New energy photovoltaic full-automatic assembling, glue filling and detecting integrated machine

Abstract

The utility model discloses a new energy photovoltaic full-automatic assembling, glue filling and detecting all-in-one machine which comprises a glue filling assembly, and the glue filling assembly comprises a rack and an air drying mechanism; a pair of X-axis modules is installed on the machine frame, a Y-axis module is connected between the pair of X-axis modules in a sliding mode, a Z-axis module is connected to the Y-axis module, and a glue pouring head is installed on the Z-axis module; the air drying mechanism is installed on the Z-axis module and corresponds to the glue pouring head, the air drying mechanism comprises an installation box, an air extracting pump is installed in the installation box, an air inlet pipe and an air outlet pipe are connected to the air extracting pump, an air inlet net is arranged on the top wall of the installation box, a cavity is formed in the installation box, one end of the air outlet pipe is arranged in the cavity, and a connecting pipe is connected to the installation box. According to the glue filling device for the photovoltaic junction box, the solidification speed of glue filled in the photovoltaic junction box can be increased, the glue filling phenomenon of the glue filled in the photovoltaic junction box is not prone to occurring, the glue filling quality of the photovoltaic junction box is guaranteed, and meanwhile follow-up machining of the photovoltaic junction box is not prone to being affected.

Description

TECHNICAL FIELD

[0001] The utility model belongs to new energy photovoltaic technical field, concretely relates to new energy photovoltaic full automation assembly glue filling detection integrated machine. BACKGROUND

[0002] The photovoltaic junction box is an important component for connecting photovoltaic modules and string inverters. The outer part is usually made of stainless steel or aluminum alloy, and the inner part contains DC cables, terminals, fuses and other elements, which can effectively protect the safety of DC cables and lines.

[0003] In order to ensure the safe operation of electrical components in the photovoltaic junction box, the photovoltaic junction box needs to be sealed by glue filling. With the rapid development of science and technology, various photovoltaic junction box glue filling equipment has appeared on the market, such as the Chinese invention patent with publication number CN115664337A, which discloses a pouring and packaging integrated machine, which includes two glue filling components, a crimping component, a detection component, a tin paste component, a tin sheet component and two graphite disc storage components. The assembly, glue filling and detection of the photovoltaic junction box can be carried out in order according to the sequence, and the processing time is greatly shortened. The whole process does not need too much manual intervention, and the intelligence is high, which can meet the user's demand to a certain extent.

[0004] However, the glue filling component in the pouring and packaging integrated machine lacks a glue heating mechanism, which makes it difficult for the photovoltaic junction box to quickly solidify after glue filling is completed, and it is easy to have glue dripping phenomenon, which not only reduces the glue filling quality of the photovoltaic junction box, but also affects the subsequent processing of the photovoltaic junction box.

[0005] Therefore, in view of the above technical problems, it is necessary to provide a new energy photovoltaic full automation assembly glue filling detection integrated machine.

[0006] The information disclosed in this background section is intended only to increase an understanding of the general background of the present utility model and should not be construed as an acknowledgment or any form of suggestion that this information constitutes prior art with respect to the present utility model. Utility model content

[0007] The utility model aims at providing a new energy photovoltaic full automation assembly glue filling detection integrated machine, which can solve the problem of difficult quick solidification of glue filling in the photovoltaic junction box.

[0008] In order to achieve the above purpose, the technical scheme provided by the utility model in one embodiment is as follows:

[0009] The new energy photovoltaic full automation assembly glue filling detection integrated machine comprises a glue filling component, and the glue filling component comprises a rack and a air drying mechanism.

