder 1. The output shaft of the drive motor 503 extends into the mixing cylinder 1 and meshes with the inner wall of the drive ring block through a drive gear. Preferably, a pair of drive motors 503 are used to symmetrically drive the annular disk 501, which enables more stable rotation of the annular disk 501. The auxiliary mixing mechanism 5 is used to assist in mixing and stirring materials, thereby improving the mixing stability of materials.

[0030] This mixer can uniformly mix materials, using airflow to enhance material mobility for further agitation. The spiral stirring plate 201 inside the rotating drum 2 works in conjunction with the auxiliary mixing mechanism 5 to achieve stable mixing, preventing the aggregation of single materials and improving mixing stability. Furthermore, during mixing, the mixer can use high-pressure gas in the gas pipe 4 to drive the blocking mechanism 6, thereby controlling the opening and closing of the outlet 101 and preventing additional components from affecting the smooth discharge of materials.

[0031] The foregoing has shown and described the basic principles, main features, and advantages of this invention. Those skilled in the art should understand that this invention is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this invention. Various changes and modifications may be made to this invention without departing from its spirit and scope. All such changes and modifications fall within the scope of this invention as defined by the appended claims and their equivalents.

Claims

1. A mixing machine with high stability, comprising a mixing cylinder (1), the bottom of the mixing cylinder (1) is conical, and a discharge port (101) is arranged at the center of the bottom, and a feeding port (102) is arranged on the upper surface of the mixing cylinder (1), characterized in that: The top center of the mixing cylinder (1) is rotationally clamped with a rotating cylinder (2), the outer wall of the rotating cylinder (2) is fixed with a spiral stirring plate (201), the bottom outer wall of the rotating cylinder (2) is provided with a one-way device (3), the rotating cylinder (2) is provided with a gas pipe (4) penetrating therein, the top end of the gas pipe (4) extends upward to the outside of the mixing cylinder (1), the inner wall of the rotating cylinder (2) is fixed with a spiral driving plate (202) with the edge close to the outer wall of the gas pipe (4), the outer wall of the gas pipe (4) is provided with a gas permeable hole, and the mixing cylinder (1) is provided with an auxiliary mixing mechanism (5).

2. The mixing machine with high stability according to claim 1, characterized in that: The top outer wall of the rotating cylinder (2) is fixed with a clamping disc (203) extending to the outside, and the top of the mixing cylinder (1) is fixed with a fixed bottom shell for rotation limiting the clamping disc (203).

3. The mixing machine with high stability according to claim 1, characterized in that: The bottom radius of the spiral stirring plate (201) is smaller than the top radius, the rotating radius of the spiral stirring plate (201) changes correspondingly with the inner wall of the mixing cylinder (1), and a distance is left between the edge of the spiral stirring plate (201) and the auxiliary mixing mechanism (5).

4. The mixing machine with high stability according to claim 1, characterized in that: The one-way device (3) comprises a limiting shell (301) fixed on the bottom outer wall of the rotating cylinder (2), one side of the limiting shell (301) is provided with a one-way opening, a moving block (302) is slidably clamped in the one-way opening, a flow guide notch is clamped on the moving block (302), a contraction spring (303) is fixedly connected between the side wall of the moving block (302) and the outer wall of the rotating cylinder (2), and an exhaust hole is formed in the outer wall of the rotating cylinder (2) on one side of the limiting shell (301).

5. The mixing machine with high stability according to claim 1, characterized in that: The bottom end of the gas pipe (4) extends to above the discharge port (101) through the rotating cylinder (2), and the bottom end of the gas pipe (4) is slidably clamped with a plugging mechanism (6).

6. The mixing machine with high stability according to claim 5, characterized in that: The plugging mechanism (6) comprises a sliding rod (601), a sliding groove is formed in the bottom of the gas pipe (4), a plugging spring (602) is fixedly connected to the top of the sliding rod (601) and the top of the sliding groove, a plugging block (603) is fixed to the bottom of the sliding rod (601), and the top of the sliding groove is connected with the inside of the gas pipe (4) through a gas passage.

7. The mixing machine with high stability according to claim 1, characterized in that: The auxiliary mixing mechanism (5) comprises an annular disc (501) rotationally clamped in the top of the mixing cylinder (1), the bottom of the annular disc (501) is fixed with a stirring vertical plate (502), and one side of the mixing cylinder (1) is provided with a power connector through a power line.

8. The mixing machine with high stability according to claim 7, characterized in that: The annular disc (501) is driven to rotate by a driving motor (503), the bottom of the annular disc (501) is fixed with a driving ring block with teeth on the inner wall, the driving motor (503) is fixed on the upper surface of the mixing cylinder (1), the output shaft of the driving motor (503) extends into the mixing cylinder (1) and is engaged with the inner wall of the driving ring block through a driving gear.

Citation Information

Patent Citations

  • Mixer

    CN106268454A