Paint production batching device with accurate metering function
By designing an automated paint production batching device, which utilizes weighing sensors and motors to achieve precise measurement, the problem of time-consuming and labor-intensive manual weighing is solved, thus improving the efficiency of paint production.
Patent Information
- Application Number
- CN202422804541.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-18
- Publication Date
- 2025-11-21
- Estimated Expiration
- 2034-11-18
AI Technical Summary
The existing manual weighing method in paint production is time-consuming, labor-intensive, and inefficient.
Design a precision metering device comprising a housing, controller, dispensing components, and mixing components. Utilize a weighing sensor and motor to achieve automated weighing. Combined with a graduated strip and a transparent glass opening, it facilitates the precise addition of solids and liquids. The addition and discharge of materials are controlled by a solenoid valve.
It enables efficient and accurate weighing in the paint production process, reduces manual operation, and improves work efficiency.
Smart Images
Figure CN223570603U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model belongs to paint production technical field especially relates to a precise measurement's paint production batching device. BACKGROUND
[0002] Coating, in Chinese traditional name is paint. So-called coating is coated on the object surface of being protected or being decorated, and can form the continuous film of firm adhesion with being coated object, usually is with resin, or oil, or emulsion as main, add or do not add pigment, filler, add corresponding auxiliary, with organic solvent or water preparation viscous liquid. Coating is a kind of material, this material can be coated on the object surface by different construction technology, form the continuous solid film of firm, with certain intensity. The film formed is called coating film, also called paint film or coating.
[0003] The prior art still has the following shortcomings:
[0004] The existing weighing method is that the raw materials in the raw material tank are taken out and put into the batching tank for weighing, when the weight exceeds the required weight, a part is taken out from the batching tank, if less, continue to add to the batching tank, so repeat, until just meet the required weight, this manual weighing method is time-consuming and laborious, the labor intensity is big, and the working efficiency is low. UTILITY MODEL CONTENTS
[0005] The utility model provides a precise measurement's paint production batching device, aims at solving the existing weighing method is that the raw materials in the raw material tank are taken out and put into the batching tank for weighing, when the weight exceeds the required weight, a part is taken out from the batching tank, if less, continue to add to the batching tank, so repeat, until just meet the required weight, this manual weighing method is time-consuming and laborious, the labor intensity is big, and the working efficiency is low problem.
[0006] The utility model is such implementation, a precise measurement's paint production batching device, include: box, the side of box is installed with controller, the upper end of box is provided with batching assembly around respectively, the inside of box is provided with stirring assembly, four batching assembly all include with the feeding pipe of box top side communication, the side of feeding pipe is installed with first step motor, the output of first step motor passes through the side of feeding pipe and is fixedly connected with weighing plate, the other side of weighing plate and the other side inner wall of feeding pipe are rotatably connected, the weighing sensor of weighing plate upper end is installed, the elastic rubber strip of weighing plate around is installed with.
[0007] Preferably, the four ingredient assemblies also each include a scale bar provided on the feeding pipe; the feeding pipe is provided with a transparent glass opening on the side close to the scale bar; the first stepping motor and the weighing sensor are electrically connected with the controller, the feeding pipe is provided with an audible and visual alarm, and the audible and visual alarm is electrically connected with the controller.
[0008] Preferably, the four ingredient assemblies also each include a fixing frame mounted on the upper end of one side of the box body, and a storage cylinder is detachably and fixedly connected to the lower end of one side of the fixing frame.
[0009] Preferably, the four ingredient assemblies also each include that one end of the discharge opening of the discharge pipe extends into the feeding pipe, a first electromagnetic valve is mounted on the discharge pipe, and the first electromagnetic valve is electrically connected with the controller.
[0010] Preferably, the stirring assembly includes a second stepping motor mounted on the middle of the top of the box body, the second stepping motor is electrically connected with the controller, and an output end of the second stepping motor is fixedly connected with a rotating rod penetrating through the middle of the top of the box body.
[0011] Preferably, a discharge pipe is communicated with the middle of the bottom of the box body, and a second electromagnetic valve is mounted on the discharge pipe.
