High-performance sorting device for plastic bottle processing
By designing a high-performance plastic bottle sorting device, and adopting a transmission system and limiting mechanism powered by energy storage batteries, precise transportation and sorting of plastic bottles are achieved, solving the problem of low automation in existing technologies and improving sorting efficiency and equipment reliability.
Patent Information
- Application Number
- CN202423097217.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-16
- Publication Date
- 2025-11-21
- Estimated Expiration
- 2034-12-16
AI Technical Summary
Existing plastic bottle sorting equipment is difficult to adapt to diverse production needs. It has a low degree of automation, high labor intensity, is prone to errors, and lacks precise transportation and separation control, resulting in equipment failure and uneven sorting.
A high-performance sorting device including a transport mechanism and a sorting mechanism was designed. The device uses a working motor powered by a storage battery to transport plastic bottles, and achieves precise clamping and sorting of plastic bottles through an adjusting arm and a limiting mechanism, thereby improving the automation level and ease of operation of the equipment.
It improves the automation level of the plastic bottle sorting process, reduces manual intervention, lowers labor intensity, ensures sorting accuracy and equipment stability, and avoids bottle accumulation and equipment failure.
Smart Images

Figure CN223571396U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to plastic bottle sorting technical field especially, relates to a sorting device for high -performance plastic bottle processing. BACKGROUND
[0002] With the wide use of plastic bottles in daily life and industrial production, the recycling and reuse of waste plastic bottles gradually become an important research direction in the field of environmental protection. The sorting of plastic bottles is a key link in the recycling process, which is directly related to the efficiency and quality of subsequent processing. Most of the current plastic bottle sorting devices are combined by mechanical conveying and manual operation.
[0003] The sorting device in the prior art is usually only applicable to plastic bottles of a single specification or size, and it is difficult to meet diversified production needs. The automation degree of the equipment is low, and the workers need to frequently intervene in the sorting process, which is labor-intensive and prone to errors. The existing sorting device lacks precise control over the transportation and separation of plastic bottles, and excessive accumulation of bottle bodies may cause uneven sorting, and even cause equipment failure. Therefore, we provide a sorting device for high-performance plastic bottle processing. SUMMARY
[0004] The utility model discloses a sorting device for high-performance plastic bottle processing, which solves the problems existing in the prior art.
[0005] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a sorting device for high-performance plastic bottle processing, comprising: a transportation mechanism, the transportation mechanism comprises a bottom plate, a support pad plate is arranged on the bottom plate, a support frame is arranged on the bottom plate, one end of the support frame is provided with a conveying frame, one side of the conveying frame is provided with a working motor, one side of the support frame is provided with an energy storage battery, and a sorting mechanism is arranged at the included angle of the two transportation mechanisms.
[0006] The sorting mechanism comprises a sorting frame, a sorting pad plate is arranged at the bottom of the sorting frame, a working base is arranged on the sorting frame, an adjusting arm is arranged on one side of the working base, and a sorter is arranged at one end of the adjusting arm.
[0007] As a preferred embodiment, a limiting mechanism is arranged on the conveying frame, the limiting mechanism comprises a support suction frame, a clamping device is arranged on the support suction frame, a clamping frame is arranged in the clamping device, and a limiting frame is arranged at one end of the clamping frame.
[0008] As a preferred embodiment, one end of the support suction frame is adsorbed on the conveying frame, the clamping device is limited on the support suction frame for adjustment, the outer surface of the clamping frame is clamped in the clamping device, and the outer surface of the limiting frame is nested and clamped in the clamping frame.
[0009] In a preferred embodiment, the outer surface of the support pad is nested on the base plate, one end of the support frame is fixed to the base plate, and the end of the support frame away from the base plate is fixed to the conveyor frame.
[0010] In a preferred embodiment, one end of the working motor is connected to the conveyor frame, one end of the energy storage battery is fixed to the support frame, one end of the sorting pad is connected to the sorting frame, and one end of the working base is fixed to the sorting frame.
[0011] In a preferred embodiment, one end of the adjusting arm is connected to one side of the working base, and one end of the sorter is connected to the adjusting arm.
[0012] Compared with the prior art, the advantages and positive effects of this utility model are as follows:
[0013] 1. This utility model places the plastic bottles to be sorted on a conveyor rack, and then supplies power to the working motor through a storage battery, so that the plastic bottles can be conveyed on the conveyor rack. When the plastic bottles are conveyed to the angle between the two conveying mechanisms, the operator can control the working base to make the adjusting arm rotate and lift to clamp and adjust the plastic bottles. In this way, the plastic bottles in transit can be conveyed to another conveying mechanism to complete the sorting.
