Efficient low-grade lead-zinc ore flotation recovery device

By setting up filter screens of different sizes in the flotation recovery device, the problem of tailings particle size control was solved, achieving efficient and precise recovery of lead and zinc minerals, and improving the stability and resource utilization of the flotation process.

CN223571333UActive Publication Date: 2025-11-21XINJIANG ZIJIN ZINC CO LTD
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Patent Information

Application Number
CN202422931946.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-29
Publication Date
2025-11-21
Estimated Expiration
2034-11-29

AI Technical Summary

Technical Problem

Existing high-efficiency low-grade lead-zinc ore flotation equipment cannot control the tailings particle size during slag discharge, resulting in unstable pulp properties and affecting the stability and efficiency of the flotation process.

Method used

Different sizes of filter screens are set in the flotation recovery device to screen mineral particles of different sizes in the tailings, ensuring that fine particles are returned to the flotation process and coarse particles are discharged, thereby improving the purity of the tailings and adjusting the flotation process parameters.

Benefits of technology

By precisely controlling the separation and liberation state of mineral particles, the accuracy and efficiency of the flotation recovery process can be improved, the waste of useful minerals can be reduced, and the subsequent processing can be simplified.

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Abstract

The utility model relates to the technical field of lead zinc ore flotation recovery devices, and discloses an efficient low-grade lead zinc ore flotation recovery device. According to the device, a slag discharging pipeline is arranged at one end of a pump machine, a first separation pipeline is fixedly connected to the lower end of the slag discharging pipeline, a first filter screen is arranged on the inner side of the slag discharging pipeline, a second separation pipeline is fixedly connected to the lower end of the slag discharging pipeline, and a second filter screen is arranged on the inner side of the slag discharging pipeline; and the lower end of the slag discharging pipeline is fixedly connected with a third separation pipeline, and a third filter screen is arranged on the inner side of the slag discharging pipeline. In the slag recovery process, large slag is firstly blocked by the filter screen A and then discharged through the separation pipeline A; the fine slag is blocked by a filter screen B and is discharged through a separation pipeline B; the fine slag is blocked by a filter screen C and is discharged by a separation pipeline C; and the finest slag passes through the filter screen C and is discharged by a pipeline opening of the slag discharging pipeline.
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Description

TECHNICAL FIELD

[0001] The application belongs to the technical field of lead-zinc ore flotation recovery devices, specifically to a high-efficiency low-grade lead-zinc ore flotation recovery device. BACKGROUND

[0002] The high-efficiency low-grade lead-zinc ore flotation recovery device is a device for improving the utilization rate of low-grade lead-zinc ore resources. It can effectively enrich and separate lead-zinc minerals by precisely controlling the flotation process, such as controlling the addition of reagents and stirring intensity, to achieve efficient recovery, with the advantages of energy saving, high recovery rate, etc., which is of great significance to mineral development.

[0003] For example, the publication number: CN217511665U discloses a high-efficiency reagent mixing device for low-grade lead-zinc ore separation, which includes a shell, a bottom of the shell surface is sleeved with a base welded, a lifting assembly is installed on the top of the base, a cover plate is placed on the top of the shell, a driving assembly is installed on the surface of the lifting assembly, a stirring assembly one and a stirring assembly two are installed on the surface of the cover plate, the lifting assembly includes an electric telescopic rod, the bottom of the electric telescopic rod is fixedly connected with the top of the base, the utility model solves the problem that the existing reagent mixing device for low-grade lead-zinc ore separation usually has multiple stirring paddles in a mixing tank, and the mixing effect of such a one-way mixing machine is not ideal, and the tank body and the sealing cover are connected through bolts and nuts, which is not convenient for cleaning when it needs to be cleaned.

[0004] However, the device in this application directly discharges tailings from the discharge port when discharging slag, which cannot control the particle size of the discharged material, and may cause the particle composition of the slurry in the flotation device to change constantly, such as excessive loss of fine particles or excessive retention of large particles, resulting in unstable properties of the slurry such as concentration and viscosity. These properties have important influence on the effect of flotation reagents, the combination of bubbles and mineral particles, etc., which makes the flotation process difficult to be stable and efficient, and reduces the quality of the flotation product.

[0005] APPLICATION CONTENT

[0006] The purpose of the present application is to solve the problem of directly discharging tailings from the discharge port when discharging slag, which cannot control the particle size of the discharged material, and to provide a high-efficiency low-grade lead-zinc ore flotation recovery device.