[0012] Compared with the prior art, the embodiment of the present application has the following beneficial effects:
[0013] By arranging the four ingredient assemblies, it is convenient to simultaneously add multiple materials, and by arranging the scale bar and the transparent glass opening, it is also convenient to add liquid, the device can automatically add solid and liquid according to the quantity, manual weighing is avoided, and the efficiency is high. BRIEF DESCRIPTION OF DRAWINGS
[0014] Figure 1 is a structural schematic view of the utility model;
[0015] Figure 2 is a structural schematic view of the utility model Figure 1 is an enlarged structural schematic view of A in the utility model;
[0016] Figure 3 is an enlarged structural schematic view of B in the utility model Figure 2
[0017] In the diagram: 1. Box body; 2. Mixing assembly; 3. Discharge pipe; 4. Second solenoid valve; 5. Batching assembly; 6. Controller; 7. Feed pipe; 8. First stepper motor; 9. Weighing plate; 10. Elastic rubber strip; 11. Weighing sensor; 12. Audible and visual alarm; 13. Fixing frame; 14. Storage cylinder; 15. Discharge pipe; 16. First solenoid valve; 17. Second stepper motor; 18. Rotating rod; 19. Long mixing rod; 20. Short mixing rod. Detailed Implementation
[0018] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this application belongs; the terminology used herein in the specification of the application is for the purpose of describing particular embodiments only and is not intended to be limiting of the application; the terms "comprising" and "having," and any variations thereof, in the specification, claims, and foregoing drawings of this application are intended to cover non-exclusive inclusion. The terms "first," "second," etc., in the specification, claims, or foregoing drawings of this application are used to distinguish different objects, not to describe a particular order.
[0019] In this document, the term "embodiment" means that a particular feature, structure, or characteristic described in connection with an embodiment may be included in at least one embodiment of this application. The appearance of this phrase in various places throughout the specification does not necessarily refer to the same embodiment, nor is it a separate or alternative embodiment mutually exclusive with other embodiments. It will be explicitly and implicitly understood by those skilled in the art that the embodiments described herein can be combined with other embodiments.
[0020] This utility model embodiment provides a precise metering device for paint production dispensing, such as... Figures 1-3 As shown, it includes: a box body 1, a controller 6 (model S7-300) installed on one side of the box body 1, a batching assembly 5 arranged around the upper end of the box body 1, and a stirring assembly 2 arranged inside the box body 1; each of the four batching assemblies 5 includes a feed pipe 7 connected to one side of the top of the box body 1; a first stepper motor 8 is installed on one side of the feed pipe 7, and a weighing plate 9 is fixedly connected to the output end of the first stepper motor 8 through one side of the feed pipe 7; the other side of the weighing plate 9 is rotatably connected to the inner wall of the other side of the feed pipe 7; a weighing sensor 11 (model Z6FC3) is installed on the upper end of the weighing plate 9; and elastic rubber strips 10 are installed around the weighing plate 9.
[0021] It needs to be explained that, since the existing weighing method is to manually take out the raw materials in the raw material tank into the batching tank for weighing, when the weight exceeds the required weight, a part is taken out from the batching tank, and when it is less, the amount is added to the batching tank, and so on, until the required weight is reached, the manual weighing method is time-consuming and laborious, and the labor intensity is large, and the working efficiency is low, the present scheme is provided with four batching assemblies 5, which facilitates simultaneous addition of multiple materials, the device can automatically add solid and liquid according to the amount, avoids manual weighing, and is high in efficiency.
[0022] In the further preferred embodiment of the utility model, as shown in Figures 1-2 The four batching assemblies 5 also each include a scale bar provided on the feed pipe 7; the feed pipe 7 is provided with a transparent glass opening on one side close to the scale bar; the first stepper motor 8 and the weighing sensor 11 are electrically connected with the controller 6, the sound-light alarm 12 is installed on the feed pipe 7, and the sound-light alarm 12 is electrically connected with the controller 6.
[0023] In the embodiment, the scale bar and the transparent glass opening are provided, and liquid addition is facilitated.
[0024] In the further preferred embodiment of the utility model, as shown in Figures 1-2 The four batching assemblies 5 also each include a fixed frame 13 installed on one side of the upper end of the box body 1, the fixed frame 13 is detachably fixedly connected with a storage cylinder 14 on one side of the lower end, and the lower end of the storage cylinder 14 is communicated with a discharge pipe 15.
[0025] In the embodiment, the storage cylinder 14 is used for storing the material to be added, the first electromagnetic valve 16 is controlled to be opened by the controller 6, and the quantitative material is facilitated to fall onto the weighing sensor 11.
[0026] In the further preferred embodiment of the utility model, as shown in Figures 1-2 The discharge opening end of the discharge pipe 15 extends to the inside of the feed pipe 7, the first electromagnetic valve 16 is installed on the discharge pipe 15, and the first electromagnetic valve 16 is electrically connected with the controller 6.
[0027] In the embodiment, when the weighing sensor 11 feels the set weight, a signal is transmitted to the controller 6, the controller 6 controls the first stepper motor 8 to start and turn the weighing plate 9, so that the material enters the inside of the box body 1.
[0028] In the further preferred embodiment of the utility model, as shown in Figure 1As shown, the stirring assembly 2 includes a second stepper motor 17 installed in the middle of the top of the housing 1. The second stepper motor 17 is electrically connected to the controller 6. The output end of the second stepper motor 17 passes through the middle of the top of the housing 1 and is fixedly connected to a rotating rod 18. Several cross-distributed stirring long rods 19 and stirring short rods 20 are fixedly connected around the rotating rod 18 from top to bottom.
