Highland barley cleaning device for preparing highland barley through enzymolysis
By designing an automated barley washing device, which utilizes motor-driven stirring blades and push plates to achieve automated washing and separation of barley, the problem of low automation in existing devices has been solved, and production efficiency and product hygiene and safety have been improved.
Patent Information
- Application Number
- CN202422763028.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-13
- Publication Date
- 2025-11-21
- Estimated Expiration
- 2034-11-13
AI Technical Summary
Existing barley washing equipment has a low degree of automation, requiring manual separation after washing, which increases labor costs, introduces pollution risks, and reduces product hygiene and safety.
Design a barley cleaning device that includes a cleaning tank and a separation tank. Automated cleaning and separation are achieved by using motor-driven stirring blades and push plates. The barley is automatically discharged through a screw and clamping plate structure, reducing manual operation.
It has achieved efficient and automated cleaning and separation of highland barley, which has improved production efficiency, reduced labor costs, and ensured product hygiene and safety.
Smart Images
Figure CN223571498U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the technical field of highland barley cleaning, especially to a highland barley cleaning device for preparing highland barley enzymolysis. BACKGROUND
[0002] In the process of highland barley enzymolysis, cleaning highland barley is a crucial step, clean highland barley can ensure the efficient performance of subsequent enzymolysis reaction, reduce the interference of impurities on the reaction, this special highland barley cleaning device provides reliable guarantee for preparing high-quality highland barley enzymolysis product, with the increasing demand of people for healthy food, highland barley as a kind of nutrient-rich grain, its enzymolysis product has broad market prospect, and this highland barley cleaning device will play an important role in highland barley processing industry, provide strong support for improving the quality and safety of highland barley product, at present, the common cleaning device still needs manual separation after cleaning highland barley, which increases labor cost, has low automation degree, and human operation is easy to cause pollution risk such as the mixing of bacteria and dust, reduces the health safety of product. SUMMARY
[0003] (I) technical problems solved
[0004] In view of the defects of the prior art, the utility model provides a highland barley cleaning device for preparing highland barley enzymolysis, which solves the problems that the common cleaning device still needs manual separation after cleaning highland barley, increases labor cost, has low automation degree, and human operation is easy to cause pollution risk such as the mixing of bacteria and dust, reduces the health safety of product.
[0005] (II) technical scheme
[0006] In order to achieve the above purpose, the utility model realizes the following technical scheme: a highland barley cleaning device for preparing highland barley enzymolysis, including the cleaning box, the separation box is arranged in the cleaning box, the push plate is movably connected in the separation box, the air cylinder is fixedly installed on the front and rear sides of the cleaning box, the motor one is fixedly installed on the left surface of the separation box, the connecting box is fixedly installed on the front surface of the separation box, the connecting frame is movably connected in the separation box, the two supporting plates are fixedly installed on the upper surface of the connecting frame, the motor two is fixedly installed on the upper surface of the two supporting plates, the two stirring paddles are arranged below the connecting frame, the screw rod is rotatably connected to the inner wall of the separation box, the screw rod is fixedly connected with the output shaft of the motor one, the limiting block is movably connected in the connecting box, the water outlet is arranged on the left surface of the cleaning box, the fixed plate is fixedly connected on the front and rear sides of the separation box, and the two fixed plates are fixedly connected with the piston rods of the two air cylinders respectively.
[0007] As an improved technical scheme of the utility model, the right surface of the separation box is rotationally connected with a protective door, and a bolt is arranged between the protective door and the separation box.
[0008] As an improved technical scheme of the utility model, two clamping grooves are arranged in the inner wall of the separation box, T-shaped blocks are fixedly connected to the front and rear sides of the connecting frame, and the two T-shaped blocks are movably connected with the two clamping grooves respectively.
[0009] As an improved technical scheme of the utility model, a clamping plate is fixedly connected to the upper surface of the push plate, the clamping plate is threadedly sleeved with the screw rod, a spring and a handle are fixedly connected to the rear surface of the limiting block, and the spring and the handle are movably sleeved.
[0010] As an improved technical scheme of the utility model, the spring is fixedly connected with the connecting box, the connecting box is movably sleeved with the handle, the limiting block is movably clamped with the connecting frame, two connecting rods are rotationally connected between the two supporting plates and the connecting frame, the two connecting rods are fixedly connected with the two stirring paddles respectively, and the two connecting rods are fixedly connected with the two motor two output shafts respectively.
