Rice processing color sorter
By using a servo motor to drive gears and a gear ring, the position of the collection box is automatically switched, and the full box is unloaded using an electric telescopic rod. This solves the problem of the continuity and efficiency of manual replacement of collection boxes in rice processing color sorters, and realizes automated and efficient rice processing.
Patent Information
- Application Number
- CN202423081826.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-13
- Publication Date
- 2025-11-21
- Estimated Expiration
- 2034-12-13
AI Technical Summary
The existing rice processing color sorter requires manual replacement of the collection box after it is full, which affects the continuity and efficiency of processing, and the inability to remind workers to replace it in time leads to rice overflow.
The system uses a servo motor to drive gears and a gear ring to rotate the support plate, automatically switching the position of the collection box and automatically unloading the full box via an electric telescopic rod. Combined with a PLC controller, it achieves automated operation and avoids manual replacement.
This has improved the continuity and efficiency of rice processing, reduced the workload of workers, prevented rice spillage, and increased overall processing efficiency.
Smart Images

Figure CN223571392U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model belongs to rice processing technical field, concretely relates to a rice processing color sorter. BACKGROUND
[0002] The rice processing color sorter is an indispensable high-tech equipment in the modern rice processing industry. It automatically sorts out the different color particles, impurities, and imperfect particles in the granular material according to the differences in the optical properties of the material and using photoelectric detection technology. It can automatically and quickly separate the different color particles, impurities, and imperfect particles such as diseased spot particles, worm-eaten particles, yellow rice, and foreign matter such as stones and glass fragments from a large amount of rice. This process not only significantly improves the quality and food safety level of rice, but also greatly reduces the labor intensity and cost of manual selection.
[0003] For example, Chinese patent publication CN221772928U discloses a rice processing color sorter that includes a base. By reversing the rotation of the output end of the drive motor, the threaded shaft can drive the moving plate away from the drive motor, and the moving plate can drive the collection frame to move to one side of the base. This can avoid workers from pulling the full collection frame, which not only increases the labor of the workers but also increases the operation steps, making it inconvenient to unload the rice inside the collection frame. The collected rice can press the movable frame downward, causing the bottom end of the movable frame to press the trigger switch and trigger an alarm to emit a sound, thereby reminding the worker to replace the collection frame. This avoids the existing processing color sorter from being unable to timely remind the worker to replace the collection frame when collecting rice, causing the rice inside the collection frame to overflow and fall to the ground, which requires the worker to pick it up, not only increasing the labor of the worker but also affecting the rice processing, resulting in a decrease in the processing efficiency of the rice.
[0004] The above-mentioned application still has deficiencies. After the collection frame is filled with rice, manual replacement of the collection frame is required. The worker needs to take out the collection frame containing rice and put in an empty collection frame, which takes a long time and affects the continuity and efficiency of the overall processing.
[0005] The color sorter in the prior art cannot timely remind the worker to replace the collection frame after the collection of rice inside the collection frame is completed, causing the rice inside the collection frame to overflow and fall to the ground, which requires the worker to pick it up, not only increasing the labor of the worker but also affecting the rice processing, resulting in a decrease in the processing efficiency of the rice.
[0006] Therefore, there is a need for a rice processing color sorter to solve the problems raised in the background. UTILITY MODEL CONTENTS
[0007] The utility model aims to provide a rice processing color sorter to solve the problems raised in the background.
[0008] To achieve the above object, the utility model provides the following technical scheme:
[0009] A rice processing color sorter, including color selection machine body, the bottom of color selection machine body is provided with discharge pipe, the bottom of color selection machine body is provided with bottom plate, the top end side surface center of bottom plate is fixed with pole, the side surface of pole is rotatably connected with support plate, the side surface of support plate is fixed with placement plate, placement plate is provided with a plurality of and a plurality of placement plate is annular distribution, the top end side surface of placement plate is placed with collection box.
[0010] It should be noted that the bottom end side surface of the support plate is fixed with a lower sleeve that is sleeved on the side surface of the column, the outer side wall of the lower sleeve is fixed with a gear ring, the top end side surface of the bottom plate is fixed with a servo motor, and the output end of the servo motor is fixed with a gear that is engaged with the lower sleeve.
[0011] Further, the side surface of the column is fixed with an electric telescopic rod, and the output end of the electric telescopic rod is fixed with a push plate.
[0012] Further, one side of the support plate is provided with a discharge plate, the top end of the discharge plate is located below the top end side surface of the placement plate, and the output end of the electric telescopic rod is arranged towards the discharge plate.
[0013] As a preferred, the top end side surface of the bottom plate is fixed with a PLC controller that is electrically connected with the servo motor and the electric telescopic rod.
[0014] As a preferred, the top surface of the discharge plate is rotatably connected with a plurality of balls, and the plurality of balls are equidistantly distributed.
[0015] As a preferred, the two sides of the discharge plate are fixed with side plates.