[0010] A pair of X-axis modules are installed on the rack, a Y-axis module is slidably connected between the pair of X-axis modules, a Z-axis module is connected to the Y-axis module, and a glue filling head is installed on the Z-axis module;

[0011] The air drying mechanism is installed on the Z-axis module and corresponds to the glue filling head, and the air drying mechanism comprises a mounting box, a suction pump is installed in the mounting box, an air inlet pipe and an air outlet pipe are connected to the suction pump, an air inlet net is arranged on the top wall of the mounting box, a cavity is arranged in the mounting box, one end of the air outlet pipe is arranged in the cavity, a connecting pipe is connected to the mounting box, one end of the connecting pipe is connected to a straight pipe, and a plurality of evenly distributed spray heads are connected to the straight pipe.

[0012] In one or more embodiments of the present application, the cavity is connected to the inside of the straight pipe through the connecting pipe, and the gas in the cavity enters the straight pipe through the connecting pipe.

[0013] In one or more embodiments of the present application, the connecting pipe is a rubber hose, which does not affect the rotation of the straight pipe, thereby facilitating the adjustment of the angle of the spray head to achieve the purpose of adjusting the air outlet angle, so that the photovoltaic junction box filled with glue can be better dried.

[0014] The connecting pipe is provided with a heat preservation layer, so that the heat is not easily lost when the hot gas flows in the connecting pipe.

[0015] In one or more embodiments of the present application, the length of the straight pipe is greater than the diameter of the glue filling head, which ensures the drying effect of the photovoltaic junction box filled with glue.

[0016] In one or more embodiments of the present application, a bracket is installed on the Z-axis module, the bracket is connected to the Z-axis module through a plurality of bolts, and the bracket is used to install the straight pipe and the motor.

[0017] In one or more embodiments of the present application, the straight pipe is rotatably connected to the bracket, a motor is installed on the bracket, and the output end of the motor is connected to the straight pipe. When the motor operates, the motor can drive the straight pipe to rotate, thereby adjusting the angle of the spray head to better dry the photovoltaic junction box filled with glue.

[0018] In one or more embodiments of the present application, a heater is installed on the side wall of the mounting box, a heating wire is electrically connected to the heater, and the heating wire is arranged in the cavity. When the heater operates, the heating wire can generate heat, thereby heating the gas flowing in the cavity to increase the temperature of the exhaust gas. The hot gas can dry the photovoltaic junction box filled with glue faster.

[0019] In one or more embodiments of the present application, the cavity is fixedly connected with a fixing rod, the heating wire is arranged outside the fixing rod, and the fixing rod is used for fixing the heating wire.

[0020] In one or more embodiments of the present application, the fixing rod is made of heat-conducting metal material, the fixing rod is arranged on the lower side of the air outlet pipe, and the fixing rod also absorbs the heat generated by the heating wire, so as to heat the gas flowing in the cavity.

[0021] In one or more embodiments of the present application, the cavity top wall is provided with heat insulation cotton, so that the heat in the cavity cannot easily affect the air pump, and the use safety of the air pump is ensured.

[0022] Compared with the prior art, the new energy photovoltaic full-automatic assembly glue filling and detection integrated machine can accelerate the glue filling solidification speed of the photovoltaic junction box, can prevent the glue filling of the photovoltaic junction box from being prone to dripping, can ensure the glue filling quality of the photovoltaic junction box, and can also prevent the subsequent processing of the photovoltaic junction box from being affected. BRIEF DESCRIPTION OF DRAWINGS

[0023] In order to more clearly illustrate the technical scheme in the embodiments of the present application or the prior art, the drawings needed to be used in the embodiment or the prior art description will be briefly introduced. Obviously, the drawings in the following description are only some embodiments of the present application, and other drawings can be obtained by those skilled in the art without creative labor.

[0024] Figure 1 Part structure schematic diagram of the new energy photovoltaic full-automatic assembly glue filling and detection integrated machine in an embodiment of the present application;

[0025] Figure 2 For Figure 1 Structure schematic diagram of A in the embodiment of the present application;

[0026] Figure 3 Part structure sectional view of the new energy photovoltaic full-automatic assembly glue filling and detection integrated machine in an embodiment of the present application;

[0027] Figure 4 For Figure 3 Structure schematic diagram of B in the embodiment of the present application.

