Waste collecting device matched with stamping equipment

The waste collector, with its flexible grippers and rotating shaft design, solves the problem of coordinating the waste collection device with the stamping equipment, enabling continuous production and rapid unloading, thus improving production efficiency and safety.

CN223571878UActive Publication Date: 2025-11-21WANBAOLONG ZHANGZHOU METAL PROD
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Patent Information

Application Number
CN202423235857.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-26
Publication Date
2025-11-21
Estimated Expiration
2034-12-26

AI Technical Summary

Technical Problem

Existing waste collection devices suffer from speed discrepancies when working in coordination with stamping equipment, leading to material accumulation or tearing. Furthermore, the unloading process is cumbersome, impacting production efficiency.

Method used

The waste collector, which adopts a design with elastic grippers and a rotating shaft, adjusts the winding speed through the friction between the elastic grippers and the rotating shaft. Combined with motor control and inductive switches, it ensures that the collector works synchronously with the stamping equipment and achieves quick unloading through a handle.

Benefits of technology

It enables coordinated operation between the waste collection device and the stamping equipment, ensuring continuous production, improving production efficiency and safety, and simplifying the unloading process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a waste collecting device matched with stamping equipment, which comprises a rack and a motor, a rotating shaft is pivoted on the rack, one end of the rotating shaft is connected with a motor shaft, the other end of the rotating shaft is connected with a waste collector, the waste collector comprises a plurality of elastic clamping jaws, one ends of the plurality of elastic clamping jaws are connected together through a support, and the other ends of the plurality of elastic clamping jaws are connected with the support. Each elastic clamping jaw is arranged in the axial direction of the rotating shaft and clamped on the peripheral face of the other end of the rotating shaft, and the multiple elastic clamping jaws are used for winding the long-strip-shaped plate waste materials, and when the pulling force generated by winding the long-strip-shaped plate waste materials is larger than the friction force between the multiple elastic clamping jaws and the peripheral face of the other end of the rotating shaft, the long-strip-shaped plate waste materials are wound. And the waste collector can rotate relative to the rotating shaft. The discharging device can be better coordinated with stamping equipment to work, continuous work of the stamping equipment is ensured, and discharging is convenient and fast.
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Description

TECHNICAL FIELD

[0001] The utility model relates to metal processing equipment manufacturing technical field especially a waste collecting device matched with stamping equipment. BACKGROUND

[0002] In the field of metal processing, thin plate material is processed by stamping equipment, and the required shape material is punched out to process products, which will form long strip-shaped plate waste. These waste materials need to be wound and collected in time to avoid affecting the continuous operation of the stamping equipment.

[0003] For example, on August 9, 2019, a Chinese utility model patent with patent number ZL201821525326.6 and the name "a material guiding and waste winding device for metal sheet stamping" was published. It includes a material guiding device and a waste collecting device. The material guiding device is provided with a winding material cylinder wound with metal sheet. The metal sheet passes through the first guide roller into the material guiding roller. The material guiding roller delivers the metal sheet to the blanking die. The metal sheet is formed into waste after being punched by the blanking die. The waste is wound on the waste winding cylinder after passing through the material collecting roller and the second guide roller. The utility model automatically feeds the metal sheet after flattening by the material guiding roller, reducing the amount of manual labor. The waste is automatically wound on the waste winding cylinder, which is convenient for later processing and avoids the phenomenon of scattered waste accumulation. The device integrates the three processes of material guiding, stamping and waste collecting, and automatically produces, greatly reducing the amount of manual labor, saving labor cost and improving work efficiency. The device has low manufacturing cost and small floor area, and is suitable for small processing plants. However, this waste winding device uses a waste winding cylinder to wind the waste, which still has the following problems. First, how to coordinate the rotation speed of the waste winding cylinder with the punching speed of the blanking die. If not coordinated, it will affect the continuous work of the blanking die. Second, it is more troublesome to remove or reinstall the waste winding cylinder after winding the material, which will take more time and affect the production efficiency. SUMMARY

[0004] The utility model solves the technical problem of providing a waste collecting device matched with stamping equipment, which can better coordinate with the stamping equipment, ensure the continuous work of the stamping equipment, and facilitate and quickly unload the material.

[0005] In order to achieve the above object, the technical scheme of the utility model is: a waste collecting device matched with a stamping equipment, comprising a frame and a motor, a rotating shaft is pivotally connected to the frame, one end of the rotating shaft is connected with a motor shaft, the other end of the rotating shaft is connected with a waste collector, the waste collector comprises a plurality of elastic clamping jaws, the plurality of elastic clamping jaws are connected together through a support at one end, each elastic clamping jaw is arranged along the axial direction of the rotating shaft and clamped on the outer circumferential surface of the other end of the rotating shaft, the plurality of elastic clamping jaws are used for winding long strip-shaped plate waste, when the tension generated by winding the long strip-shaped plate waste is greater than the friction between the plurality of elastic clamping jaws and the outer circumferential surface of the other end of the rotating shaft, the waste collector can rotate relative to the rotating shaft.

