Tubular reactor convenient for feeding

By introducing a feed screw and stirring blades into the tubular reactor, the problem of solid raw material blockage was solved, achieving uniform mixing and rapid dissolution of solid and liquid raw materials, and ensuring the normal operation of the reactor.

CN223570658UActive Publication Date: 2025-11-21JIANGSU BAOYI PHARM CO LTD
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Patent Information

Application Number
CN202423055165.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-10
Publication Date
2025-11-21
Estimated Expiration
2034-12-10

AI Technical Summary

Technical Problem

Existing tubular reactors are prone to clogging when conveying solid and liquid raw materials, which affects reaction efficiency and poses safety hazards.

Method used

A tubular reactor comprising a feed pipe, a filter plate, a feed mechanism, and a stirring mechanism was designed. The feed screw and stirring blades are driven by a drive motor to achieve uniform mixing and stirring of solid and liquid raw materials and prevent clogging.

Benefits of technology

It effectively prevents raw material blockage, ensures smooth production, and improves reaction efficiency and safety.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a tubular reactor convenient for feeding, which relates to the technical field of feeding and comprises a feeding pipeline, a butt flange is fixedly mounted at one end of the feeding pipeline, a butt joint is arranged on the feeding pipeline, a filter plate is arranged in the feeding pipeline, and a feeding mechanism is connected to the butt joint. The feeding mechanism comprises a vertical conveying pipe fixedly installed in the butt joint opening, a horizontal conveying pipe is fixedly installed at the upper end of the vertical conveying pipe, a driving motor is fixedly installed at one end of the horizontal conveying pipe, a driving shaft is rotationally installed in the horizontal conveying pipe, a feeding screw is fixedly installed on the driving shaft, and a stirring mechanism is arranged on the side, located on the filter plate, in the feeding pipeline. A butt joint notch is formed in the horizontal conveying pipe, and a feeding hopper is fixedly installed at the butt joint notch. According to the tubular reactor convenient to feed, through cooperative use of the feeding mechanism and the stirring mechanism, uniform feeding can be achieved, and raw materials are prevented from being blocked in the pipeline.
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Description

TECHNICAL FIELD

[0001] The utility model relates to a kind of pipe reactors convenient for feeding. BACKGROUND

[0002] Pipe reactor is a kind of efficient, compact reaction equipment, widely used in chemical industry, petrochemical, pharmaceutical and other fields. Its structural features are long tube shape, material continuously flows in pipe and carries out chemical reaction. Pipe reactor has remarkable advantages, such as small back mixing, high volume efficiency, can realize high conversion rate, especially suitable for chemical reactions needing accurate control of temperature, pressure and reaction time. At the same time, its structure is compact, occupies small area, easy to install and maintain. In addition, pipe reactor also has good heat conduction performance, can quickly transfer reaction heat, maintain the stability of reaction temperature. This reactor is also suitable for a variety of material forms, including gaseous, liquid and solid, and various reaction types, such as homogeneous reaction, heterogeneous reaction, etc.

[0003] When using pipe reactor to carry out chemical reaction, solid raw materials and liquid raw materials are usually transported to the internal area of reactor by the help of conveying pipe. In this actual operation process, solid raw materials and liquid raw materials must be sent into the interior of reactor synchronously to ensure the smooth progress of reaction. However, this simultaneous transportation of solid and liquid raw materials often causes the blockage phenomenon in the internal of conveying pipeline, which not only affects the efficiency of reaction, but also may cause damage to equipment and safety hazard of production. UTILITY MODEL CONTENT

[0004] The utility model aims at providing a kind of pipe reactor convenient for feeding to solve the problem of easy blockage of conveying pipe in prior art.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical scheme: a kind of pipe reactor convenient for feeding, including feeding pipeline, the butt flange is fixedly installed at one end of the feeding pipeline, the butt joint is opened in the feeding pipeline, the filter plate is located in the feeding pipeline, the feeding mechanism is connected at the butt joint, the feeding mechanism includes the vertical conveying pipe fixedly installed in butt joint, the horizontal conveying pipe is fixedly installed on the upper end of the vertical conveying pipe, the drive motor is fixedly installed at one end of the horizontal conveying pipe, the drive shaft is rotatably installed in the horizontal conveying pipe, the feed screw is fixedly installed on the drive shaft, the stirring mechanism is located in the feeding pipeline on the side of filter plate.

