Metal product powder spraying device

By designing a powder coating device for metal products and using a drive mechanism and motor to control the rotation of the longitudinal and transverse beams, the problem of inconsistent coating effects on the surfaces of the longitudinal and transverse beams of subway trains was solved, achieving a fast and convenient multi-faceted coating effect.

CN223571013UActive Publication Date: 2025-11-21ZHUZHOU MEIBANG CENTURY ALUMINUM CO LTD
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Patent Information

Application Number
CN202422741873.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Priority Date
2024-10-29
Filing Date
2024-11-11
Publication Date
2025-11-21
Estimated Expiration
2034-11-11

AI Technical Summary

Technical Problem

In the existing technology, when electrostatic powder coating is applied to the longitudinal and transverse beams of subway trains, it is difficult to ensure the consistency of the coating effect on different surfaces, and manual spraying requires changing positions multiple times, which prolongs the spraying time.

Method used

A powder coating device for metal products was designed. The device is detachably connected to the longitudinal and transverse beams via a support frame and connecting ropes. The drive mechanism rotates the longitudinal and transverse beams at a designated position. Combined with the control of the motor and cylinder, it enables rapid coating of multiple surfaces and ensures uniform coating thickness.

Benefits of technology

It enables rapid spraying of multiple surfaces at the same height, reduces the need for operators to change positions, and ensures the consistency and convenience of spraying effects on the longitudinal and transverse beam surfaces.

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Patent Text Reader

Abstract

The utility model discloses a powder spraying device for metal products, relates to the technical field of powder spraying, and solves the technical problem that the spraying effect is difficult to guarantee due to independent spraying on different surfaces when subway longitudinal and transverse beams are hung to appointed positions through structures and powder is manually sprayed. The connecting rope fixed to the longitudinal and transverse beam is connected with the fixing block capable of automatically rotating, so that the fixing block can drive the connecting rope to rotate when rotating, the longitudinal and transverse beam to be sprayed can rotate at a designated position, and when a spraying gun is manually used for spraying, rapid spraying of multiple faces of the longitudinal and transverse beam can be achieved at the same height within a certain time; the spraying states of the longitudinal and transverse beams at the same height position are the same, an operator does not need to change the position for multiple times in the spraying process, and the operation spraying of the longitudinal and transverse beams is more convenient; and the motor can selectively drive winding of the connecting rope and rotation of the fixing block, multiple motion states of the longitudinal and transverse beams are achieved through cooperative control of the motor and the air cylinder, and control is more convenient.
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Description

TECHNICAL FIELD

[0001] The utility model belongs to powder spraying field relates to electrostatic spraying technology, concretely is a kind of metal product powder spraying device. BACKGROUND

[0002] Electrostatic powder spraying is by spray gun to powder coating to workpiece, form a high-voltage electrostatic field between spray gun and workpiece;Since workpiece ground as anode, and coating that is cathode by spray gun atomization and power supply negative high voltage, according to the principle of "like repels, unlike attracts", coating particles will be affected by electric field force and fly to workpiece surface, and form a layer of complete, uniform paint film on workpiece surface.

[0003] The existing subway train longitudinal beam surface electrostatic powder spraying is generally first by structure hoist longitudinal beam to appropriate position, then by artificial or instrument drive spray gun to spray powder on the surface of longitudinal beam, artificial spraying often needs to change position or multiple people to cooperate operation, spray multiple faces need single face to spray alone, artificial spraying needs interval change position, relatively prolongs the time needed for spraying, and there is time difference between the spraying of each face, it is difficult to guarantee that the spraying effect of longitudinal beam surface is the same.

[0004] Therefore, the utility model provides a kind of metal product powder spraying device. UTILITY MODEL CONTENTS

[0005] The utility model aims at at least one of the technical problems existing in prior art is solved.For this purpose, the utility model provides a kind of metal product powder spraying device, which solves the problem that different surfaces are difficult to guarantee the spraying effect when the subway longitudinal beam is suspended to the specified position by structure and manually sprayed powder.

