Inonotus obliquus and ganoderma lucidum composite tablet preparation device
By using a weight sensor and motor control system in the preparation device for birch and ganoderma compound tablets, the problems of material accumulation and uneven mixing were solved, achieving precise feeding and uniform mixing, thus improving production efficiency and product quality.
Patent Information
- Application Number
- CN202423179317.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-23
- Publication Date
- 2025-11-21
- Estimated Expiration
- 2034-12-23
AI Technical Summary
In the existing preparation process of Chaga mushroom and Ganoderma lucidum compound tablets, the materials tend to accumulate in the mixing drum, resulting in uneven mixing. Furthermore, the weighing operation is complex and prone to errors, which increases the complexity and cost, especially in mass production.
The weight sensor monitors the material feeding weight in real time, and combined with the motor control system, it ensures accurate feeding every time. The mixing component is designed with a spiral conveyor and scraper structure to achieve uniform mixing of materials.
It achieves uniform mixing of materials, reduces manual intervention, lowers the risk of human error, simplifies the operation process, and improves production efficiency and product quality.
Smart Images

Figure CN223570630U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to health care product preparation technical field especially relates to a kind of white birch mushroom ganoderma lucidum compound tablet preparation device. BACKGROUND
[0002] White birch mushroom and ganoderma lucidum are both medicinal fungi traditionally used to promote health. They each contain a series of bioactive components, such as polysaccharides, triterpenoids and other secondary metabolites, which are believed to have various health benefits such as antioxidant, immunomodulatory, etc. Therefore, combining these two fungi to make compound tablets can provide a comprehensive health care product.
[0003] The device for preparing white birch mushroom ganoderma lucidum compound tablets generally includes raw material processing equipment, extraction equipment, mixing equipment, granulation and tabletting equipment, etc. For this step of mixing, the traditional preparation process usually adopts the method of weighing all the materials at once and discharging them into the mixing cylinder. Although this method is simple and direct, it can easily cause material accumulation at the bottom of the cylinder, especially when the particle size difference of the raw materials is large or the flowability is poor, this accumulation phenomenon is more obvious. Material accumulation not only affects the uniformity of mixing, but also can cause insufficient mixing in some areas, thereby affecting the quality of the final product. In addition, each raw material is weighed in advance before discharging. This process not only consumes time and effort, but also is prone to human error, especially when handling large quantities of production, the workload of pre-weighing is huge, which increases the operation complexity and cost. SUMMARY
[0004] In order to overcome the above-mentioned shortcomings, the technical problem is to provide a white birch mushroom ganoderma lucidum compound tablet preparation device.
[0005] The technical solution of the utility model is: a white birch mushroom ganoderma lucidum compound tablet preparation device, including chassis, controller, cylinder, mixing assembly, discharge pipe, connecting cylinder, storage frame, third motor, rotating plate, weight sensor and conveying assembly, the upper side of the chassis is connected with the cylinder, the top front side of the cylinder is installed with the controller, the cylinder is inverted triangular funnel type, the bottom opening of the cylinder is installed with solenoid valve, the top of the discharge pipe is connected with the connecting cylinder, the top rear side of the connecting cylinder is connected with the storage frame, the material to be discharged is added to the storage frame, the third motor is installed on the top inside left and right of the cylinder, the output shaft of the third motor is connected with the rotating plate, the rotating plate is located at the position where the cylinder and the discharge pipe communicate, and blocks the channel where they communicate, the top of the rotating plate is installed with the weight sensor for weighing the material, the third motor and the weight sensor are electrically connected with the controller, the cylinder is provided with the mixing assembly for mixing the material, and the conveying assembly is arranged on the connecting cylinder.
[0006] Further, the mixing assembly comprises a first motor, a first mixing frame, a fixed frame, a second motor and a second mixing frame, the first motor is arranged in the middle of the top of the barrel, the output shaft of the first motor penetrates into the barrel and is connected with the first mixing frame, the left and right symmetrical fixed frames are arranged on the upper end of the first mixing frame, the second motors are arranged on the two sides of the fixed frame and are arranged inwardly and obliquely, the second mixing frames are arranged on the output shafts of the second motors, and the first motor and the second motor are electrically connected with the controller.