[0006] Preferably, the horizontal conveying pipe is opened in butt joint gap, the feeding hopper is fixedly installed at butt joint gap.

[0007] Preferably, the output end of the drive motor is equipped with a shaft coupling, and the drive shaft is fixedly installed on the output end of the drive motor through the shaft coupling.

[0008] Preferably, the horizontal conveying pipe is provided with bearings at both ends, the driving shaft is rotatably installed in the horizontal conveying pipe through the bearings, the feeding screw is rotatably installed in the horizontal conveying pipe through the driving shaft, and the vertical conveying pipe is connected to the feeding pipe through the butt joint.

[0009] Preferably, the stirring mechanism comprises a mechanism shell fixedly installed on the feeding pipe, a transmission shaft rotatably installed in the mechanism shell, and a movable hole formed at the upper and lower edges of the mechanism shell, a movable shaft movably installed in the movable hole at the lower end of the mechanism shell, and a stirring paddle fixedly installed at the output end of the movable shaft, wherein the driving shaft, the transmission shaft and the movable shaft are all provided with bevel gears meshing with each other.

[0010] Preferably, the mechanism shell is provided with a retainer, and the transmission shaft is movably installed in the mechanism shell through the retainer.

[0011] Preferably, the movable shaft is movably installed on the mechanism shell through a bearing, and the stirring paddle is movably installed at the front end of the filter plate through the movable shaft, and the end of the driving shaft extends into the mechanism shell through the movable hole at the upper edge of the mechanism shell.

[0012] Compared with the prior art, the application has the following beneficial effects:

[0013] 1. In the liquid raw material conveying process, the driving motor can be activated, and after the driving motor is started, the driving shaft is driven to rotate, and then the feeding screw is driven to rotate, the rotation of the feeding screw acts on the solid raw material in the feeding hopper, so that the solid raw material is conveyed into the feeding pipe, in the feeding pipe, the solid raw material is dissolved in the liquid raw material, the uniform mixing of the solid and liquid raw materials is realized, and finally the mixture is conveyed to the tubular reactor.

[0014] 2. When the solid raw material is accumulated on one side of the filter plate, the driving shaft can drive the transmission shaft to rotate, the rotation of the transmission shaft drives the movable shaft to rotate, and the rotation of the movable shaft drives the stirring paddle to rotate on one side of the filter plate, so as to stir the accumulated solid raw material, which helps the solid raw material to be quickly dissolved in the liquid raw material, and effectively prevents the phenomenon of raw material blocking the pipe. BRIEF DESCRIPTION OF DRAWINGS

[0015] Figure 1 It is a schematic diagram of the overall structure of the application;

[0016] Figure 2 It is a schematic diagram of the local structure of the application;

[0017] Figure 3 It is a schematic diagram of the feeding mechanism of the application;

[0018] Figure 4 It is a schematic view of the stirring mechanism of the utility model.

[0019] In the drawing, 1 is a butt flange, 2 is a feeding pipeline, 3 is a butt joint, 4 is a filter plate, 5 is a feeding mechanism, 501 is a feeding hopper, 502 is a driving shaft, 503 is a driving motor, 504 is a butt joint gap, 505 is a feeding screw, 506 is a horizontal conveying pipe, 507 is a vertical conveying pipe, 6 is a stirring mechanism, 601 is a mechanism shell, 602 is a transmission shaft, 603 is a helical gear, 604 is a movable shaft, 605 is a stirring paddle, and 606 is a movable hole. DETAILED DESCRIPTION

[0020] The technical solutions in the embodiments of the utility model will be clearly and completely described in combination with the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the utility model.