[0006] To achieve the above-mentioned purpose, according to the first aspect of the embodiment of the utility model provides a kind of metal product powder spraying device, including support frame and several connecting ropes, the connecting rope is detachably connected with longitudinal beam, the support frame and several connecting ropes are provided with driving mechanism, and the driving mechanism includes:

[0007] Fixed block, the fixed block is rotatably connected with support frame;The motor is fixedly connected in the support frame, the drive rod is fixedly arranged on the side of the fixed block close to support frame, and the drive rod is fixedly connected with the one end of motor output shaft;

[0008] A plurality of connecting columns are rotatably connected with the support frame, and one end of each connecting column is fixedly connected with a connecting rope.

[0009] Optionally, a rotating groove is formed on one side of the fixed block close to the support frame, and a plurality of rotating rods are fixedly connected to one side of the support frame close to the fixed block.

[0010] Optionally, the driving assembly comprises a driving rod slidingly arranged in the fixed block, a reversing cone wheel is fixedly connected to one end of the driving rod away from the fixed block, and a reversing cone wheel is fixedly connected to one end of the driving column close to the driving rod.

[0011] Optionally, a gas cylinder is fixedly connected in the fixed block, a piston rod in the gas cylinder is fixedly connected to one end of the driving column away from the driving rod, a clamping groove is formed in the surface of the driving rod, a clamping shaft is fixedly connected in the clamping groove, and the clamping shaft and the reversing cone wheel are matched.

[0012] Optionally, a limiting groove is formed in the fixed block, a plurality of limiting teeth are fixedly connected in the limiting groove, and the limiting teeth and the reversing cone wheel on the driving column are matched.

[0013] Optionally, a sliding groove is formed in the driving rod, a sliding shaft is fixedly connected to the surface of the driving rod, the sliding shaft and the sliding groove are matched, a sliding spring is fixedly connected in the sliding groove, and the other end of the sliding spring is in contact with the sliding shaft.

[0014] Compared with the prior art, the beneficial effects of the utility model are that the connecting rope fixed with the longitudinal beam is connected with the fixed block which can rotate autonomously, so that the fixed block can drive the connecting rope to rotate when rotating, so that the longitudinal beam to be sprayed can rotate at a specified position, so that when a person uses a spraying gun to spray, the longitudinal beam can be quickly sprayed on multiple surfaces at the same height within a certain time, the spraying state of the longitudinal beam at the same height position is ensured to be the same, the operator does not need to change position multiple times during the spraying process, the operation and spraying of the longitudinal beam are more convenient, and the thickness of the surface spraying of the longitudinal beam can be ensured to be the same. BRIEF DESCRIPTION OF DRAWINGS

[0015] Figure 1 It is a structural perspective view of the utility model;

[0016] Figure 2 It is the sectional view of the three-dimensional structure of the synchronous belt of the utility model;

[0017] Figure 3 It is the sectional view of the three-dimensional structure of the reversing cone of the utility model;

[0018] Figure 4 It is the sectional view of the three-dimensional structure of the utility model; Figure 2 It is the enlarged view of the local structure at A of the utility model;

[0019] Figure 5 It is the sectional view of the three-dimensional structure of the utility model; Figure 3 It is the enlarged view of the local structure at B of the utility model.

[0020] In the drawing: 1, support frame; 2, connecting rope;

[0021] 31, fixed block; 32, motor; 33, drive rod; 34, connecting column; 35, drive column; 36, synchronous wheel; 38, linkage wheel; 37, synchronous belt;

[0022] 41, rotating rod; 42, rotating groove;

[0023] 51, driving rod; 52, reversing cone; 53, air cylinder; 54, clamping groove; 55, clamping shaft;

[0024] 61, limiting groove; 62, limiting tooth;

[0025] 71, sliding groove; 72, sliding shaft; 73, sliding spring. DETAILED DESCRIPTION

[0026] The technical scheme of the utility model will be described clearly and completely below in conjunction with embodiments. Obviously, the described embodiments are only part of the embodiments of the utility model, not all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor belong to the scope of protection of the utility model.

[0027] As Figures 1-5 shown, a device for metal product powder spraying, comprising a support frame 1 and a plurality of connecting ropes 2, the connecting ropes 2 are detachably connected with longitudinal and horizontal beams, a driving mechanism is arranged between the support frame 1 and the plurality of connecting ropes 2, the driving mechanism comprises:

[0028] A fixed block 31 is rotatably connected with the support frame 1; a motor 32 is fixedly connected inside the support frame 1, the motor 32 is electrically connected with an external power supply, a coupling (not shown in the drawing) is fixedly connected at one end of a motor 32 output shaft, a drive rod 33 is fixedly arranged on one side of the fixed block 31 close to the support frame 1, and the drive rod 33 is fixedly connected with the coupling (not shown in the drawing).