[0014] 2. This utility model attaches one end of the support suction frame to both sides of the conveyor frame. After adjusting the gripper to a suitable position on the support suction frame, the operator can nest the outer surface of the gripper frame into the gripper. Finally, the outer surface of the limiting frame is nested into the gripper frame. This not only limits the amount of plastic bottles transported, preventing problems caused by excessive transport volume that would lead to sorting difficulties, but also further improves its practicality in actual use. Attached Figure Description
[0015] Figure 1 This is a schematic diagram of the structure of a high-performance plastic bottle processing sorting device provided by this utility model.
[0016] Figure 2 An exploded view of the structure of a high-performance plastic bottle processing sorting device provided by this utility model.
[0017] Figure 3 This utility model provides a schematic diagram of the transport mechanism and limiting mechanism of a sorting device for processing high-performance plastic bottles.
[0018] Figure 4This utility model provides a schematic diagram of the sorting mechanism of a sorting device for processing high-performance plastic bottles.
[0019] Legend:
[0020] 1. Transport mechanism; 11. Base plate; 12. Support pad; 13. Support frame; 14. Conveyor frame; 15. Energy storage battery; 16. Working motor;
[0021] 2. Limiting mechanism; 21. Support suction frame; 22. Clamp; 23. Clamp frame; 24. Limiting frame;
[0022] 3. Sorting mechanism; 31. Sorting rack; 32. Sorting pad; 33. Working base; 34. Adjusting arm; 35. Sorter. Detailed Implementation
[0023] To more clearly illustrate the overall concept of this utility model, a detailed description will be provided below with reference to the accompanying drawings and examples.
[0024] It should be noted that many specific details are set forth in the following description in order to provide a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Therefore, the scope of protection of the present invention is not limited to the specific embodiments disclosed below.
[0025] Furthermore, it should be understood in the description of this utility model that the terms "center," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," "axial," "radial," and "circumferential" indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.
[0026] In this utility model, unless otherwise explicitly specified and limited, the terms "installation," "connection," "joining," and "fixing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral unit; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components. However, specifying a direct connection indicates that the two main bodies at the connection point are not connected by an intermediate structure, but are simply connected to form a whole through a connecting structure. For those skilled in the art, the specific meaning of the above terms in this utility model can be understood according to the specific circumstances.
[0027] In this utility model, unless otherwise expressly specified and limited, the first feature "on" or "below" the second feature may be in direct contact with the first and second features, or indirect contact through an intermediate medium. In the description of this specification, references to terms such as "an embodiment," "some embodiments," "example," "specific example," or "some examples," etc., indicate that a specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of this utility model. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples.
[0028] Example 1
[0029] like Figures 1-4 As shown, this utility model provides a technical solution: a sorting device for processing high-performance plastic bottles, including: a transport mechanism 1, the transport mechanism 1 including a base plate 11, a support pad 12 provided on the base plate 11, a support frame 13 provided on the base plate 11, a conveyor frame 14 provided at one end of the support frame 13, a working motor 16 provided on one side of the conveyor frame 14, a storage battery 15 provided on one side of the support frame 13, and a sorting mechanism 3 provided at the included angle of the two transport mechanisms 1;
[0030] The sorting mechanism 3 includes a sorting frame 31, a sorting pad 32 is provided at the bottom of the sorting frame 31, a working base 33 is provided on the sorting frame 31, an adjusting arm 34 is provided on one side of the working base 33, and a sorter 35 is provided at one end of the adjusting arm 34.
[0031] The outer surface of the support pad 12 is nested on the base plate 11. One end of the support frame 13 is fixed to the base plate 11, and the end of the support frame 13 away from the base plate 11 is fixed to the conveyor frame 14. One end of the working motor 16 is connected to the conveyor frame 14. One end of the energy storage battery 15 is fixed to the support frame 13. One end of the sorting pad 32 is connected to the sorting frame 31. One end of the working base 33 is fixed to the sorting frame 31. One end of the adjusting arm 34 is connected to one side of the working base 33. One end of the sorter 35 is connected to the adjusting arm 34.
[0032] In this embodiment, during actual use, the staff can place the plastic bottles to be sorted on the conveyor rack 14, and then power the working motor 16 through the energy storage battery 15, so that the plastic bottles can be conveyed on the conveyor rack 14. When the plastic bottles are conveyed to the angle between the two transport mechanisms 1, the staff can control the working base 33 to make the adjusting arm 34 rotate and lift to clamp and adjust the plastic bottles. In this way, the plastic bottles in transport can be conveyed to the other transport mechanism 1, thereby completing the sorting.
[0033] Example 2
[0034] like Figures 1-4 As shown, a limiting mechanism 2 is provided on the conveyor frame 14. The limiting mechanism 2 includes a support suction frame 21, a clamp 22 is provided on the support suction frame 21, a clamping frame 23 is provided in the clamp 22, a limiting frame 24 is provided at one end of the clamping frame 23, one end of the support suction frame 21 is attached to the conveyor frame 14, the clamp 22 is limited on the support suction frame 21 for adjustment, the outer surface of the clamping frame 23 is clamped in the clamp 22, and the outer surface of the limiting frame 24 is nested in the clamping frame 23.