[0007] The technical scheme adopted by the application is as follows: a high-efficiency low-grade lead-zinc ore flotation recovery device, comprising a pump machine, one end of the pump machine is provided with a residue discharge pipeline, the lower end of the residue discharge pipeline is fixedly connected with a separation pipeline A, the inner side of the residue discharge pipeline is provided with a filter screen A, the lower end of the residue discharge pipeline is fixedly connected with a separation pipeline B, the inner side of the residue discharge pipeline is provided with a filter screen B, the lower end of the residue discharge pipeline is fixedly connected with a separation pipeline C, and the inner side of the residue discharge pipeline is provided with a filter screen C.

[0008] By adopting the above technical scheme, different size filter screens are arranged at the residue discharge port of the high-efficiency low-grade lead-zinc ore flotation recovery device. In the process of recovering the ore residue, the larger ore residue is first blocked by the filter screen A and then discharged through the separation pipeline A; the finer ore residue is blocked by the filter screen B and then discharged through the separation pipeline B; the finer ore residue is blocked by the filter screen C and then discharged through the separation pipeline C; and the finest ore residue is discharged through the pipeline port of the residue discharge pipeline. Different size filter screens can screen different size mineral particles in the tailings. For example, the finer filter screen can intercept the fine useful mineral particles that have not been completely separated by flotation, so that they are returned to the flotation process to continue to participate in flotation, and the real waste residue passes through, which helps to improve the purity of the waste residue in the tailings, avoids the waste of useful minerals, and maximizes the recovery of lead, zinc and other mineral resources. After the tailings are filtered by multiple layers of filter screens of different sizes, the impurities such as large particles and fine particles contained in the tailings are well controlled, and subsequent processing of the tailings such as tailings storage, reprocessing and utilization is relatively simple. For example, storage is less likely to cause compaction and seepage due to uneven particles. The operator can more accurately understand the dissociation and separation state of the mineral particles in the flotation process according to the substances intercepted by the filter screens of different sizes, and then adjust the flotation process parameters such as reagent addition amount and stirring intensity, so that the entire flotation recovery process operates more accurately and efficiently.

[0009] In a preferred embodiment, one end of the pump machine is provided with a reaction kettle.

[0010] By adopting the above technical scheme, the reaction kettle provides a relatively closed and specific space environment for the lead-zinc ore flotation process, can accommodate the ore slurry and allow it to fully perform various flotation-related processes such as chemical reactions and physical mixing inside, ensuring that the flotation operation is orderly and stable, and is the key core place of the entire flotation recovery, bearing the important mission of realizing mineral separation and enrichment.

[0011] In a preferred embodiment, the upper end of the reaction kettle is provided with a reaction kettle cover plate, and the outer surface of the reaction kettle is provided with a plurality of reaction kettle cover plate clamping arms.

[0012] By adopting the technical scheme, the cover plate of the reaction kettle covers the top of the reaction kettle, plays a role in sealing the reaction kettle, avoids impurities from the outside mixing into the ore pulp being floated, and also prevents the ore pulp from splashing out during stirring and flotation, maintains the stable environment in the reaction kettle, and is beneficial to the normal operation of the flotation work. The cover plate clamping arm is mainly used for firmly fixing the cover plate of the reaction kettle, ensuring that the cover plate is tightly attached to the reaction kettle, ensuring the sealing effect, so that the cover plate can be stably fixed in place and maintain a good working state regardless of the vibration or shaking caused by stirring, foaming and other operations during the operation of the device.

[0013] In a preferred embodiment, the upper surface of the reaction kettle cover plate is fixedly connected with a feed inlet.

[0014] By adopting the technical scheme, the feed inlet is a channel for conveying the pretreated low-grade lead-zinc ore pulp into the reaction kettle, and is a key hub connecting the external ore source and the flotation core area, which can ensure that the ore pulp enters the reaction kettle continuously according to the demand, thereby starting the subsequent flotation process. The position and size of the feed inlet have a significant impact on the smoothness of the feed.

[0015] In a preferred embodiment, the lower end of the reaction kettle is fixedly connected with a bottom plate.

[0016] By adopting the technical scheme, the bottom plate serves as the bottom support structure of the entire device, bearing the weight of the reaction kettle, the stirring motor and many other components, and must have sufficient strength and stability to ensure that the device can be placed stably on the ground or operation platform, and lay a solid foundation for the safe and reliable operation of the entire flotation recovery device.

[0017] In a preferred embodiment, the upper surface of the bottom plate is fixedly connected with a control panel.

[0018] By adopting the technical scheme, the control panel is an important interface for the operator to interact with the flotation recovery device, through which the speed of the stirring motor, the amount of flotation reagent added and many other key parameters can be accurately controlled, the automatic control of the entire flotation process is realized, and the flotation operation can be efficiently and accurately performed according to the actual situation.