[0029] A plurality of connecting columns 34 are rotatably connected with the support frame 1, and one end of each connecting column 34 is fixedly connected with the connecting rope 2. The fixed block 31 is rotatably connected with a driving column 35 inside. The driving column 35 is fixedly connected with a plurality of synchronous wheels 36. The surface of each connecting column 34 is slidably connected with a linkage wheel 38. The synchronous wheels 36 and the linkage wheels 38 are drivingly connected with a synchronous belt 37. The driving column 35 and the driving rod 33 are provided with a driving assembly for rotating the driving column 35.

[0030] It should be noted that the connecting column 34 and the linkage wheel 38 are slidably connected through a shaft and a groove. The states of the two synchronous belts 37 are different. The synchronous wheel 36 and the synchronous belt 37 on one side are drivingly connected with an opening. The synchronous wheel 36 and the synchronous belt 37 on the other side are drivingly connected with an intersection. In this way, the length of the connecting rope 2 on the connecting column 34 remains the same.

[0031] The device for spraying metal product powder is connected with the connecting rope 2 fixedly connected with the longitudinal and transverse beams and the fixed block 31 that can rotate autonomously. When the fixed block 31 rotates, it can drive the connecting rope 2 to rotate, so that the longitudinal and transverse beam to be sprayed can rotate at a specified position. When a person sprays using a spraying gun, the longitudinal and transverse beam can be quickly sprayed at the same height within a certain time, so that the spraying state of the longitudinal and transverse beam at the same height position is the same. In the spraying process, the operator does not need to change position many times, the operation and spraying of the longitudinal and transverse beam are more convenient, and the thickness of the surface spraying of the longitudinal and transverse beam can be guaranteed.

[0032] In some specific embodiments, a rotating groove 42 is formed on one side of the fixed block 31 close to the support frame 1. A plurality of rotating rods 41 are fixedly connected to one side of the support frame 1 close to the fixed block 31. The rotating rods 41 are matched with the rotating groove 42.

[0033] In some specific embodiments, the driving assembly includes a driving rod 51 slidably arranged inside the driving rod 33. A reversing cone pulley 52 is fixedly connected to one end of the driving rod 33 away from the driving column 35 and one end of the driving column 35 close to the driving rod 33. The reversing cone pulleys 52 are meshed with each other. A gas cylinder 53 is fixedly connected inside the fixed block 31. A piston rod inside the gas cylinder 53 is fixedly connected to one end of the driving column 35 away from the driving rod 51. A clamping groove 54 is formed on the surface of the driving rod 33. A clamping shaft 55 is fixedly connected inside the clamping groove 54. The clamping shaft 55 is matched with the reversing cone pulley 52.

[0034] It needs to be explained that the diameter of the reversing cone 52 at one end of the driving rod 51 is greater than the diameter of the driving rod 51, so that when the reversing cone 52 and the driving rod 33 are in contact, the driving rod 51 will not continue to draw into the inside of the driving rod 51, and when the surface of the reversing cone 52 is in contact with the driving rod 51, the clamping shaft 55 will be inserted into the tooth gap between the reversing cone 52, limiting the position of the reversing cone 52 and the fixed block 31; and when the reversing cone 52 on the driving rod 51 is engaged with the reversing cone 52 on the driving column 35, the start of the motor 32 can drive the driving column 35 to rotate, and through the synchronous wheel 36, the connecting rope 2 can be wound to change the height of the longitudinal beam; and the position of the reversing cone 52 can change the structure driven to rotate by the motor 32, so that a single motor 32 can control multiple structures to rotate, which is more convenient to control.

[0035] In a further embodiment, a limiting groove 61 is formed in the fixed block 31, and a plurality of limiting teeth 62 are fixedly connected in the limiting groove 61, and the limiting teeth 62 are matched with the reversing cone 52 on the driving column 35.

[0036] In a further embodiment, a sliding groove 71 is formed in the driving rod 33, a sliding shaft 72 is fixedly connected to the surface of the driving rod 51, the sliding shaft 72 is matched with the sliding groove 71, a sliding spring 73 is fixedly connected in the sliding groove 71, and the other end of the sliding spring 73 is in contact with the sliding shaft 72; when the sliding spring 73 is in a relaxed state, the distance between the sliding shaft 72 and the sliding groove 71 is the farthest.