[0011] (Three) beneficial effects
[0012] 1. The connecting frame is movably connected in the separation box through the two T-shaped blocks fixedly arranged thereon, and is moved downward until the two T-shaped blocks are attached to the bottom surfaces of the two clamping grooves, at which time the two stirring paddles are completely immersed in water, two motors two are started, and the output shafts of the two motors two drive the two connecting rods to rotate, the two connecting rods drive the two stirring paddles to rotate together in the rotating process, the connecting rods are made of stainless steel, at which time the two stirring paddles rotate in water to stir, so that water and cleaning liquid are completely mixed, and the whole barley can be fully contacted with the cleaning liquid, so that the uniformity of the cleaning effect is ensured.
[0013] 2. When the screw rod rotates, the clamping plate sleeved thereon is moved under the action of threads, the clamping plate drives the push plate to move together in the moving process, the push plate is attached to the inner wall of the separation box, and the push plate drives the accumulated barley to move together in the moving process, when the push plate moves to the rightmost end, the barley is completely discharged and falls into the container below to be collected, the overall degree of automation is high, manual complicated separation operation is not needed, the time of the whole cleaning process is greatly shortened, the material transfer speed is further accelerated, the production can be continuously carried out, and the overall production efficiency is improved. BRIEF DESCRIPTION OF DRAWINGS
[0014] The above description is only a summary of the technical scheme of the utility model, in order to more clearly understand the technical means of the utility model, and the content of the specification can be implemented, the following will be described in detail with the preferred embodiments of the utility model and the accompanying drawings.
[0015] Figure 1 The overall structural diagram of the present application;
[0016] Figure 2 The cleaning box structure diagram in the present application;
[0017] Figure 3 The separation box structure diagram in the present application;
[0018] Figure 4 The connecting frame structure diagram in the present application.
[0019] Legend: 1, cleaning box; 2, separation box; 3, air cylinder; 4, motor one; 5, push plate; 6, connecting frame; 7, water outlet; 8, support plate; 9, connecting box; 10, bolt; 11, protective door; 12, clamping groove; 13, screw rod; 14, clamping plate; 15, fixed plate; 16, motor two; 17, stirring paddle; 18, connecting rod; 19, T-shaped block; 20, spring; 21, handle; 22, limiting block. DETAILED DESCRIPTION
[0020] The application embodiment provides a highland barley enzyme hydrolysis and enzyme hydrolysis highland barley cleaning device, effectively solves the problem that the common cleaning device still needs manual separation after cleaning highland barley, increases the labor cost, and reduces the degree of automation, and the pollution risk caused by manual operation, such as the mixing of bacteria and dust, reduces the hygiene and safety of the product.
[0021] Embodiment
[0022] As shown in Figure 1 , Figure 2 , Figure 3 and Figure 4 , the general idea of the application embodiment is as follows:
[0023] In view of the problems in the prior art, the utility model provides a kind of preparation highland barley enzyme hydrolysis enzyme highland barley cleaning device, including cleaning tank 1, separating tank 2 is provided in cleaning tank 1, push plate 5 is movably connected in separating tank 2, cylinder 3 is fixedly installed in the front and back of cleaning tank 1, motor one 4 is fixedly installed on the left surface of separating tank 2, connecting box 9 is fixedly installed on the front surface of separating tank 2, connecting frame 6 is movably connected in separating tank 2, two support plates 8 are fixedly installed on the upper surface of connecting frame 6, motor two 16 are fixedly installed on the upper surface of two support plates 8, two stirring paddles 17 are provided below connecting frame 6, screw rod 13 is rotatably connected to the inner wall of separating tank 2, screw rod 13 is fixedly connected with the output shaft of motor one 4, limiting block 22 is movably connected in connecting box 9, water outlet 7 is provided on the left surface of cleaning tank 1, fixed plate 15 is fixedly connected to the front and back of separating tank 2, two fixed plates 15 are fixedly connected with the piston rod of two cylinders 3, first, place the highland barley to be cleaned in separating tank 2, then inject water and put cleaning solution in separating tank 2, highland barley is completely immersed in water, by pulling handle 21 to drive the fixed limiting block 22 to move, compress spring 20, limiting block 22 will be separated from the clamping of connecting frame 6 at this time, open the limit, connecting frame 6 can move, connecting frame 6 is movably connected in separating tank 2 by the fixed two T-shaped blocks 19 thereon, it is moved downward until the two T-shaped blocks 19 are attached to the bottom surface of two clamping grooves 12, at this time, two stirring paddles 17 will be completely immersed in water, start two motor two 16, the output shaft of two motor two 16 will drive two connecting rods 18 to rotate, two connecting rods 18 will drive two stirring paddles 17 to rotate in the process of rotating, connecting rod 18 is stainless steel material, at this time, two stirring paddles 17 rotate in water to stir, fully make water and cleaning solution completely melt, and make highland barley whole can fully contact cleaning solution, ensure the uniformity of cleaning effect.