[0006] Further improvement, a handle is arranged on the support. Through the handle, it is convenient to unload and convenient to install the waste collector on the other end of the rotating shaft. Secondly, since the four elastic clamping jaws are all elastic, it is also convenient for the waste collector to be separated from the long strip-shaped plate waste wound into a roll, and the waste collector is convenient for repeated use.

[0007] Further improvement, a limiting baffle is fixedly connected to the rotating shaft near the elastic clamping jaw, and the limiting baffle is perpendicular to the rotating shaft. In order to better prevent the lateral displacement of the long strip-shaped plate waste, and prevent the long strip-shaped plate waste from interfering with the frame.

[0008] Further, the outer periphery of the limiting baffle is circular, the limiting baffle is provided with a center through hole, and the limiting baffle is sleeved on the rotating shaft through the center through hole and is fixedly connected with the rotating shaft.

[0009] Further, the central axis of the rotating shaft is inclined to the horizontal plane, and one end of the rotating shaft connected with the motor shaft is lower than the other end of the rotating shaft connected with the waste collector. In this way, it is ensured that the collected long strip-shaped plate waste wound into a roll is close to the side of the limiting baffle by the action of gravity, preventing the collected long strip-shaped plate waste wound into a roll from separating from the waste collector, and improving the use safety.

[0010] Preferably, the elastic clamping jaws are four in total, and the four elastic clamping jaws are uniformly distributed along the circumferential direction of the rotating shaft.

[0011] Further improvement, the motor shaft is connected with the rotating shaft through a shaft coupling or the motor shaft is connected with the rotating shaft through a speed reducer;

[0012] The frame is provided with a start button and an emergency stop button, the motor starts to rotate by pressing the start button, and the motor stops rotating by pressing the emergency stop button. In order to improve the safety of use.

[0013] Further improvement, the frame is provided with a controller, and the motor is a servo motor, and the controller controls the rotating speed of the motor according to the moving speed of the long strip-shaped plate waste output by the stamping equipment.

[0014] Further, the frame under the rotating shaft is provided with an inductive switch, when the inductive switch senses that the long strip-shaped plate waste falls to the set position, the controller increases the rotating speed of the motor.

[0015] Further improvement, the other end of the rotating shaft is fixedly connected with a cylinder, the central axis of the cylinder is overlapped with the central axis of the rotating shaft, each elastic clamping jaw is arranged along the axial direction of the rotating shaft and clamped on the outer circumferential surface of the cylinder, when the tension generated by winding the long strip-shaped plate waste is greater than the friction force between the multiple elastic clamping jaws and the outer circumferential surface of the cylinder, the waste collector can rotate relative to the cylinder. The weight of the rotating shaft is reduced, and enough friction force between the elastic clamping jaws and the outer circumferential surface of the cylinder is ensured.

[0016] The utility model discloses due to the tension generated by winding the long strip-shaped plate waste is greater than the friction force between the multiple elastic clamping jaws and the outer circumferential surface of the other end of the rotating shaft, the waste collector can rotate relative to the rotating shaft. When the rotating speed of the waste collector and the moving speed of the long strip-shaped plate waste intermittently output by the stamping equipment appear deviation, the relative rotation of the waste collector and the rotating shaft can be automatically adjusted, and the continuous work of the stamping equipment is ensured, so better coordination work with the stamping equipment is ensured, and the continuous work of the stamping equipment is ensured.

[0017] Secondly, when the waste is full and needs to be unloaded, the waste collector can be directly pulled out, and the unloading is convenient and fast.

[0018] In addition, since the waste collector winds the long strip-shaped plate waste through the multiple elastic clamping jaws, the waste collector is easy to separate from the rolled waste after unloading, and then is conveniently and quickly reloaded on the rotating shaft. The production efficiency can be improved. BRIEF DESCRIPTION OF DRAWINGS

[0019] Figure 1 It is the first embodiment of the utility model perspective view;

[0020] Figure 2 It is another angle and hides the waste collector perspective view of the first embodiment of the utility model;

[0021] Figure 3 It is the waste collector perspective view of the first embodiment of the utility model;

[0022] Figure 4 It is the first embodiment of the utility model and winds long strip-shaped plate waste perspective view;

[0023] Figure 5 It is the second embodiment of the utility model front view. DETAILED DESCRIPTION

[0024] The utility model will be further explained in detail in connection with the drawings and specific embodiment.