[0035] In this embodiment, to further enhance its practicality in actual use, a corresponding limiting mechanism 2 is provided on the conveyor frame 14. The operator can attach one end of the support suction frame 21 to both sides of the conveyor frame 14, and then adjust the gripper 22 on the support suction frame 21 to a suitable position. Then, the operator can nest the outer surface of the gripper 23 in the gripper 22, and finally nest the outer surface of the limiting frame 24 in the gripper 23, thereby further enhancing its practicality in actual use.
[0036] Working principle:
[0037] like Figures 1-4 As shown, in actual operation, workers can neatly place the plastic bottles to be sorted on the conveyor rack 14. Power is supplied to the working motor 16 via the energy storage battery 15, allowing the plastic bottles to move smoothly on the conveyor rack 14. When the plastic bottles reach the intersection of the two transport mechanisms 1, workers can manipulate the working base 33, using the adjusting arm 34 to rotate and raise / lower it, thereby clamping and adjusting the height of the plastic bottles. This process allows the plastic bottles to be smoothly transferred from one transport mechanism 1 to another, completing the sorting task.
[0038] To further enhance the practicality of the equipment, a dedicated limiting mechanism 2 is installed on the conveyor frame 14. Operators can fix one end of the support suction frame 21 to both sides of the conveyor frame 14 and adjust the position of the gripper 22 on the support suction frame 21 to ensure it is raised or lowered to the appropriate position. Then, the operator can insert the outer part of the gripper 23 into the gripper 22, and finally insert the outer part of the limiting frame 24 into the gripper 23. This ensures a more stable position of the plastic bottles during transportation and sorting, thereby improving the overall system's operating efficiency and practicality. This design not only improves the ease of operation of the equipment but also enhances its reliability and accuracy in actual use, ensuring optimal performance in various application scenarios.
[0039] Those skilled in the art should understand that the discussion of any of the above embodiments is merely exemplary and is not intended to imply that the scope of the present invention (including the claims) is limited to these examples; within the framework of the present invention, the technical features of the above embodiments or different embodiments can also be combined, the steps can be implemented in any order, and there are many other variations of different aspects of the present invention as described above, which are not provided in the details for the sake of brevity.
[0040] This utility model is intended to cover all such substitutions, modifications, and variations that fall within the broad scope of the appended claims. Therefore, any omissions, modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this utility model should be included within the protection scope of this utility model.
Claims
1. A sorting device for processing high-performance plastic bottles, characterized in that, include: The transportation mechanism (1) includes a base plate (11), a support pad (12) is provided on the base plate (11), a support frame (13) is provided on the base plate (11), a conveyor frame (14) is provided at one end of the support frame (13), a working motor (16) is provided on one side of the conveyor frame (14), a storage battery (15) is provided on one side of the support frame (13), and a sorting mechanism (3) is provided at the included angle of the two transportation mechanisms (1). The sorting mechanism (3) includes a sorting frame (31), a sorting pad (32) is provided at the bottom of the sorting frame (31), a working base (33) is provided on the sorting frame (31), an adjusting arm (34) is provided on one side of the working base (33), and a sorter (35) is provided at one end of the adjusting arm (34).
2. The sorting device for processing high-performance plastic bottles according to claim 1, characterized in that: The conveyor frame (14) is provided with a limiting mechanism (2), which includes a support suction frame (21), a clamp (22) is provided on the support suction frame (21), a clamp (23) is provided in the clamp (22), and a limiting frame (24) is provided at one end of the clamp (23).
3. The sorting device for processing high-performance plastic bottles according to claim 2, characterized in that: One end of the support adsorption frame (21) is adsorbed onto the conveyor frame (14), the clamp (22) is limited and adjusted on the support adsorption frame (21), the outer surface of the clamp frame (23) is clamped in the clamp (22), and the outer surface of the limiting frame (24) is nested and clamped in the clamp frame (23).
4. The sorting device for processing high-performance plastic bottles according to claim 1, characterized in that: The outer surface of the support pad (12) is nested on the base plate (11), one end of the support frame (13) is fixed on the base plate (11), and the end of the support frame (13) away from the base plate (11) is fixed on the conveyor frame (14).
5. A sorting device for processing high-performance plastic bottles according to claim 1, characterized in that: One end of the working motor (16) is connected to the conveyor frame (14), one end of the energy storage battery (15) is fixed to the support frame (13), one end of the sorting pad (32) is connected to the sorting frame (31), and one end of the working base (33) is fixed to the sorting frame (31).
6. The sorting device for processing high-performance plastic bottles according to claim 1, characterized in that: One end of the adjusting arm (34) is connected to one side of the working base (33), and one end of the sorter (35) is connected to the adjusting arm (34).