[0029] In this embodiment, it is easier to increase the contact area, thereby improving the stirring effect.
[0030] In a further preferred embodiment of this utility model, such as Figure 1 As shown, a discharge pipe 3 is connected to the bottom middle of the box 1, and a second solenoid valve 4 is installed on the discharge pipe 3.
[0031] In this embodiment, material discharge is facilitated.
[0032] All electrical components mentioned in this article are electrically connected to the controller 6 and the power supply. The control method of this utility model is controlled by the controller 6. The control circuit of the controller 6 can be implemented by simple programming by those skilled in the art. The power supply is also common knowledge in the art. Furthermore, this utility model is mainly used to protect mechanical devices, so the control method and circuit connection will not be explained in detail.
[0033] It should be noted that, for the sake of simplicity, the foregoing embodiments are all described as a series of actions. However, those skilled in the art should understand that the present invention is not limited to the described order of actions, as some steps may be performed in other orders or simultaneously according to the present invention. Furthermore, those skilled in the art should also understand that the embodiments described in the specification are preferred embodiments, and the actions and modules involved are not necessarily essential to the present invention.
[0034] It should be understood that the disclosed apparatus can be implemented in other ways, given the several embodiments provided in this application. For example, the apparatus embodiments described above are merely illustrative. For instance, the division of units described above may be implemented in other ways in practice. For example, multiple units or components may be combined or integrated into another system, or some features may be ignored or not executed. Furthermore, the coupling or communication connections shown or discussed may be through some interfaces; indirect coupling or communication connections between devices or units may be telecommunications or other forms.
[0035] The units described above as separate components may or may not be physically separate. The components shown as units may or may not be physical units; that is, they may be located in one place or distributed across multiple network units. Some or all of the units can be selected to achieve the purpose of this embodiment according to actual needs.
[0036] The above examples are only used to illustrate the technical solutions of the present application, and are not intended to limit the protection scope of the present application. Obviously, the described examples are only some of the embodiments of the present application, but not all the embodiments. Based on these examples, all other embodiments obtained by those skilled in the art without creative work fall within the scope of the present application. Although the present application has been described in detail with reference to the above examples, those skilled in the art can still combine, add or delete the features in the embodiments of the present application according to the circumstances without creative work, so as to obtain different other technical solutions which do not deviate from the concept of the present application in essence. These technical solutions also fall within the scope of the present application.
Claims
1. A precise metering device for paint production and batching, characterized in that, include: Box (1), a controller (6) is installed on one side of the box (1), a batching component (5) is provided around the upper part of the box (1), and a stirring component (2) is provided inside the box (1); Each of the four feeding components (5) includes a feed pipe (7) that communicates with one side of the top of the box (1); A first stepper motor (8) is installed on one side of the feed pipe (7). The output end of the first stepper motor (8) passes through one side of the feed pipe (7) and is fixedly connected to a weighing plate (9). The other side of the weighing plate (9) is rotatably connected to the inner wall of the other side of the feed pipe (7). A weighing sensor (11) is installed on the upper end of the weighing plate (9). Elastic rubber strips (10) are installed around the weighing plate (9).
2. The paint production ingredient dispensing device with precise metering as described in claim 1, characterized in that, Each of the four feeding components (5) also includes a scale bar formed on the feed pipe (7); The feed pipe (7) has a transparent glass opening on the side near the scale bar; The first stepper motor (8) and the weighing sensor (11) are both electrically connected to the controller (6). An audible and visual alarm (12) is installed on the feed pipe (7), and the audible and visual alarm (12) is electrically connected to the controller (6).
3. The paint production batching device with precise metering as described in claim 2, characterized in that, Each of the four feeding components (5) also includes a fixing frame (13) installed on the upper side of one side of the box (1). A storage cylinder (14) is detachably fixedly connected to the lower side of one side of the fixing frame (13). The lower end of the storage cylinder (14) is connected to a discharge pipe (15).
4. The paint production batching device with precise metering as described in claim 3, characterized in that, Each of the four batching components (5) also includes a discharge port of the discharge pipe (15) extending into the inside of the feed pipe (7). A first solenoid valve (16) is installed on the discharge pipe (15), and the first solenoid valve (16) is electrically connected to the controller (6).
5. The paint production ingredient dispensing device with precise metering as described in claim 1, characterized in that, The stirring assembly (2) includes a second stepper motor (17) installed in the middle of the top of the housing (1). The second stepper motor (17) is electrically connected to the controller (6). The output end of the second stepper motor (17) is fixedly connected to a rotating rod (18) through the middle of the top of the housing (1). Several cross-distributed stirring long rods (19) and stirring short rods (20) are fixedly connected around the rotating rod (18) from top to bottom.
6. The paint production ingredient dispensing device with precise metering as described in claim 1, characterized in that, The bottom of the box (1) is connected to a discharge pipe (3), and a second solenoid valve (4) is installed on the discharge pipe (3).