[0019] In a preferred embodiment, the upper surface of the bottom plate is fixedly connected with a stirring motor fixing frame, and the lower surface of the stirring motor fixing frame is provided with a stirring motor.

[0020] The stirring motor fixing frame is used to stably mount the stirring motor, so that the stirring motor can keep a fixed position and posture during operation, and displacement and shaking caused by vibration of the motor itself or reaction of stirring can be avoided, thereby providing reliable support conditions for stable operation of the stirring motor. The stirring motor provides a power source for rotation of the stirring blade, drives the stirring blade to rotate by outputting appropriate torque, and promotes the ore slurry and the flotation reagent in the reaction kettle to be fully mixed and stirred uniformly, so that the mineral particles can better contact the reagent and react, and the stirring motor is an important power component for ensuring the flotation effect.

[0021] In a preferred embodiment, the lower end of the stirring motor is rotationally connected with the stirring blade through the rotating track.

[0022] The stirring blade continuously rotates in the reaction kettle under the drive of the stirring motor, fully stirs the ore slurry through the unique shape and rotation action, breaks the original particle agglomeration state in the ore slurry, and makes the mineral particles, the flotation reagent, and the generated bubbles uniformly distributed, thereby effectively improving the efficiency and quality of flotation, and the stirring blade is an indispensable key stirring component in the flotation process.

[0023] In summary, due to the adoption of the above technical solutions, the application has the following beneficial effects:

[0024] In the application, different sizes of filter screen structures are arranged at the slag discharge port of the high-efficiency low-grade lead-zinc ore flotation recovery device. During the recovery of the ore slag, the larger ore slag is first blocked by filter screen A and then discharged through separation pipeline A; the finer ore slag is blocked by filter screen B and then discharged through separation pipeline B; the finer ore slag is blocked by filter screen C and then discharged through separation pipeline C; and the finest ore slag is discharged through the pipeline port of the slag discharge pipeline. The different sizes of filter screens can screen the mineral particles of different sizes in the tailings. For example, the finer filter screen can intercept the fine useful mineral particles that have not been completely separated by flotation, so that the useful mineral particles are returned to the flotation process for continuous flotation, and the real waste slag is discharged, which helps to improve the purity of the waste slag in the tailings, avoids waste of useful mineral resources, and maximizes recovery of lead, zinc and other mineral resources. After the tailings are filtered through multiple layers of filter screens of different sizes, the impurities such as large particles and fine particles contained in the tailings are well controlled, and subsequent processing of the tailings such as tailings storage, reprocessing and utilization is relatively simple. For example, storage is less likely to cause compaction and seepage due to uneven particles. The operator can more accurately understand the dissociation and separation state of the mineral particles in the flotation process according to the substances intercepted by the filter screens of different sizes, and then adjust the flotation process parameters such as reagent addition amount and stirring intensity, so that the entire flotation recovery process operates more accurately and efficiently. BRIEF DESCRIPTION OF DRAWINGS

[0025] Figure 1 For the overall structure of the present application schematic diagram;

[0026] Figure 2 For the reaction kettle structure of the present application schematic diagram;

[0027] Figure 3 For the slag pipeline internal schematic diagram of the present application;

[0028] Figure 4 For the stirring structure schematic diagram of the present application.

[0029] Marked in the figure: 1, pump machine; 2, slag pipeline; 3, separation pipeline A; 4, filter screen A; 5, separation pipeline B; 6, filter screen B; 7, separation pipeline C; 8, filter screen C; 9, reaction kettle; 10, reaction kettle cover plate; 11, reaction kettle cover plate clamping arm; 12, feed inlet; 13, bottom plate; 14, control panel; 15, stirring motor fixing frame; 16, stirring motor; 17, stirring blade. DETAILED DESCRIPTION

[0030] In order to make the purpose, technical scheme and advantages of the embodiments of the present application more clear, the technical scheme of the embodiments of the present application will be described clearly and completely below in combination with the embodiments of the present application. Obviously, the described embodiments are part of the embodiments of the present application, rather than all the embodiments of the present application. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without making creative labor fall within the scope of protection of the present application.