[0025] Embodiment one, Figures 1 to 4 As shown in the drawings, a waste collecting device matched with a stamping device comprises a frame 1, a motor 2, a rotating shaft 3 pivoted on the frame 1, one end of the rotating shaft 3 connected with the rotating shaft of the motor 2 through a coupling 21, and a waste collector 4 connected with the other end of the rotating shaft 3. The waste collector 4 comprises four elastic clamping jaws 41, one end of each of the four elastic clamping jaws 41 connected with each other through a support 42, and each of the four elastic clamping jaws 41 arranged along the axial direction of the rotating shaft 3 and clamped on the outer circumferential surface of the other end of the rotating shaft 3. The four elastic clamping jaws 41 are used for winding long strip-shaped plate waste 10. When the pulling force generated by winding the long strip-shaped plate waste 10 is greater than the friction force between the four elastic clamping jaws 41 and the outer circumferential surface of the other end of the rotating shaft 3, the waste collector 4 can rotate relative to the rotating shaft 3. In this embodiment, a cylinder 31 is further fixedly connected with the other end of the rotating shaft 3, and the central axis of the cylinder 31 overlaps with the central axis of the rotating shaft 3. Each of the four elastic clamping jaws 41 is arranged along the axial direction of the rotating shaft 3 and clamped on the outer circumferential surface of the cylinder 31. When the pulling force generated by winding the long strip-shaped plate waste 10 is greater than the friction force between the four elastic clamping jaws 41 and the outer circumferential surface of the cylinder 31, the waste collector 4 can rotate relative to the cylinder 31. In this way, the weight of the rotating shaft 3 can be reduced, and sufficient friction force between the four elastic clamping jaws 41 and the outer circumferential surface of the cylinder 31 can be ensured.

[0026] The four elastic clamping jaws 41 are uniformly distributed along the circumferential direction of the rotating shaft 3.

[0027] A handle 43 is arranged on the support 42. The handle 43 is convenient for discharging the waste and mounting the waste collector 4 on the cylinder 31 at the other end of the rotating shaft 3. In addition, since the four elastic clamping jaws 41 are all elastic, the waste collector 4 can be easily separated from the long strip-shaped plate waste 10 wound in a roll shape, and the waste collector 4 can be reused.

[0028] A limiting baffle 5 is fixedly connected with the rotating shaft 3 near the elastic clamping jaws 41, and the limiting baffle 5 is perpendicular to the rotating shaft 3. The limiting baffle 5 can prevent the long strip-shaped plate waste 10 from running laterally and interfering with the frame 1.

[0029] The outer circumferential edge of the limiting baffle 5 is circular, the limiting baffle 5 is provided with a central through hole, and the limiting baffle 5 is sleeved on the rotating shaft 3 through the central through hole and fixedly connected with the rotating shaft 3.

[0030] By the setting of the support legs of the frame 1, after the frame 1 is installed on the horizontal ground, the central axis of the rotating shaft 3 is arranged to be inclined to the horizontal plane, and the end of the rotating shaft 3 connected to the motor 2 is lower than the other end of the rotating shaft 3 connected to the waste collector 4 (in this embodiment, the rotating shaft 3 is connected to the waste collector 4 through the cylinder 31). In this way, the collected roll-shaped long strip-shaped plate waste 10 is ensured to be close to one side of the limiting baffle 5 by the action of gravity, preventing the collected roll-shaped long strip-shaped plate waste 10 from being separated from the waste collector 4, and improving the use safety.

[0031] The frame 1 is provided with a start button 6 and an emergency stop button 7. When the start button 6 is pressed, the motor 2 starts to rotate. When the emergency stop button 7 is pressed, the motor 2 stops rotating.

[0032] In use, the long strip-shaped plate waste 10 output from the stamping equipment is clamped between one elastic clamp jaw 41 and the cylinder 31, and then the start button 6 is pressed. The motor 2 starts to rotate and drives the waste collector 4 to rotate through the rotating shaft 3. The long strip-shaped plate waste 10 intermittently output from the stamping equipment is wound on the waste collector 4. During the winding process, if the winding speed is faster than the output speed of the long strip-shaped plate waste 10, when the pulling force generated by the winding long strip-shaped plate waste 10 is greater than the friction force between the four elastic clamp jaws 41 and the outer circumferential surface of the cylinder 31 due to the pulling action, the waste collector 4 can rotate relative to the cylinder 31. In this way, the winding speed is reduced, the winding speed is automatically adjusted, the continuous work of the stamping equipment is not affected, and the waste collecting device can work better with the stamping equipment.

[0033] In actual work, the motor speed can be adjusted so that the winding speed of the waste collector 4 is slightly faster than the output speed of the long strip-shaped plate waste 10. The relative rotation of the waste collector 4 and the cylinder 31 automatically coordinates the speeds of the two.

[0034] When an abnormal situation occurs in actual work, the emergency stop button 7 can be pressed to stop the motor 2 from rotating, and the collecting device stops working. The emergency stop button 7 can also be linked with the stamping equipment, so that the stamping equipment also stops working, to improve the use safety of the equipment.