[0016] Compared with the prior art, the rice processing color sorter provided by the utility model has at least the following beneficial effects:
[0017] 1. Through the output end of the servo motor to drive the gear to rotate, thereby driving the lower sleeve to rotate through the cooperation of the gear and the gear ring, thereby driving the support plate to rotate around the central axis of the column to adjust a certain angle, so that the collecting box on the other placing plate is transferred to the directly below the discharge pipe, so that the discharge pipe can continue to discharge into the other collecting box to put rice, by continuously placing empty collecting boxes on the empty placing plate, so that the rice can be delivered to multiple collecting boxes, thereby saving the operation of manually transferring the rice-filled collecting boxes, effectively improving the continuity of the overall processing, improving the overall processing efficiency, effectively reducing the labor of workers, and improving the overall processing efficiency of rice.
[0018] 2. When the rice-filled collecting box is transferred to the top end of the discharge plate, the output end of the electric telescopic rod pushes the collecting box on the placing plate into the discharge plate, automatically discharging the rice-filled collecting box. BRIEF DESCRIPTION OF DRAWINGS
[0019] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0020] Figure 2 It is a schematic diagram of the local structure of the electric telescopic rod of the utility model;
[0021] Figure 3 It is a schematic diagram of the local structure of the push plate of the utility model;
[0022] Figure 4 It is a schematic diagram of the overall cross-sectional structure of the utility model.
[0023] In the drawings:
[0024] 1, color sorter main body; 2, discharge pipe; 3, support plate; 4, servo motor; 5, bottom plate; 6, gear; 7, PLC controller; 8, column; 9, placing plate; 10, collecting box; 11, discharge plate; 12, ball; 13, electric telescopic rod; 14, side plate; 15, push plate; 16, gear ring; 17, lower sleeve. DETAILED DESCRIPTION
[0025] The utility model will be further described below in combination with examples.
[0026] Please refer to Figures 1-4The utility model provides a rice processing color sorter, including color sorter main part 1, the bottom of color sorter main part 1 is provided with the discharge pipe 2, the bottom of color sorter main part 1 is provided with the bottom plate 5, the top end side surface center of bottom plate 5 is fixed with the column rod 8, the side surface of column rod 8 is rotatably connected with the support plate 3, the side surface of support plate 3 is fixed with the placement plate 9, and the placement plate 9 is provided with multiple and multiple placement plate 9 is annular distribution, and the top end side surface of placement plate 9 is placed with the collection box 10, and the bottom end side surface of support plate 3 is fixed with the lower sleeve 17 of the sleeve in the side surface of column rod 8, and the outer lateral wall of lower sleeve 17 is fixed with the gear ring 16, and the top end side surface of bottom plate 5 is fixed with servo motor 4, and the output of servo motor 4 is fixed with the gear 6 of the meshing connection of lower sleeve 17, when using, the rice is handled with color selection through color sorter main part 1 and is discharged through discharge pipe 2, and the rice of color selection is put into the collection box 10 located the directly below of discharge pipe 2 through discharge pipe 2, and the rice is filled when passing through fixed time period, and the discharge pipe 2 pauses discharge, and the collection box 10 inside fills the rice, and the output end of servo motor 4 drives the gear 6 to rotate, thereby the gear 6 and the gear ring 16 cooperation drive lower sleeve 17 to rotate, thereby drive support plate 3 around the center axis of column rod 8 and rotate adjustment certain angle, make another placement plate 9 on the collection box 10 transfer to the directly below of discharge pipe 2, make the discharge pipe 2 can continue to another collection box 10 in the discharge of the rice and put into the rice, through the empty collection box 10 of constantly placing on empty placement plate 9, thereby cyclically can the rice be sent to multiple collection box 10, thereby save the operation of the collection box 10 of filling the rice and transfer replacement, effectively improve the continuity of overall processing, improve overall processing efficiency, effectively reduce the labor of worker, improve the overall processing efficiency of rice.
[0027] Further as Figure 2 、 Figure 3 and Figure 4 It is worth noting that the side surface of the column rod 8 is fixed with an electric telescopic rod 13, and the output end of the electric telescopic rod 13 is fixed with a push plate 15. The electric telescopic rod 13 pushes the collection box 10 on one of the placement plates 9 to move out. In specific work, when the collection box 10 filled with rice is moved to the top end of the discharge plate 11, the output end of the electric telescopic rod 13 pushes the collection box 10 on the placement plate 9 to move into the discharge plate 11.
[0028] Further as Figure 1 and Figure 2As shown, it is worth noting that one side of the support plate 3 is provided with a discharge plate 11, the top end of the discharge plate 11 is below the top end side of the placement plate 9, and the output end of the electric telescopic rod 13 is arranged towards the discharge plate 11; In particular, during operation, the discharge plate 11 is arranged to guide and transport the full rice collecting box 10, facilitating the transfer of the full rice collecting box 10.
[0029] Further as shown Figure 2 As shown, it is worth noting that the top end side of the bottom plate 5 is fixed with a PLC controller 7 electrically connected with the servo motor 4 and the electric telescopic rod 13; In particular, during operation, the PLC controller 7 is arranged to control the servo motor 4 and the electric telescopic rod 13 to start and stop at intervals.