[0028] Main drawing mark explanation:

[0029] 1-Frame, 101-X-axis module, 102-Y-axis module, 103-Z-axis module, 2-Drying mechanism, 201-Mounting box, 202-Air pump, 203-Air inlet mesh, 204-Cavity, 205-Connecting pipe, 206-Straight pipe, 207-Nozzle, 208-Bracket, 209-Heater, 210-Heating wire, 211-Fixing rod, 212-Motor. Detailed Implementation

[0030] To enable those skilled in the art to better understand the technical solutions of this utility model, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this utility model, and not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort should fall within the protection scope of this utility model.

[0031] like Figures 1 to 4 As shown, in one embodiment of this utility model, a fully automated assembly, dispensing, and testing machine for new energy photovoltaics includes a dispensing component, which includes a frame 1 and a drying mechanism 2.

[0032] The frame 1 is equipped with a pair of X-axis modules 101, and a Y-axis module 102 is slidably connected between the two X-axis modules 101. A Z-axis module 103 is connected to the Y-axis module 102, and a dispensing head is mounted on the Z-axis module 103. The X-axis modules 101, 102, and 103 are all existing technologies and will not be described in detail here. The X-axis module 101 is used to move the dispensing head in the X-axis direction, the Y-axis module 102 is used to move the dispensing head in the Y-axis direction, and the Z-axis module 103 is used to move the dispensing head in the Z-axis direction, so as to better dispense adhesive into the photovoltaic junction box.

[0033] Preferably, the fully automated assembly, dispensing, and testing integrated machine for new energy photovoltaics also includes an assembly component and a testing component. For details on the specific structure of the assembly component and the testing component, as well as the placement and layout of the dispensing component, assembly component, and testing component, please refer to Chinese Invention Patent No. CN115664337A.

[0034] like Figures 1 to 4 As shown, the air drying mechanism 2 is installed on the Z-axis module 103 and corresponds to the dispensing head. The air drying mechanism 2 is used to dry the dispensing adhesive of the photovoltaic junction box to speed up the drying speed of the dispensing adhesive, so that the dispensing adhesive of the photovoltaic junction box is less likely to drip, thus ensuring the dispensing quality of the photovoltaic junction box and also less likely to affect the subsequent processing of the photovoltaic junction box.

[0035] The air drying mechanism 2 includes a mounting box 201, in which an air pump 202 is installed. The air pump 202 is connected to an air inlet pipe and an air outlet pipe. An air inlet net 203 is provided on the top wall of the mounting box 201. When the air pump 202 is running, it draws in external gas through the air inlet pipe and the air inlet net 203, and delivers the gas to the cavity 204 through the air outlet pipe.

[0036] In addition, the mounting box 201 has a cavity 204, and one end of the gas outlet pipe is located in the cavity 204. The cavity 204 is used to temporarily store gas, and also to install the heating wire 210 and the fixing rod 211.

[0037] Specifically, the top wall of cavity 204 is equipped with heat insulation cotton. When heater 209 is running, the heat generated by heating wire 210 is less likely to affect air pump 202, thus ensuring the safety of air pump 202.

[0038] like Figures 1 to 4 As shown, a connecting pipe 205 is connected to the mounting box 201, and the gas in the cavity 204 is discharged through the connecting pipe 205. The connecting pipe 205 is a rubber hose, which will not affect the rotation of the straight pipe 206, thus facilitating the adjustment of the jet angle of the nozzle 207, thereby allowing for better drying of the photovoltaic junction box filling adhesive.

[0039] The connecting pipe 205 has an insulation layer on the outside, which makes it difficult for heat to be lost when hot gas flows in the connecting pipe 205.