[0031] Reference Figures 1-4 ,

[0032] Embodiment:

[0033] Reference Figures 1-3, one end of the pump machine 1 is provided with a residue discharge pipeline 2, the lower end of the residue discharge pipeline 2 is fixedly connected with a separation pipeline A 3, the inner side of the residue discharge pipeline 2 is provided with a filter screen A 4, the lower end of the residue discharge pipeline 2 is fixedly connected with a separation pipeline B 5, the inner side of the residue discharge pipeline 2 is provided with a filter screen B 6, the lower end of the residue discharge pipeline 2 is fixedly connected with a separation pipeline C 7, and the inner side of the residue discharge pipeline 2 is provided with a filter screen C 8. Different size filter screen structures are arranged at the residue discharge port in the high-efficiency low-grade lead-zinc ore flotation recovery device. In the process of recovering slag, larger slag is first blocked by filter screen A 4, and then discharged through separation pipeline A 3; finer slag is blocked by filter screen B 6, and then discharged through separation pipeline B 5; finer slag is blocked by filter screen C 8, and then discharged through separation pipeline C 7; and the finest slag is discharged through the pipeline port of the residue discharge pipeline 2. Different size filter screens can screen different size mineral particles in tailings. For example, finer filter screens can intercept small useful mineral particles that have not been completely separated by flotation, so that they can be returned to the flotation process to continue to participate in flotation, and the real waste slag can pass through, which helps to improve the purity of the waste slag in the tailings, avoids waste of useful minerals, and maximizes recovery of lead, zinc and other mineral resources. After the tailings are filtered by multiple layers of filter screens of different sizes, the impurities such as large particles and fine particles contained in the tailings are well controlled, and subsequent processing of the tailings such as tailings storage, reprocessing and utilization is relatively simple, for example, storage is less likely to cause compaction and seepage due to uneven particles. The operator can more accurately understand the dissociation and separation state of mineral particles in the flotation process according to the substances intercepted by the filter screens of different sizes, and then adjust the flotation process parameters such as reagent addition amount and stirring intensity, so that the entire flotation recovery process runs more accurately and efficiently.

[0034] Referring to Figure 2 , one end of the pump machine 1 is provided with a reaction kettle 9. The reaction kettle 9 provides a relatively closed and specific space environment for the lead-zinc ore flotation process, can accommodate ore slurry and allow it to fully perform various flotation-related processes such as chemical reactions and physical mixing inside, ensuring that the flotation operation is orderly and stable, and is the key core place of the entire flotation recovery, bearing the important mission of realizing mineral separation and enrichment.

[0035] Referring to Figure 2The upper end of the reaction kettle 9 is provided with a reaction kettle cover plate 10, and the outer surface of the reaction kettle 9 is provided with a plurality of reaction kettle cover plate clamping arms 11. The reaction kettle cover plate 10 covers the top of the reaction kettle and plays a sealing role for the reaction kettle, avoiding the mixing of foreign impurities into the ore pulp being floated, while also preventing the ore pulp from splashing out during stirring and flotation, maintaining a stable environment in the reaction kettle, and facilitating the normal operation of the flotation work. The reaction kettle cover plate clamping arm 11 is mainly used to firmly fix the reaction kettle cover plate, ensure that the cover plate is tightly attached to the reaction kettle, ensure the sealing effect, so that during the operation of the device, no matter what vibration or shaking operation such as stirring and foaming produces, the cover plate can be firmly fixed in place, maintaining a good working condition.

[0036] Referring to Figure 2 The upper surface of the reaction kettle cover plate 10 is fixedly connected with a feed inlet 12. The feed inlet 12 is a channel for transporting the pretreated low-grade lead-zinc ore pulp into the reaction kettle, and is a key hub connecting the external ore source and the flotation core area, which can ensure that the ore pulp enters the reaction kettle continuously according to the demand, thereby starting the subsequent flotation process. The design of its position and size has a significant impact on the smoothness of feeding.

[0037] Referring to Figures 1-2 The lower end of the reaction kettle 9 is fixedly connected with a bottom plate 13. The bottom plate 13 serves as the bottom support structure of the entire device, bearing the weight of the reaction kettle, stirring motor and many other components, and must have sufficient strength and stability to ensure that the device can be placed stably on the ground or operation platform, and lay a solid foundation for the safe and reliable operation of the entire flotation recovery device.

[0038] Referring to Figure 1 The upper surface of the bottom plate 13 is fixedly connected with a control panel 14. The control panel 14 is an important interface for the operator to interact with the flotation recovery device, through which the speed of the stirring motor, the amount of flotation reagent added and many other key parameters can be accurately controlled, realizing automatic control of the entire flotation process and ensuring that the flotation operation can be carried out efficiently and accurately according to the actual situation.

