Reaction kettle convenient for dispersing materials
By introducing a servo motor-driven multi-gear rack system and stirring blade combination into the reactor, the problem of poor material dispersion was solved, achieving uniform dispersion and mixing of materials, and improving the working efficiency and product quality of the reactor.
Patent Information
- Application Number
- CN202423123819.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-18
- Publication Date
- 2025-11-21
- Estimated Expiration
- 2034-12-18
AI Technical Summary
Existing reactors have poor material dispersion during stirring, which easily leads to the formation of clumps. This is especially true for high-viscosity materials, where it is difficult to overcome adhesion forces, affecting the reaction rate and product quality.
The system combines a multi-gear rack and pinion system driven by a servo motor with stirring blades. Through the design of multi-directional stirring and conveying blades, it achieves uniform dispersion and mixing of materials.
It improves the dispersion and mixing efficiency of materials, avoids clogging, and enhances the working efficiency and product quality of the reactor.
Smart Images

Figure CN223570733U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the technical field of reaction kettle, especially to a reaction kettle convenient for dispersing materials. BACKGROUND
[0002] The reaction rate of the reaction kettle is closely related to the temperature and reaction time required when the reactants react, and is also greatly related to the mixing uniformity and contact degree between the reactants, especially when multiple reactants participate in the reaction. In addition, some reactants are easily oxidized in the air, and increasing the material addition speed is the most convenient solution. However, the problem is that a large amount of material is added to the reaction kettle at the same time, and the stirring device of the reaction kettle cannot effectively mix, which seriously affects the reaction rate.
[0003] Chinese patent authorization announcement number CN220258021U discloses a reaction kettle for uniformly dispersing materials, which comprises a tank body, a stirrer, a material distribution disc, a material distribution pipe and a discharge hole. The left upper part of the tank body is provided with a first feeding port, the top of the tank body is provided with a mounting plate, the bottom of the tank body is provided with a discharge port, the inside of the tank body is provided with a stirrer, and the stirrer and the tank body are provided with a material distributor. The stirrer comprises a stirring motor, a stirring rod and stirring blades. The stirring motor is fixed on the mounting plate, and the stirring motor is connected with the stirring rod below. The stirring rod is fixed with stirring blades at the bottom. The material distributor comprises a second feeding port, a material distribution disc and a discharge hole. The right side top of the material distribution disc is provided with a second feeding port, the bottom of the material distribution disc is provided with a material distribution pipe, and the material distribution pipe is provided with a discharge hole. By arranging multiple material distribution pipes inside the reaction kettle, the subsequent added raw materials can be quickly and uniformly distributed in the reaction kettle, and at the same time, the raw materials can be mixed with the original base liquid in the reaction kettle from multiple places, greatly improving the mixing speed of the raw materials.
[0004] The above-mentioned prior art scheme has the following disadvantages: in the use of the above-mentioned technical scheme, when the material is stirred and dispersed, only a single stirring blade is used to stir the material in one direction, the dispersing effect of the material is not good, and the material cannot be conveniently transported and dispersed. This single direction mode is easy to cause the material to form lumps during transportation, and cannot achieve the ideal homogenization effect, which reduces the overall utilization efficiency of the material. In addition, when the viscosity of the material is high, the single stirring blade has limited effect, and it is difficult to effectively overcome the adhesion and interaction between the materials, which affects the quality and performance of the final product, so it is necessary to make corresponding improvements. UTILITY MODEL CONTENTS
[0005] The utility model aims at providing a reaction kettle convenient for dispersing materials to solve the problem of the existing reaction kettle not being convenient for multi-directional stirring in the above background technology.
[0006] To achieve the above object, the utility model provides following technical scheme: a kind of reaction kettle of material is dispersed easily, including reaction box, feed inlet, the top of the reaction box is provided with feed inlet;
[0007] The top of the reaction box is fixed with servo motor by support plate, and the output shaft end of servo motor is fixed with connecting rod, the outside of connecting rod is sleeved with driving gear, and the both sides of driving gear are engaged with driven gear and rotating gear respectively, the both ends in the inside of reaction box are provided with first discharge port, the bottom of the bottom of reaction box is provided with driving motor, and the output shaft end of driving motor is fixed with fixed shaft, the outside of fixed shaft is sleeved with movement gear, and the both sides of movement gear are engaged with movable gear and rotating gear respectively, the both ends of reaction box bottom are provided with second discharge port, and the bottom of second discharge port is fixed with dispersion tank, and dispersion tank is connected with fixed tank.
[0008] Preferably, the feed inlet is plugged with a closure plug, and the two sides of the reaction tank are provided with support frames.