[0007] Further, the conveying assembly comprises a fourth motor and a conveying frame, the conveying frames for conveying materials are rotationally connected in the connecting barrels, the fourth motors are arranged on the rear sides of the connecting barrels, the output shafts of the fourth motors are connected with the adjacent conveying frames, and the fourth motor is electrically connected with the controller.
[0008] Further, the conveying frame conveys the materials in a spiral manner, and the main structure on the conveying frame is a spiral blade.
[0009] Further, the belt pulleys, the flat belts and the movable frames are further arranged, the movable frames are rotationally connected to the lower side of the storage frame, the rear end of the movable frame penetrates out of the storage frame, the rear end of the movable frame and the rear end of the adjacent conveying frame are connected with the belt pulleys, and the flat belts are arranged between the adjacent two belt pulleys.
[0010] Further, the scraping frames are further arranged, the scraping frames are connected to the two ends of the fixed frame, and the scraping frames are close to the inner wall of the barrel.
[0011] Beneficial effects: 1. The weight sensor is used for monitoring the weight of each time of discharging in real time, and the discharging is stopped after reaching the preset standard, so that the materials can be effectively prevented from being accumulated, the controller can automatically control the discharging process according to the set target weight, the accuracy of each time of discharging is ensured, the materials do not need to be weighed in advance, the operation process is simplified, manual intervention is reduced, and the risk of human errors is reduced.
[0012] 2. The first mixing frame, the second mixing frame and the scraping frame are arranged to rotate in cooperation, the second mixing frame can rotate in the circumferential direction and rotate in the self direction, so that the materials can be fully and uniformly mixed in the barrel. The design of the scraping frame can effectively prevent the materials from adhering to the inner wall, and the mixing effect is further improved. BRIEF DESCRIPTION OF DRAWINGS
[0013] Figure 1 It is a three-dimensional structure schematic view of the utility model.
[0014] Figure 2 It is a sectional view of the barrel and the fixed frame after being cut open to show the internal structure.
[0015] Figure 3 It is a sectional view of the discharging pipe, the connecting barrel and the storage frame after being cut open to show the internal structure.
[0016] Figure 4 This is a cross-sectional view showing the internal structure of the cylindrical body of this utility model.
[0017] Component names and serial numbers in the diagram: 1_Base frame, 101_Controller, 2_Cylinder, 3_First motor, 4_First mixing frame, 5_Solenoid valve, 6_Fixed frame, 7_Scraper frame, 8_Second motor, 9_Second mixing frame, 10_Discharge pipe, 11_Connecting cylinder, 12_Storage frame, 13_Third motor, 14_Rotating plate, 15_Weight sensor, 16_Fourth motor, 17_Conveyor frame, 18_Pulley, 19_Flat belt, 20_Movable frame. Detailed Implementation
[0018] The preferred technical solution of this utility model will be described in detail below with reference to the accompanying drawings.
[0019] Example: An apparatus for preparing chaga and Ganoderma lucidum compound tablets, such as Figures 1-4 As shown, the system includes a base frame 1, a controller 101, a cylinder 2, a mixing component, a feeding pipe 10, a connecting cylinder 11, a storage frame 12, a third motor 13, a rotating plate 14, a weight sensor 15, and a conveying component. The cylinder 2 is connected to the upper side of the base frame 1. The controller 101 is bolted to the front top of the cylinder 2. The cylinder 2 is an inverted triangular funnel shape. A solenoid valve 5 is installed at the bottom opening of the cylinder 2. Feeding pipes 10 are symmetrically connected to the top of the cylinder 2, and each feeding pipe 10 is connected to a connecting cylinder 11. Each connecting cylinder 11 is connected to the rear top of a... The material to be fed is added into the storage box 12 connected to it. The top of the cylinder 2 is symmetrically equipped with a third motor 13 by bolts. The output shaft of the third motor 13 is connected to a rotating plate 14. The rotating plate 14 is located at the position where the cylinder 2 communicates with the feeding pipe 10 and blocks the passage between the two. The top of the rotating plate 14 is equipped with a weight sensor 15 for weighing the material. The third motor 13 and the weight sensor 15 are electrically connected to the controller 101. The cylinder 2 is equipped with a mixing component for mixing materials. The connecting cylinder 11 is equipped with a conveying component.