[0021] As shown in Figure 1 and Figure 2 The utility model provides a kind of technical scheme of pipe reactor of facilitating feeding, including feeding pipeline 2, butt flange 1 is fixedly installed at one end of feeding pipeline 2, butt joint 3 is opened in feeding pipeline 2, filter plate 4 is equipped in feeding pipeline 2, feeding mechanism 5 is connected at butt joint 3, stirring mechanism 6 is equipped in feeding pipeline 2 and located at one side of filter plate 4, by the cooperation of feeding mechanism 5 and stirring mechanism 6, uniform feeding can be realized, and raw materials are prevented from being blocked in pipeline.

[0022] As shown in Figure 2 and Figure 3 Feeding mechanism 5 includes vertical conveying pipe 507 fixedly installed in butt joint 3, horizontal conveying pipe 506 is fixedly installed on the upper end of vertical conveying pipe 507, driving motor 503 is fixedly installed at one end of horizontal conveying pipe 506, driving shaft 502 is rotatably installed in horizontal conveying pipe 506, feeding screw 505 is fixedly installed on driving shaft 502, butt joint gap 504 is opened in horizontal conveying pipe 506, feeding hopper 501 is fixedly installed at butt joint gap 504, coupling is equipped at the output end of driving motor 503, and driving shaft 502 is fixedly installed on the output end of driving motor 503 through coupling.

[0023] Specifically, in the process of conveying the liquid raw material, the driving motor 503 can be started first. Once the driving motor 503 is activated, it will start to drive the driving shaft 502 connected thereto to rotate. With the rotation of the driving shaft 502, it will further drive the feeding screw 505 matched therewith to start rotating. When the feeding screw 505 rotates, it will effectively convey the solid raw material in the feeding hopper 501 into the feeding pipe 2. Once the solid raw material enters the feeding pipe 2, it will be in full contact with the liquid raw material and start to dissolve. With the dissolution of the solid raw material in the liquid raw material, the two will gradually mix evenly, and finally the mixture is smoothly conveyed into the tubular reactor, where they will participate in the subsequent chemical reaction process.

[0024] As shown in Figure 2 and Figure 4 , the stirring mechanism 6 comprises a mechanism housing 601 fixedly installed on the feeding pipe 2, a transmission shaft 602 rotatably installed in the mechanism housing 601, and a movable hole 606 formed at the upper and lower edges of the mechanism housing 601. A movable shaft 604 is movably installed in the movable hole 606 at the lower end of the mechanism housing 601, and a stirring paddle 605 is fixedly installed at the output end of the movable shaft 604. The driving shaft 502, the transmission shaft 602, and the movable shaft 604 are all provided with bevel gears 603, and the bevel gears 603 are meshed with each other in pairs. A retainer is provided in the mechanism housing 601, and the transmission shaft 602 is movably installed in the mechanism housing 601 through the retainer.

[0025] Specifically, when the solid raw material is accumulated on one side of the filter plate 4, the driving shaft 502 can drive the transmission shaft 602 to rotate. During the rotation of the transmission shaft 602, the movable shaft 604 is further driven to rotate. Under the driving force of the rotation of the movable shaft 604, the stirring paddle 605 starts to rotate on one side of the filter plate 4. This rotating motion can effectively stir the solid raw material accumulated on one side of the filter plate 4, promote the mixing between the solid raw material and the liquid raw material, and thus accelerate the dissolution process of the solid raw material in the liquid. Through such stirring action, the possibility of clogging of the raw material in the pipe can be significantly reduced, ensuring smooth progress of the entire production process.