[0009] Preferably, the inside of the driven gear is penetrated by a connecting shaft, and the inside of the rotating gear is penetrated by a fixed rod, and the outside of the connecting shaft and the fixed rod is uniformly sleeved with a conveying blade.
[0010] Preferably, the outside of the connecting rod is sleeved with a sleeve block, and the two sides of the sleeve block are fixed with dispersion rods.
[0011] Preferably, the inside of the movable gear is penetrated by a rotating rod, and the inside of the rotating gear is penetrated by a rotating shaft, and the outside of the rotating rod and the rotating shaft is uniformly provided with stirring blades through guide blocks.
[0012] Preferably, the bottom of the dispersion tank is provided with a discharge port, and the bottom of the discharge port is provided with a baffle, the top of the baffle is fixed with a clamping block, the two sides inside the discharge port are fixed with buckling blocks, the two ends of the top of the baffle are fixed with extension springs, and one end of the extension spring is fixed to one side of the discharge port, the bottom of the discharge port is provided with an opening, and the diameter of the opening is greater than the diameter of the clamping block.
[0013] Preferably, the outside of the fixed shaft is fixed with a connecting block through a guide rod, and the outside of the connecting block is fixed with four rotating vanes, the connecting block is provided with two blocks, and the sizes are different, and the rotating vanes are provided with eight blocks in total.
[0014] Compared with the prior art, the reaction kettle for dispersing materials has the advantages of facilitating the dispersion and conveying of materials inside the reaction kettle, avoiding blockage, facilitating the mixing and stirring of materials inside the reaction kettle, making the materials uniform, improving the stirring effect, and improving the working efficiency of the reaction kettle.
[0015] By starting the driving motor, the driving motor drives the fixed shaft to rotate, so that the fixed shaft drives the connecting block and the rotating fan blade to rotate, the rotating fan blade is convenient for preliminarily stirring the materials in the reaction box, the materials are uniformly fused, the fixed shaft drives the rotating gear to rotate, the rotating gear is engaged with the movable gear and the rotating gear, the movable gear drives the rotating shaft to rotate, the rotating gear drives the rotating shaft to rotate, the rotating shaft and the rotating shaft drive the stirring blade to rotate, the rotating direction of the rotating shaft and the rotating shaft is opposite, the stirring blade is convenient for stirring the materials in the dispersion box, the materials are uniformly fused, the materials are prevented from caking, the materials are conveniently stirred and mixed in multiple directions, the stirring effect is improved, the materials are conveniently discharged, and the working efficiency of the reaction kettle is improved.
[0016] By starting the servo motor, the servo motor drives the connecting rod to rotate, on the one hand, the connecting rod drives the dispersion rod to rotate, so that the dispersion rod disperses the materials, and on the other hand, the connecting rod drives the driving gear to rotate, the driving gear is engaged with the driven gear and the rotating gear, the driven gear drives the connecting shaft to rotate, and the rotating gear drives the fixed rod to rotate, so that the connecting shaft and the fixed rod drive the conveying blade to rotate and transport, the materials in the reaction box are conveniently conveyed, the materials are prevented from being blocked, and the conveying efficiency is improved.
[0017] By setting the discharge port, the elastic spring and the blocking plate are matched with each other, the clamping block and the buckle block are clamped, and then the discharge port is self-sealed, when the gravity of the materials in the stirring blade is large, the elastic spring is deformed, the clamping block and the buckle block are separated, the blocking plate drives the clamping block to move, and the materials are discharged, so that the reaction kettle is self-sealed and discharged. BRIEF DESCRIPTION OF DRAWINGS
[0018] In order to more clearly illustrate the technical scheme in the embodiments of the present application or the prior art, the following will briefly introduce the drawings needed to be used in the embodiments or the prior art description. Obviously, the drawings in the following description are some embodiments of the present application, and those skilled in the art can also obtain other drawings according to these drawings without creative labor.
[0019] Figure 1 It is a front view of the present application.
[0020] Figure 2 It is a perspective view of the present application.
[0021] Figure 3 It is a sectional view of the dispersion box of the present application.
[0022] Figure 4 It is a sectional view of the dispersion box of the present application.Figure 3 Structure diagram at middle A;
[0023] Figure 5 The utility model discloses a connecting block and the three -dimensional structure diagram of rotary fan blade.