[0039] Referring to Figure 1 , Figure 4The upper surface of the bottom plate 13 is fixedly connected with a stirring motor fixing frame 15, and the lower surface of the stirring motor fixing frame 15 is provided with a stirring motor 16. The stirring motor fixing frame 15 is used to stably install the stirring motor, so that the stirring motor maintains a fixed position and posture during operation, avoids displacement and shaking caused by vibration of the motor itself or reaction force generated by stirring, and provides reliable support conditions for stable operation of the stirring motor. The stirring motor 16 provides a power source for rotation of the stirring blade, drives the stirring blade to rotate through output of appropriate torque, promotes the ore slurry and the flotation reagent in the reaction kettle to be fully mixed and uniformly stirred, enables the mineral particles to better contact the reagent and react, and is an important power component for ensuring the flotation effect.

[0040] With reference to Figure 4 The lower end of the stirring motor 16 is rotatably connected with a stirring blade 17 through a rotating track. The stirring blade 17 continuously rotates in the reaction kettle under the driving of the stirring motor, fully stirs the ore slurry through the unique shape and rotating action, breaks the original particle agglomeration state in the ore slurry, enables the mineral particles, the flotation reagent and the generated bubbles to be uniformly distributed, effectively improves the efficiency and quality of the flotation, and is an indispensable key stirring component in the flotation process.

[0041] The implementation principle of the high-efficiency low-grade lead-zinc ore flotation recovery device embodiment of the application is as follows:

[0042] In the process of recovering the ore slurry, the larger ore slurry is first blocked by the filter screen A 4, and then discharged through the separation pipeline A 3; the finer ore slurry is blocked by the filter screen B 6, and then discharged through the separation pipeline B 5; the finer ore slurry is blocked by the filter screen C 8, and then discharged through the separation pipeline C 7; and the finest ore slurry is discharged through the pipeline opening of the ore slurry discharge pipeline 2. The operator can more accurately understand the dissociation and separation state of the mineral particles in the flotation process according to the substances intercepted by the filter screens of different sizes, and then adjust the flotation process parameters, such as the reagent addition amount and the stirring intensity, in a targeted manner, so that the entire flotation recovery process is more accurately and efficiently operated.

[0043] The above embodiments are only used to illustrate the technical solutions of the application, rather than limit them; although the application has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that they can still modify the technical solutions recorded in the foregoing embodiments, or make equivalent replacement for part of the technical features; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the spirit and scope of the technical solutions of the embodiments of the application.

Claims

1. A high-efficiency low-grade lead-zinc ore flotation recovery device, comprising a pump machine (1), characterized in that: One end of the pump machine (1) is provided with a slag discharge pipeline (2), the lower end of the slag discharge pipeline (2) is fixedly connected with a separation pipeline A (3), the inner side of the slag discharge pipeline (2) is provided with a filter screen A (4), the lower end of the slag discharge pipeline (2) is fixedly connected with a separation pipeline B (5), the inner side of the slag discharge pipeline (2) is provided with a filter screen B (6), the lower end of the slag discharge pipeline (2) is fixedly connected with a separation pipeline C (7), and the inner side of the slag discharge pipeline (2) is provided with a filter screen C (8).

2. The high-efficiency low-grade lead-zinc ore flotation recovery device according to claim 1, characterized in that: One end of the pump machine (1) is provided with a reaction kettle (9).

3. A high-efficiency low-grade lead-zinc ore flotation recovery device according to claim 2, characterized in that: The upper end of the reaction kettle (9) is provided with a reaction kettle cover plate (10), and the outer side surface of the reaction kettle (9) is provided with a plurality of reaction kettle cover plate clamping arms (11).

4. The high-efficiency low-grade lead-zinc ore flotation recovery device according to claim 3, characterized in that: The upper surface of the reaction kettle cover plate (10) is fixedly connected with a feed inlet (12).

5. The high-efficiency low-grade lead-zinc ore flotation recovery device according to claim 2, characterized in that: The lower end of the reaction kettle (9) is fixedly connected with a bottom plate (13).

6. A high-efficiency low-grade lead-zinc ore flotation recovery device according to claim 5, characterized in that: The upper surface of the bottom plate (13) is fixedly connected with a control panel (14).

7. The high-efficiency low-grade lead-zinc ore flotation recovery device according to claim 5, characterized in that: The upper surface of the bottom plate (13) is fixedly connected with a stirring motor fixing frame (15), and the lower surface of the stirring motor fixing frame (15) is provided with a stirring motor (16).

8. The high-efficiency low-grade lead-zinc ore flotation recovery device according to claim 7, characterized in that: The lower end of the stirring motor (16) is rotatably connected with a stirring blade (17) through a rotating track.

Citation Information

Patent Citations

  • Efficient reagent mixing device for grading low-grade lead-zinc mine

    CN217511665U