[0037] The working principle of the utility model is: first, the connecting rope 2 is fixed with the longitudinal beam, then the motor 32 is driven, the motor 32 drives the driving rod 33 and the driving rod 51 to rotate, the driving column 35 rotates through the reversing cone 52, and the connecting column 34 can be driven to rotate through the synchronous belt 37, the connecting rope 2 is wound, the longitudinal beam moves to the appropriate height, the cylinder 53 is started, the cylinder 53 pushes the driving column 35 to slide to the limiting groove 61, the re-rotation of the connecting column 34 is limited through the limiting teeth 62, and the sliding of the connecting column 34 will squeeze the driving rod 51 to move to the driving rod 33, then the reversing cone 52 on the surface of the driving rod 51 is in contact with the clamping shaft 55, the driving rod 33 is driven by the motor 32 again to drive the fixed block 31 to rotate, and then the longitudinal beam rotates.

[0038] The above embodiments are only used to illustrate the technical method of the utility model and not to limit it, although the utility model has been described in detail with reference to the preferred embodiments, those skilled in the art should understand that the technical method of the utility model can be modified or replaced equivalently without departing from the spirit and scope of the technical method of the utility model.

Claims

1. A device for powder spraying of metal products, comprising a support frame (1) and a number of connecting ropes (2), each of which is detachably connected to longitudinal and transverse beams, characterized in that, A driving mechanism is arranged between the support frame (1) and the plurality of connecting ropes (2), and the driving mechanism comprises: A fixed block (31) is rotatably connected with the support frame (1); a motor (32) is fixedly connected inside the support frame (1); a driving rod (33) is fixedly arranged on one side of the fixed block (31) close to the support frame (1); one end of the output shaft of the motor (32) is fixedly connected with the driving rod (33); A plurality of connecting columns (34) are rotatably connected with the support frame (1); one end of each connecting column (34) is fixedly connected with the connecting rope (2); a driving column (35) is rotatably connected inside the fixed block (31); the driving column (35) is fixedly connected with a plurality of synchronous wheels (36); each connecting column (34) is slidably connected with a linkage wheel (38); the synchronous wheels (36) and the linkage wheels (38) are drivingly connected with a synchronous belt (37); a driving assembly is arranged between the driving column (35) and the driving rod (33) to rotate the driving column (35).

2. A device for powder spraying of metal product according to claim 1, characterized in that, A rotating groove (42) is formed on one side of the fixed block (31) close to the support frame (1); a plurality of rotating rods (41) are fixedly connected on one side of the support frame (1) close to the fixed block (31); the rotating rods (41) are matched with the rotating groove (42).

3. A device for powder spraying of metal product according to claim 1, characterized in that, The driving assembly comprises a driving rod (51) slidably arranged inside the driving rod (33); a reversing cone wheel (52) is fixedly connected to one end of the driving rod (51) away from the driving rod (33) and one end of the driving column (35) close to the driving rod (33); the reversing cone wheels (52) are meshed with each other.

4. A device for powder spraying of metal product according to claim 3, characterized in that, A gas cylinder (53) is fixedly connected inside the fixed block (31); a piston rod inside the gas cylinder (53) is fixedly connected to one end of the driving column (35) away from the driving rod (51); a clamping groove (54) is formed on the surface of the driving rod (33); a clamping shaft (55) is fixedly connected inside the clamping groove (54); the clamping shaft (55) is matched with the reversing cone wheel (52).

5. A device for powder spraying of metal product according to claim 3, characterized in that, A limiting groove (61) is formed inside the fixed block (31); a plurality of limiting teeth (62) are fixedly connected inside the limiting groove (61); the limiting teeth (62) are matched with the reversing cone wheel (52) on the driving column (35).

6. A device for powder spraying of metal product according to claim 3, characterized in that, A sliding groove (71) is formed inside the driving rod (33); a sliding shaft (72) is fixedly connected to the surface of the driving rod (51); the sliding shaft (72) is matched with the sliding groove (71); a sliding spring (73) is fixedly connected inside the sliding groove (71); the other end of the sliding spring (73) is in contact with the sliding shaft (72).