[0024] The figure mark explanation: 1, reaction box;2, feed inlet;3, servo motor;4, connecting rod;5, driving gear;6, driven gear;7, rotation gear;8, dispersion rod;9, first blanking hole;10, driving motor;11, fixed shaft;12, movement gear;13, movable gear;14, rotary gear;15, rotating rod;16, rotating shaft;17, stirring vane;18, second blanking hole;19, discharge port;20, baffle;21, clamping block;22, buckle block;23, extension spring;24, connecting block;25, rotary fan blade;26, connecting shaft;27, conveying vane;28, fixed rod;29, dispersion box. DETAILED DESCRIPTION
[0025] In order to make the purpose, technical scheme and advantage of the utility model embodiment more clear, below, the technical scheme in the utility model embodiment will be clearly and completely described by combining with the drawings in the utility model embodiment, obviously, the described embodiment is a part of the embodiment of the utility model, rather than all the embodiment. Based on the embodiment in the utility model, all other embodiments obtained by the ordinary skill in the art without creative labor are within the protection scope of the utility model.
[0026] Please refer to Figures 1-5 The utility model provides the following technical scheme: Embodiment one
[0027] In order to solve the problem that the reaction kettle in the prior art is inconvenient to disperse and convey materials, therefore, the following scheme is disclosed, and specific reference can be made to Figure 1 、 Figure 2 A reaction kettle convenient for dispersing materials, which comprises a reaction box 1 and a feed inlet 2, the top of the reaction box 1 is provided with the feed inlet 2, a servo motor 3 is fixed on the top of the reaction box 1 through a support plate, a connecting rod 4 is fixed at the output shaft end of the servo motor 3, a driving gear 5 is sleeved outside the connecting rod 4, a driven gear 6 and a rotation gear 7 are respectively engaged on the two sides of the driving gear 5, first blanking holes 9 are arranged at both ends in the reaction box 1, a closure plug is inserted in the feed inlet 2, support frames are arranged on the two sides of the reaction box 1, a connecting shaft 26 penetrates through the inside of the driven gear 6, a fixed rod 28 penetrates through the inside of the rotation gear 7, conveying vanes 27 are uniformly sleeved outside the connecting shaft 26 and the fixed rod 28, a sleeve block is sleeved outside the connecting rod 4, and dispersion rods 8 are fixed on the two sides of the sleeve block.
[0028] In this embodiment, when in use, the closed plug is opened, the material is transported to the inside of the reaction box 1 through the feed port 2, the servo motor 3 is started, the servo motor 3 drives the connecting rod 4 to rotate, on the one hand, the connecting rod 4 drives the dispersion rod 8 to rotate, that is, the dispersion rod 8 disperses the material, on the other hand, the connecting rod 4 drives the driving gear 5 to rotate, the driving gear 5 is engaged with the driven gear 6 and the rotating gear 7 respectively, the driven gear 6 drives the connecting shaft 26 to rotate, the rotating gear 7 drives the fixed rod 28 to rotate, that is, the connecting shaft 26 and the fixed rod 28 drive the conveying blade 27 to rotate and transport, which facilitates the conveying of the material in the reaction box 1, avoids the blockage of the material, improves the conveying efficiency, and then the material is dispersed and conveyed to the bottom of the reaction box 1 through the first discharge port 9. Example two
[0029] In this embodiment, different from example one, the movement gear 12, the movable gear 13 and the rotating gear 14 are arranged, so that the material in the reaction kettle can be mixed and stirred to be uniformly fused, the caking is avoided, the stirring effect is improved, and then the efficiency of the reaction kettle is improved, therefore, the following technical scheme is disclosed, please refer to Figure 1 、 Figure 3 、 Figure 4 、 Figure 5 The bottom of the reaction box 1 is provided with a driving motor 10, the output shaft end of the driving motor 10 is fixed with a fixed shaft 11, the outside of the fixed shaft 11 is sleeved with a movement gear 12, the two sides of the movement gear 12 are respectively engaged with a movable gear 13 and a rotating gear 14, the two ends of the bottom of the reaction box 1 are provided with a second discharge port 18, the bottom of the second discharge port 18 is fixed with a dispersion box 29, the dispersion boxes 29 are connected with a fixed box, the inside of the movable gear 13 penetrates a rotating rod 15, the inside of the rotating gear 14 penetrates a rotating shaft 16, the outside of the rotating rod 15 and the rotating shaft 16 is uniformly provided with stirring blades 17 through guide blocks, the bottom of the dispersion box 29 is provided with a discharge port 19, the bottom of the discharge port 19 is provided with a material blocking plate 20, the top of the material blocking plate 20 is fixed with a clamping block 21, the two sides of the inside of the discharge port 19 are fixed with buckling blocks 22, the two ends of the top of the material blocking plate 20 are fixed with extension springs 23, one end of the extension springs 23 is fixed on one side of the discharge port 19, the bottom of the discharge port 19 is provided with an opening, the diameter of the opening is greater than the diameter of the clamping block 21, the outside of the fixed shaft 11 is fixed with a connecting block 24 through a guide rod, the outside of the connecting block 24 is fixed with four rotating vanes 25, the connecting block 24 is provided with two blocks, and the sizes are different, the rotating vanes 25 are provided with eight blocks.