[0040] In addition, one end of the connecting pipe 205 is connected to a straight pipe 206, and several evenly distributed nozzles 207 are connected to the straight pipe 206. The gas in the connecting pipe 205 enters the straight pipe 206 and is then sprayed onto the photovoltaic junction box through the nozzles 207 to accelerate the solidification speed of the filling adhesive. This makes it less likely for the filling adhesive to drip into the photovoltaic junction box, ensuring the filling quality of the photovoltaic junction box and minimizing the impact on subsequent processing of the photovoltaic junction box.

[0041] Specifically, cavity 204 is connected to the inside of straight pipe 206 through connecting pipe 205, and gas in cavity 204 enters straight pipe 206 through connecting pipe 205.

[0042] Preferably, the length of the straight tube 206 is greater than the diameter of the dispensing head to ensure the drying effect of the adhesive used for dispensing into the photovoltaic junction box.

[0043] like Figures 1 to 4 As shown, a bracket 208 is installed on the Z-axis module 103. The bracket 208 is connected to the Z-axis module 103 by several bolts. The bracket 208 is used to install the straight tube 206 and the motor 212.

[0044] The straight pipe 206 is rotationally connected to the support 208, and the motor 212 is installed on the support 208, and the output end of the motor 212 is connected with the straight pipe 206. When the motor 212 operates, the motor 212 can drive the straight pipe 206 to rotate, and then the angle of the spray head 207 can be adjusted, so as to better dry the photovoltaic junction box filled with glue.

[0045] In addition, the heater 209 is installed on the side wall of the installation box 201, and the heating wire 210 is electrically connected to the heater 209, and the heating wire 210 is arranged in the cavity 204. When the heater 209 operates, the heating wire 210 can generate heat, and then the gas flowing in the cavity 204 is heated to increase the temperature of the exhaust gas, and the photovoltaic junction box filled with glue can be dried faster by using the gas with heat.

[0046] Preferably, when the heater 209 operates, the temperature range of the heating wire 210 is 20-35℃, which is not easy to make the air temperature too high, and then it is not easy to affect the filled glue.

[0047] Specifically, the fixed rod 211 is fixedly connected in the cavity 204, and the heating wire 210 is arranged outside the fixed rod 211, and the fixed rod 211 is used for fixing the heating wire 210.

[0048] Preferably, the fixed rod 211 is made of heat-conducting metal material, and the fixed rod 211 is arranged on the lower side of the air outlet pipe, and the fixed rod 211 also absorbs the heat generated by the heating wire 210, so as to heat the gas flowing in the cavity 204.

[0049] Specifically, when in use, the X-axis module 101, the Y-axis module 102 and the Z-axis module 103 are arranged, the movement of the glue filling head in the X-axis, Y-axis and Z-axis directions can be controlled respectively, so that the glue filling head can perform the glue filling process on the photovoltaic junction box.

[0050] When the glue filling of the photovoltaic junction box is completed, the air pump 202 is operated, the air pump 202 sucks the external air through the air inlet pipe and the air inlet net 203, and delivers the air to the cavity 204 through the air outlet pipe. The gas in the cavity 204 enters the straight pipe 206 through the connecting pipe 205, and is sprayed to the photovoltaic junction box through the plurality of spray heads 207. The air flow speed of the photovoltaic junction box filled with glue can be accelerated by using the spray head 207 to spray the gas, so as to achieve the purpose of accelerating the solidification speed of the filled glue, so that the photovoltaic junction box filled with glue is not easy to have the glue dripping phenomenon, and the glue filling quality of the photovoltaic junction box is ensured, and the subsequent processing of the photovoltaic junction box is not easy to be affected.

[0051] At the same time, in order to better dry the filled glue of the photovoltaic junction box, the motor 212 can be operated to drive the straight pipe 206 to rotate, so as to adjust the jet angle of the nozzle 207, so that the gas jetted by the nozzle 207 can directly blow to the glue filling position of the photovoltaic junction box.