[0024] Protective door 11 is rotatably connected to the right surface of separating tank 2, bolt 10 is arranged between protective door 11 and separating tank 2, two clamping grooves 12 are formed in the inner wall of separating tank 2, T-shaped block 19 is fixedly connected to the front and back of connecting frame 6, two T-shaped blocks 19 are movably connected with two clamping grooves 12 respectively, when cleaning is completed, the piston rod of two cylinders 3 will drive two fixed plates 15 to move upward respectively, two fixed plates 15 will drive separating tank 2 to move slowly in the process of moving, waste water in separating tank 2 flows into cleaning tank 1 through filter screen in the process of moving upward.
[0025] The upper surface of the push plate 5 is fixedly connected with the clamping plate 14, the clamping plate 14 is threadedly sleeved with the screw rod 13, the rear surface of the limiting block 22 is fixedly connected with the spring 20 and the handle 21, the spring 20 and the handle 21 are movably sleeved, the spring 20 is fixedly connected with the connecting box 9, the connecting box 9 is movably sleeved with the handle 21, the limiting block 22 is movably clamped with the connecting frame 6, two connecting rods 18 are rotatably connected between the two supporting plates 8 and the connecting frame 6, the two connecting rods 18 are fixedly connected with the two stirring paddles 17 respectively, the two connecting rods 18 are fixedly connected with the output shafts of the two motors 16 respectively, the highland barley after cleaning is accumulated in the separation box 2, when the separation box 2 moves to the top end, the connecting limit of the bolt 10 is opened, the protective door 11 is rotated and opened, and a collecting container is prepared on the right side of the separation box 2, the motor 4 is started, and the output shaft of the motor 4 drives the screw rod 13 fixedly connected therewith to rotate, the clamping plate 14 sleeved with the screw rod 13 moves under the action of the screw thread, the clamping plate 14 drives the push plate 5 to move in the moving process, the push plate 5 is attached to the inner wall of the separation box 2, and the accumulated highland barley is moved in the moving process, when the push plate 5 moves to the rightmost end, the highland barley is completely discharged and falls into the container below for collection, the overall degree of automation is high, manual separation operation is not needed, the time of the whole cleaning process is greatly shortened, the material transfer speed is further accelerated, the production can be continuously carried out, and the overall production efficiency is improved.
[0026] Working principle:
[0027] Firstly, the highland barley to be cleaned is placed in the separation tank 2, then water is poured into the separation tank 2 and the cleaning liquid is poured into the separation tank 2, the highland barley is completely immersed in the water, the handle 21 is pulled to drive the limiting block 22 fixed thereto to move, the spring 20 is compressed, at this time, the limiting block 22 will be separated from the clamping of the connecting frame 6, the limiting is opened, the connecting frame 6 can move, the connecting frame 6 is movably connected in the separation tank 2 through the two T-shaped blocks 19 fixed thereon, and is moved downward until the two T-shaped blocks 19 are attached to the bottom surface of the two clamping grooves 12, at this time, the two stirring paddles 17 will be completely immersed in the water, the two motors 16 are started, the output shafts of the two motors 16 will drive the two connecting rods 18 to rotate, the two connecting rods 18 will drive the two stirring paddles 17 to rotate in the process of rotating, the connecting rod 18 is made of stainless steel, at this time, the two stirring paddles 17 rotate in the water to stir, so that the water and the cleaning liquid are fully mixed, and the highland barley is fully contacted with the cleaning liquid, so that the uniformity of the cleaning effect is ensured, when the cleaning is completed, the two cylinders 3 are started, the piston rods of the two cylinders 3 will drive the two fixed plates 15 to move upward, the two fixed plates 15 will drive the separation tank 2 fixed thereto to slowly move in the process of moving, the waste water in the separation tank 2 flows into the cleaning tank 1 through the filter screen in the process of moving upward, and the highland barley after cleaning is accumulated in the separation tank 2, when the separation tank 2 moves to the top end, the connecting limiting of the bolt 10 is opened, the protective door 11 is rotated and opened, and the collection container is prepared on the right side of the separation tank 2, the motor 4 is started, the output shaft of the motor 4 will drive the screw rod 13 fixed thereto to rotate, the clamping plate 14 sleeved on the screw rod 13 is moved under the action of the screw, the clamping plate 14 drives the push plate 5 to move in the process of moving, the push plate 5 is attached to the inner wall of the separation tank 2 and pushes the accumulated highland barley to move in the process of moving, when the push plate 5 moves to the rightmost end, the highland barley is completely discharged and falls into the container below for collection, the overall degree of automation is high, the complicated separation operation of manual work is not needed, the time of the whole cleaning process is greatly shortened, the transfer speed of the material is further accelerated, the production can be continuously carried out, and the overall production efficiency is improved.