[0030] In the embodiment, when in use, the driving motor 10 is started to drive the fixed shaft 11 to rotate, so that the fixed shaft 11 drives the connecting block 24 and the rotating fan blade 25 to rotate, the rotating fan blade 25 is convenient to preliminarily stir the materials in the reaction box 1, and the materials are uniformly mixed, then the materials are dispersed through the second discharge port 18 and are respectively conveyed into the dispersion box 29, the fixed shaft 11 drives the moving gear 12 to rotate, the moving gear 12 is engaged with the movable gear 13 and the rotating gear 14, the movable gear 13 drives the rotating rod 15 to rotate, the rotating gear 14 drives the rotating shaft 16 to rotate, the rotating rod 15 and the rotating shaft 16 drive the stirring blade 17 to rotate, the rotating directions of the rotating rod 15 and the rotating shaft 16 are opposite, the stirring blade 17 is convenient to stir the materials in the dispersion box 29, the materials are uniformly mixed, the production effect of the reaction kettle is affected, the telescopic spring 23 and the blocking plate 20 are matched with each other, the clamping block 21 and the buckling block 22 are clamped, then the discharge port 19 is self-sealed, when the gravity of the materials in the stirring blade 17 is large, the telescopic spring 23 is deformed, the clamping block 21 and the buckling block 22 are separated, the blocking plate 20 drives the clamping block 21 to move, the materials are discharged, and the reaction kettle is self-sealed and discharged.
[0031] Although the embodiments of the utility model have been shown and described, it can be understood by those skilled in the art that various changes, modifications, replacements and variations can be made to the embodiments without departing from the principles and spirits of the utility model, the scope of the utility model is defined by the appended claims and their equivalents.
Claims
1. A reaction kettle facilitating dispersion of materials, comprising a reaction box (1), a feeding port (2), the top of the reaction box (1) being provided with the feeding port (2); characterized in that The top of the reaction box (1) is fixed with a servo motor (3) through a support plate, the output shaft end of the servo motor (3) is fixed with a connecting rod (4), the outer part of the connecting rod (4) is sleeved with a driving gear (5), the two sides of the driving gear (5) are respectively engaged with a driven gear (6) and a rotating gear (7), the inner part of the reaction box (1) is provided with a first discharging port (9) at both ends, the bottom of the reaction box (1) is provided with a driving motor (10) below, the output shaft end of the driving motor (10) is fixed with a fixed shaft (11), the outer part of the fixed shaft (11) is sleeved with a moving gear (12), the two sides of the moving gear (12) are respectively engaged with a movable gear (13) and a rotating gear (14), the bottom of the reaction box (1) is provided with a second discharging port (18) at both ends, and the bottom of the second discharging port (18) is fixed with a dispersion box (29), and the dispersion boxes (29) are connected with a fixed box.
2. The reaction vessel of claim 1, wherein: The feeding port (2) is plugged with a closing plug, and the two sides of the reaction box (1) are provided with support frames.
3. The reaction vessel of claim 1, wherein: The inner part of the driven gear (6) penetrates a connecting shaft (26), the inner part of the rotating gear (7) penetrates a fixed rod (28), and the outer parts of the connecting shaft (26) and the fixed rod (28) are uniformly sleeved with conveying blades (27).
4. The reaction vessel of claim 1, wherein: The outer part of the connecting rod (4) is sleeved with a sleeve block, and the two sides of the sleeve block are fixed with dispersion rods (8).
5. The reactor of claim 1, wherein: The inner part of the movable gear (13) penetrates a rotating rod (15), the inner part of the rotating gear (14) penetrates a rotating shaft (16), and the outer parts of the rotating rod (15) and the rotating shaft (16) are uniformly provided with stirring blades (17) through guide blocks.
6. The reactor of claim 1, wherein: The bottom of the dispersion box (29) is provided with a discharging port (19), the bottom of the discharging port (19) is provided with a baffle (20), the top of the baffle (20) is fixed with a clamping block (21), the two sides of the inner part of the discharging port (19) are fixed with buckling blocks (22), the two ends of the top of the baffle (20) are fixed with extension springs (23), one end of the extension spring (23) is fixed on one side of the discharging port (19), the bottom of the discharging port (19) is provided with an opening, and the diameter of the opening is greater than the diameter of the clamping block (21).
7. The reactor of claim 1, wherein: The outer part of the fixed shaft (11) is fixed with a connecting block (24) through a guide rod, the outer part of the connecting block (24) is fixed with four rotating vanes (25), the connecting block (24) is provided with two blocks, and the sizes are different, and the rotating vanes (25) are provided with eight blocks in total.
Citation Information
Patent Citations
Reaction kettle for uniformly dispersing materials
CN220258021U