[0052] In addition, the heater 209 can also be operated, the heater 209 can generate heat in the cavity 204 by the heating wire 210, so as to heat the gas in the cavity 204, so as to increase the temperature of the gas jetted by the nozzle 207, and the gas with heat can further accelerate the solidification speed of the filled glue.

[0053] It is obvious for those skilled in the art that the present application is not limited to the details of the above exemplary embodiments, and the present application can be implemented in other specific forms without departing from the spirit or essential characteristics of the present application. Therefore, no matter from which point of view, the embodiments should be regarded as exemplary and non-limiting, the scope of the present application is defined by the appended claims rather than the above description, and all changes falling within the meaning and scope of the equivalent elements of the claims should be included in the present application. Any reference signs in the claims should not be regarded as limiting the claims.

[0054] In addition, it should be understood that although the present application is described in the specification in terms of embodiments, not every embodiment contains only one independent technical solution, and the description of the specification is only for the sake of clarity, and those skilled in the art should regard the specification as a whole, and the technical solutions in each embodiment can also be combined appropriately to form other embodiments which can be understood by those skilled in the art.

Claims

1. A new energy photovoltaic full-automatic assembly, glue filling and detection integrated machine, comprising a glue filling assembly, characterized in that, The glue filling assembly comprises: A rack, a pair of X-axis modules are installed on the rack, a Y-axis module is slidably connected between the pair of X-axis modules, a Z-axis module is connected to the Y-axis module, and a glue filling head is installed on the Z-axis module; A drying mechanism is installed on the Z-axis module and corresponds to the glue filling head, the drying mechanism comprises a mounting box, an air suction pump is installed in the mounting box, an air inlet pipe and an air outlet pipe are connected to the air suction pump, an air inlet net is arranged on the top wall of the mounting box, a cavity is arranged in the mounting box, one end of the air outlet pipe is arranged in the cavity, a connecting pipe is connected to the mounting box, one end of the connecting pipe is connected to a straight pipe, and a plurality of evenly distributed spray heads are connected to the straight pipe. 2.The new energy photovoltaic full-automatic assembly, glue filling and detection integrated machine of claim 1, characterized in that, The cavity is connected to the inside of the straight pipe through the connecting pipe. 3.The new energy photovoltaic full-automatic assembly, glue filling and detection integrated machine of claim 1, characterized in that, The connecting pipe is a rubber hose, and a heat preservation layer is arranged on the outside of the connecting pipe. 4.The new energy photovoltaic full-automatic assembly, glue filling and detection integrated machine of claim 1, characterized in that, The length of the straight pipe is greater than the diameter of the glue filling head. 5.The new energy photovoltaic full-automatic assembly, glue filling and detection integrated machine of claim 1, characterized in that, A support is installed on the Z-axis module, and the support is connected to the Z-axis module through a plurality of bolts. 6.The new energy photovoltaic full-automatic assembly, glue filling and detection integrated machine of claim 5, characterized in that, The straight pipe is rotatably connected to the support, a motor is installed on the support, and the output end of the motor is connected to the straight pipe. 7.The new energy photovoltaic full-automatic assembly, glue filling and detection integrated machine of claim 1, characterized in that, A heater is installed on the side wall of the mounting box, a heating wire is electrically connected to the heater, and the heating wire is arranged in the cavity. 8.The new energy photovoltaic full-automatic assembly, glue filling and detection integrated machine of claim 7, characterized in that, A fixing rod is fixedly connected in the cavity, and the heating wire is arranged on the outside of the fixing rod. 9.The new energy photovoltaic full-automatic assembly, glue filling and detection integrated machine of claim 8, characterized in that, The fixing rod is made of heat-conducting metal material, and the fixing rod is arranged on the lower side of the air outlet pipe. 10.The new energy photovoltaic full-automatic assembly, glue filling and detection integrated machine of claim 9, characterized in that, Heat insulation cotton is installed on the top wall of the cavity.

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