[0020] like Figures 1-2As shown, the mixing assembly includes a first motor 3, a first mixing frame 4, a fixed frame 6, a scraping frame 7, a second motor 8 and a second mixing frame 9, the first motor 3 is installed in the middle of the top of the barrel 2, the output shaft of the first motor 3 penetrates into the barrel 2 and is connected with the first mixing frame 4 for mixing various materials, the fixed frame 6 is symmetrically welded on the upper end of the first mixing frame 4, the second motor 8 is installed on the left and right sides of the fixed frame 6 and is arranged inwardly and obliquely, the second mixing frame 9 is connected on the output shaft of the second motor 8 and is also arranged inwardly and obliquely to fit the shape of the barrel 2, the first motor 3 and the second motor 8 are electrically connected with the controller 101, the scraping frame 7 is connected on the left and right ends of the fixed frame 6 through screws, and the scraping frame 7 is tightly attached to the inner wall of the barrel 2.
[0021] As shown in Figure 3 The conveying assembly includes a fourth motor 16 and a conveying frame 17, the conveying frame 17 for conveying materials is rotatably connected in the connecting barrel 11, the fourth motor 16 is installed on the rear side of the connecting barrel 11 through bolts, the output shaft of the fourth motor 16 is connected with the adjacent conveying frame 17, the fourth motor 16 is electrically connected with the controller 101, the conveying frame 17 conveys materials in a spiral manner, the main structure on the conveying frame 17 is a spiral blade, and the conveying frame 17 rotates to push the materials to move along the connecting barrel 11.
[0022] As shown in Figure 3 It also includes a pulley 18, a flat belt 19 and a movable frame 20, the movable frame 20 is rotatably connected on the lower side of the storage frame 12, the rear end of the movable frame 20 penetrates out of the storage frame 12, the pulley 18 is connected on the rear end of the movable frame 20 and the rear end of the adjacent conveying frame 17, the flat belt 19 is wound between the adjacent two pulleys 18, when the conveying frame 17 rotates to convey materials, the power is transmitted to the movable frame 20 through the pulley 18 and the flat belt 19, so that the movable frame 20 rotates to stir the materials in the storage frame 12, avoiding the materials from being blocked, and the conveying frame 17 stops rotating, and the movable frame 20 also stops rotating accordingly.
[0023] When the mixed preparation of the white birch and ganoderma lucidum compound tablet is performed, the white birch and ganoderma lucidum powder is respectively added into the storage frame 12, and the material is naturally dropped into the connecting cylinder 11 by gravity. Then the controller 101 is operated to start the fourth motor 16, the output shaft of the fourth motor 16 is rotated to drive the conveying frame 17 to rotate, the conveying frame 17 gradually transports the material in the connecting cylinder 11 to the front side, so that the material is sequentially dropped onto the weight sensor 15 through the feeding pipe 10, the weight sensor 15 accurately weighs the material, and as the conveying frame 17 continuously operates, the material is gradually accumulated, when the material reaches the preset standard weight, the weight sensor 15 sends a signal to the controller 101, the controller 101 immediately suspends the operation of the fourth motor 16, and starts the third motor 13, the output shaft of the third motor 13 is rotated to drive the rotating plate 14 to rotate and open, at the same time, the weight sensor 15 rotates with the rotating plate 14, after the rotating plate 14 is opened, the material in the feeding pipe 10 is smoothly dropped into the cylinder body 2, and one time of feeding process is completed. After the feeding is completed, the third motor 13 is reversely operated to drive the rotating plate 14 and the weight sensor 15 to reset, the controller 101 controls the fourth motor 16 to operate again, and the second material conveying and weighing process is started.
[0024] After the material is dropped into the cylinder body 2, the first motor 3 and the second motor 8 are started by operating the controller 101, the output shaft of the first motor 3 is rotated to drive the first mixing frame 4, the fixed frame 6, the second motor 8, the second mixing frame 9 and the scraping frame 7 to rotate together, the first mixing frame 4 drives the second mixing frame 9 to rotate along the circumference of the cylinder body 2, and the output shaft of the second motor 8 is rotated to drive the second mixing frame 9 to rotate, so that the second mixing frame 9 rotates along the circumference of the cylinder body 2 while rotating, thereby ensuring that the material is fully mixed. The scraping frame 7 can effectively remove the material adhered to the inner wall of the cylinder body 2, thereby further ensuring the uniformity of the mixing. The weight sensor 15 continues to weigh the material in each feeding, thereby ensuring the accuracy of the weight of each feeding and realizing intermittent feeding.