[0030] The present scheme has the following working process: the rice is color-selected by the color selector main body 1 and discharged through the discharge pipe 2, the color-selected rice is discharged into the collecting box 10 located directly below the discharge pipe 2 through the discharge pipe 2, the rice is contained in the collecting box 10, after a fixed period of time, the discharge pipe 2 stops discharging, the collecting box 10 is full of rice, the output end of the servo motor 4 drives the gear 6 to rotate, thereby driving the lower sleeve 17 to rotate through the cooperation of the gear 6 and the gear ring 16, thereby driving the support plate 3 to rotate around the central axis of the column 8 to adjust a certain angle, so that the collecting box 10 on the other placement plate 9 is transferred to the direct below of the discharge pipe 2, so that the discharge pipe 2 can continue to discharge rice into the other collecting box 10, by placing empty collecting boxes 10 on the empty placement plate 9, the rice can be transferred to multiple collecting boxes 10 in a cycle, when the full rice collecting box 10 is transferred to the top end of the discharge plate 11, the output end of the electric telescopic rod 13 pushes the collecting box 10 on the placement plate 9 into the discharge plate 11.
[0031] Further as shown Figure 2 As shown, it is worth noting that the top surface of the discharge plate 11 is rollingly connected with a plurality of balls 12, and the plurality of balls 12 are equidistantly distributed; In particular, during operation, the plurality of balls 12 are arranged to effectively reduce the frictional resistance of the collecting box 10 when sliding on the top surface of the discharge plate 11, and improve the smoothness of the collecting box 10.
[0032] Further as shown Figure 2 As shown, it is worth noting that the two sides of the discharge plate 11 are fixed with side plates 14; In particular, during operation, the side plates 14 are arranged to protect the sliding collecting box 10 on the discharge plate 11, preventing the collecting box 10 from sliding out of the side of the discharge plate 11.
[0033] In summary: through the output end of the servo motor 4 drives gear 6 to rotate, thereby through the gear 6 and the gear ring 16 cooperation drives the lower sleeve 17 to rotate, thereby drives the support plate 3 around the center axis of the column to rotate and adjust a certain angle, so that the other placement plate 9 on the collection box 10 is transferred to the directly below the discharge pipe 2, so that the discharge pipe 2 can continue to another collection box 10 in the discharge into the rice, by constantly in empty placement plate 9 on the placement of empty collection box 10, so that the circulation can be sent to multiple collection box 10 in the rice, thereby saving the operation of artificial collection box 10 filled with rice to transfer replacement, effectively improve the overall processing continuity, improve the overall processing efficiency, effectively reduce the labor intensity of workers, improve the overall processing efficiency of rice.
[0034] The servo motor 4, PLC controller 7 and electric telescopic rod 13 can be purchased in the market, the servo motor 4, PLC controller 7 and electric telescopic rod 13 are provided with power supply, which belongs to mature technology in the art, has been fully disclosed, therefore the specification is not repeated.
Claims
1. A rice processing color sorter comprising a color sorter main body (1), characterized in that, The bottom of the color sorter body (1) is provided with a discharge pipe (2), the lower part of the color sorter body (1) is provided with a bottom plate (5), the top end side of the bottom plate (5) is fixedly connected with a column rod (8), the side of the column rod (8) is rotatably connected with a support plate (3), the side of the support plate (3) is fixedly connected with a placing plate (9), the placing plate (9) is provided with a plurality of placing plates (9) and the plurality of placing plates (9) are arranged in a ring shape, and the top end side of the placing plate (9) is placed with a collecting box (10).
2. The rice processing and color sorter according to claim 1, characterized in that, The bottom end side of the support plate (3) is fixedly connected with a lower sleeve (17) sleeved on the side of the column rod (8), the outer side wall of the lower sleeve (17) is fixedly connected with a gear ring (16), the top end side of the bottom plate (5) is fixedly connected with a servo motor (4), and the output end of the servo motor (4) is fixedly connected with a gear ring (16).
3. The rice processing color sorter according to claim 2, characterized in that, The side of the column rod (8) is fixedly connected with an electric telescopic rod (13), the output end of the electric telescopic rod (13) is fixedly connected with a pushing plate (15), and the collecting box (10) on one of the placing plates (9) is pushed out by the electric telescopic rod (13).
4. The rice processing and color sorter according to claim 3, wherein One side of the support plate (3) is provided with a discharging plate (11), the top end of the discharging plate (11) is located below the top end side of the placing plate (9), and the output end of the electric telescopic rod (13) is arranged towards the discharging plate (11).
5. The rice processing and color sorter according to claim 3, wherein The top end side of the bottom plate (5) is fixedly connected with a PLC controller (7) electrically connected with the servo motor (4) and the electric telescopic rod (13).
6. The rice processing and color sorter according to claim 4, wherein The top surface of the discharging plate (11) is rotatably connected with a plurality of rolling balls (12), and the plurality of rolling balls (12) are arranged at equal intervals.
7. The rice processing and color sorter according to claim 6, characterized in that, Both sides of the discharging plate (11) are fixedly connected with side plates (14).
Citation Information
Patent Citations
Rice processing color sorter
CN221772928U