[0026] Working principle: when in use, the feeding pipe 2 is connected on the tubular reactor, the liquid raw material can be delivered to the inside of the tubular reactor through the feeding pipe 2, the driving motor 503 can be started when the liquid raw material is delivered, after the driving motor 503 is started, it will drive the driving shaft 502 to rotate, after the driving shaft 502 rotates, it will drive the feeding screw 505 to rotate, after the feeding screw 505 rotates, the solid raw material in the feeding hopper 501 will be delivered to the feeding pipe 2, the solid raw material delivered to the feeding pipe 2 will be dissolved in the liquid raw material, so that the solid raw material and the liquid raw material are mixed uniformly and then sent into the tubular reactor, the undissolved solid raw material will be blocked by the filter plate 4 and accumulated on one side of the filter plate 4, when the solid raw material is accumulated on one side of the filter plate 4, the driving shaft 502 can drive the transmission shaft 602 to rotate, after the transmission shaft 602 rotates, it will drive the movable shaft 604 to rotate, after the movable shaft 604 rotates, it will drive the stirring paddle 605 to rotate on one side of the filter plate 4, so that the solid raw material accumulated on one side of the filter plate 4 is stirred, the solid raw material is quickly dissolved in the liquid raw material, and the situation that the raw material blocks the pipe is prevented.

[0027] It is apparent for those skilled in the art that the present application is not limited to the details of the above exemplary embodiments but can be implemented in other embodiments without departing from the spirit or essential characteristics of the application. Thus, the embodiments should be considered in all respects as illustrative and not restrictive, the scope of the application being indicated by the appended claims rather than by the above description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. No reference signs in the claims should be considered as limiting the scope of the claims.

Claims

1. A tubular reactor for easy feeding, comprising a feed pipe (2), one end of which is fixedly fitted with a connecting flange (1), and a connecting port (3) is provided on the feed pipe (2), characterized in that: The feed pipe (2) is equipped with a filter plate (4), and the docking interface (3) is connected to a feeding mechanism (5). The feeding mechanism (5) includes a vertical conveying pipe (507) fixedly installed in the docking interface (3). A horizontal conveying pipe (506) is fixedly installed at the upper end of the vertical conveying pipe (507). A drive motor (503) is fixedly installed at one end of the horizontal conveying pipe (506). A drive shaft (502) is rotatably installed inside the horizontal conveying pipe (506). A feeding screw (505) is fixedly installed on the drive shaft (502). A stirring mechanism (6) is provided in the feed pipe (2) on one side of the filter plate (4).

2. The tubular reactor for easy feeding according to claim 1, characterized in that: The horizontal conveying pipe (506) has a docking notch (504), and a feed funnel (501) is fixedly installed at the docking notch (504).

3. A tubular reactor for easy feeding according to claim 2, characterized in that: The output end of the drive motor (503) is provided with a coupling, and the drive shaft (502) is fixedly installed on the output end of the drive motor (503) through the coupling.

4. A tubular reactor for easy feeding according to claim 3, characterized in that: The horizontal conveying pipe (506) is provided with bearings at both ends. The drive shaft (502) is rotatably installed in the horizontal conveying pipe (506) through the bearings. The feeding screw (505) is rotatably installed in the horizontal conveying pipe (506) through the drive shaft (502). The vertical conveying pipe (507) is connected to the feed pipe (2) through the interface (3).

5. A tubular reactor for easy feeding according to claim 1, characterized in that: The stirring mechanism (6) includes a housing (601) fixedly installed on the feed pipe (2). A drive shaft (602) is rotatably installed inside the housing (601). Movable holes (606) are provided at both the upper and lower edges of the housing (601). A movable shaft (604) is movably installed in the movable hole (606) at the lower end of the housing (601). A stirring blade (605) is fixedly installed at the output end of the movable shaft (604). Helical gears (603) are provided on the drive shaft (502), the drive shaft (602), and the movable shaft (604), and the helical gears (603) mesh together in pairs.

6. A tubular reactor for easy feeding according to claim 5, characterized in that: The housing (601) of the mechanism is provided with a retainer, and the drive shaft (602) is movably mounted in the housing (601) of the mechanism through the retainer.

7. A tubular reactor for easy feeding according to claim 5, characterized in that: The movable shaft (604) is provided with a bearing, and the movable shaft (604) is movably mounted on the housing (601) of the mechanism through the bearing. The stirring blade (605) is movably mounted on the front end of the filter plate (4) through the movable shaft (604). The end of the drive shaft (502) extends into the housing (601) through the movable hole (606) at the upper edge of the housing (601).