[0025] The number of times of weighing by the weight sensor 15 and the target weight of each weighing can be set by the controller 101, after the number of times of material feeding reaches the set number, the controller 101 automatically closes the fourth motor 16, and the whole feeding work is completed. After the material in the cylinder body 2 is uniformly mixed, the controller 101 is operated to open the electromagnetic valve 5, so that the material in the cylinder body 2 is discharged for collection. After the collection is completed, the electromagnetic valve 5 is closed, and the next round of material mixing work is continued according to the above operation, thereby ensuring the continuity and efficiency of the whole process.
[0026] It should be understood that the above description is only for exemplary purposes and does not mean to limit the present application. Those skilled in the art will understand that the variations of the present application will be included in the scope of the claims herein.
Claims
1. A device for preparing birch and ganoderma compound tablets, characterized in that: The system includes a base frame (1), a controller (101), a cylinder (2), a mixing component, a feeding pipe (10), a connecting cylinder (11), a storage frame (12), a third motor (13), a rotating plate (14), a weight sensor (15), and a conveying component. The cylinder (2) is connected to the upper side of the base frame (1). The controller (101) is installed on the front top of the cylinder (2). The cylinder (2) is an inverted triangular funnel shape. A solenoid valve (5) is installed at the bottom opening of the cylinder (2). The top of the cylinder (2) is symmetrically connected to the feeding pipe (10), and the top of each feeding pipe (10) is connected to the connecting cylinder (11). The rear top of each connecting cylinder (11) is connected to the connecting cylinder (11). A storage box (12) is connected to it. The material to be fed is added into the storage box (12). A third motor (13) is symmetrically installed on the top left and right sides of the cylinder (2). A rotating plate (14) is connected to the output shaft of the third motor (13). The rotating plate (14) is located at the position where the cylinder (2) communicates with the feeding pipe (10) and blocks the passage between the two. A weight sensor (15) for weighing the material is installed on the top of the rotating plate (14). The third motor (13) and the weight sensor (15) are electrically connected to the controller (101). A mixing component for mixing materials is provided inside the cylinder (2). A conveying component is provided on the connecting cylinder (11).
2. The apparatus for preparing chaga and Ganoderma lucidum compound tablets according to claim 1, characterized in that: The mixing assembly includes a first motor (3), a first mixing frame (4), a fixed frame (6), a second motor (8), and a second mixing frame (9). The first motor (3) is installed in the middle of the top of the cylinder (2). The output shaft of the first motor (3) passes through the inside of the cylinder (2) and is connected to the first mixing frame (4). The fixed frame (6) is symmetrically connected to the upper end of the first mixing frame (4). The second motor (8) is installed on both sides of the fixed frame (6) and is inclined inward. The second mixing frame (9) is connected to the output shaft of the second motor (8). The first motor (3) and the second motor (8) are both electrically connected to the controller (101).
3. The apparatus for preparing chaga and Ganoderma lucidum compound tablets according to claim 2, characterized in that: The conveying assembly includes a fourth motor (16) and a conveyor frame (17). The connecting cylinder (11) is rotatably connected to the conveyor frame (17) for conveying materials. The fourth motor (16) is installed on the rear side of the connecting cylinder (11). The output shaft of the fourth motor (16) is connected to the adjacent conveyor frame (17). The fourth motor (16) is electrically connected to the controller (101).
4. The apparatus for preparing chaga and Ganoderma lucidum compound tablets according to claim 3, characterized in that: The conveyor frame (17) conveys materials by a spiral conveyor, and the main structure on the conveyor frame (17) is a spiral blade.
5. The apparatus for preparing chaga and Ganoderma lucidum compound tablets according to claim 4, characterized in that: It also includes pulleys (18), flat belts (19) and movable frames (20). The movable frame (20) is rotatably connected to the lower side of the storage frame (12). The rear end of the movable frame (20) extends through the storage frame (12). The rear end of the movable frame (20) and the rear end of the adjacent conveyor frame (17) are both connected to pulleys (18). Flat belts (19) are wound between the two adjacent pulleys (18).
6. The apparatus for preparing chaga and Ganoderma lucidum compound tablets according to claim 5, characterized in that: It also includes a scraper (7), and the scraper (7) is connected to both ends of the fixed frame (6). The scraper (7) is close to the inner wall of the cylinder (2).