[0028] Finally, it should be noted that: obviously, the above embodiments are only examples for clearly illustrating the utility model, and are not limited to the implementation. For ordinary skilled persons in the art, other different forms of changes or variations can be made on the basis of the above description. Here, it is not necessary and impossible to enumerate all the implementation. The obvious changes or variations derived therefrom are still within the protection scope of the utility model.
Claims
1. A device for preparing enzyme hydrolyzed and enzyme fermented highland barley, comprising a cleaning tank (1), characterized in that, The cleaning box (1) is provided with a separation box (2), the push plate (5) is movably connected in the separation box (2), the air cylinder (3) is fixedly installed on the front and rear sides of the cleaning box (1), the motor (4) is fixedly installed on the left surface of the separation box (2), the connecting box (9) is fixedly installed on the front surface of the separation box (2), the connecting frame (6) is movably connected in the separation box (2); Wherein, two support plates (8) are fixedly installed on the upper surface of the connecting frame (6), two motor (16) are fixedly installed on the upper surface of the two support plates (8), two stirring paddles (17) are arranged below the connecting frame (6), the screw rod (13) is rotatably connected to the inner wall of the separation box (2), the screw rod (13) is fixedly connected with the output shaft of the motor (4), the limiting block (22) is movably connected in the connecting box (9), the water outlet (7) is arranged on the left surface of the cleaning box (1).
2. The barley washing device for preparing enzymatically hydrolyzed barley as described in claim 1, characterized in that: The separation box (2) is fixedly connected with the fixed plate (15) on the front and rear sides; Wherein, the two fixed plates (15) are fixedly connected with the piston rods of the two air cylinders (3) respectively.
3. The barley washing device for preparing enzymatically hydrolyzed barley as described in claim 1, characterized in that: The right surface of the separation box (2) is rotatably connected with the protection door (11); Wherein, the latch (10) is arranged between the protection door (11) and the separation box (2).
4. The device for washing enzyme-enzymed highland barley according to claim 1, wherein the device is characterized in that: The inner wall of the separation box (2) is provided with two clamping grooves (12), and the T-shaped block (19) is fixedly connected on the front and rear sides of the connecting frame (6); Wherein, the two T-shaped blocks (19) are movably connected with the two clamping grooves (12) respectively.
5. The device for washing enzyme-enzymed highland barley according to claim 1, wherein the device is characterized in that: The upper surface of the push plate (5) is fixedly connected with the clamping plate (14); Wherein, the clamping plate (14) is threadedly sleeved with the screw rod (13).
6. The device for washing enzyme-enzymed highland barley according to claim 1, wherein the device is characterized in that: The rear surface of the limiting block (22) is fixedly connected with the spring (20) and the handle (21); Wherein, the spring (20) and the handle (21) are movably sleeved.
7. The device for washing enzyme-enzymed highland barley according to claim 6, characterized in that: The spring (20) is fixedly connected with the connecting box (9); Wherein, the connecting box (9) is movably sleeved with the handle (21), and the limiting block (22) is movably connected with the connecting frame (6).
8. The device for washing enzyme-enzymed highland barley according to claim 1, wherein the device is characterized in that: Two connecting rods (18) are rotatably connected between the two support plates (8) and the connecting frame (6); Wherein, the two connecting rods (18) are fixedly connected with the two stirring paddles (17) respectively, and the two connecting rods (18) are fixedly connected with the output shafts of the two motor (16) respectively.