[0035] When the waste collector 4 winds waste to a certain amount or the stamping equipment no longer outputs long strip-shaped plate waste 10, the stamping equipment is first stopped, the tail of the long strip-shaped plate waste 10 is handled, the waste collector 4 with the wound long strip-shaped plate waste 10 is pulled out of the cylinder 31 through the handle 43, and then the waste collector 4 is separated from the roll-shaped long strip-shaped plate waste 10 after the roll-shaped long strip-shaped plate waste 10 is bound. The waste collector 4 is reloaded into the cylinder 31 to continue collecting waste.

[0036] Embodiment two, Figure 5As shown, different from the first embodiment is that the motor 2 shaft is connected to the rotating shaft 3 through a speed reducer 22. The frame 1 is provided with a controller 8, the motor 2 is a servo motor, and the controller 8 controls the rotating speed of the motor 2 according to the moving speed of the long strip-shaped plate waste output by the stamping device.

[0037] The frame 1 below the rotating shaft 3 is provided with an inductive switch 9, and when the inductive switch 9 senses that the long strip-shaped plate waste falls to a set position, the controller 8 increases the rotating speed of the motor 2.

[0038] The working mode of the embodiment is basically the same as the first embodiment, but the rotating speed of the motor 2 can be better controlled to better coordinate the working rhythm of the collecting device and the stamping device.

[0039] Although the utility model is specifically shown and introduced in combination with the preferred embodiment, it should be understood by those skilled in the art that various changes can be made to the utility model in form and details without departing from the spirit and scope of the utility model defined in the appended claims, and all are within the protection scope of the utility model.

Claims

1. A scrap collecting device in cooperation with a punching device, comprising a frame, a motor, characterized in that: A rotating shaft is pivotally connected to the frame. One end of the rotating shaft is connected to a motor shaft, and the other end is connected to a waste collector. The waste collector includes multiple elastic grippers. One end of each elastic gripper is connected together by a bracket. Each elastic gripper is arranged along the axial direction of the rotating shaft and clamps on the outer circumferential surface of the other end of the rotating shaft. The multiple elastic grippers are used to wind long strips of waste material. When the pulling force generated by winding the long strips of waste material is greater than the frictional force between the multiple elastic grippers and the outer circumferential surface of the other end of the rotating shaft, the waste collector can rotate relative to the rotating shaft.

2. The waste collection device for use with stamping equipment according to claim 1, characterized in that: The bracket is equipped with a handle.

3. The waste collection device for use with stamping equipment according to claim 1, characterized in that: A limiting baffle is fixed to the rotating shaft near the elastic gripper, and the limiting baffle is perpendicular to the rotating shaft.

4. A waste collection device for use with stamping equipment according to claim 3, characterized in that: The outer perimeter of the limiting baffle is circular, and the limiting baffle has a central through hole. The limiting baffle is sleeved on the rotating shaft through the central through hole and is fixedly connected to the rotating shaft.

5. A waste collection device for use with stamping equipment according to claim 3, characterized in that: The central axis of the rotating shaft is inclined to the horizontal plane, and one end of the rotating shaft that connects to the motor shaft is lower than the other end of the rotating shaft that connects to the waste collector.

6. A waste collection device for use with stamping equipment according to claim 1, characterized in that: There are four elastic grippers, which are evenly distributed along the circumference of the rotating shaft.

7. A waste collection device for use with stamping equipment according to claim 1, characterized in that: The motor shaft is connected to the rotating shaft via a coupling, or the motor shaft is connected to the rotating shaft via a reducer. The frame is equipped with a start button and an emergency stop button. Pressing the start button will start the motor, and pressing the emergency stop button will stop the motor.

8. A waste collection device for use with stamping equipment according to claim 1, characterized in that: The frame is equipped with a controller, and the motor is a servo motor. The controller controls the motor speed according to the moving speed of the long strip of waste material output by the stamping equipment.

9. A waste collection device for use with stamping equipment according to claim 8, characterized in that: An induction switch is installed on the frame below the rotating shaft. When the induction switch detects that the long strip of waste material has dropped to the set position, the controller increases the motor speed.

10. A waste collection device for use with a stamping equipment according to any one of claims 1 to 9, characterized in that: The other end of the rotating shaft is fixed to a cylinder, the central axis of the cylinder overlaps with the central axis of the rotating shaft, and each elastic gripper is arranged along the axial direction of the rotating shaft and clamps on the outer circumferential surface of the cylinder. When the pulling force generated by winding the long strip of waste material is greater than the frictional force between the multiple elastic grippers and the outer circumferential surface of the cylinder, the waste collector can rotate relative to the cylinder.

Citation Information

Patent Citations

  • Material guiding and waste material winding device for sheet metal stamping

    CN209226246U