Fixing tool for saw cutting of straight pipe flying saw
By using a stepped cylindrical fixture made of PEEK material, the problems of long replacement time and copper pipe scratches caused by traditional metal clamps are solved, realizing an efficient and low-cost copper pipe sawing process.
Patent Information
- Application Number
- CN202423130464.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-18
- Publication Date
- 2025-11-21
- Estimated Expiration
- 2034-12-18
AI Technical Summary
When using a traditional straight pipe flying saw, the metal clamps used for clamping and fixing have problems such as long replacement time, easy scratching of the copper pipe surface, and high cost due to wear.
A stepped cylindrical fixture made of PEEK material, combined with bolt connections, is used to secure copper pipes and reduce vibration, replacing traditional metal clamps.
It improves production efficiency, reduces replacement time and costs, and avoids scratches on the copper tube surface, thus reducing unit manufacturing costs.
Smart Images
Figure CN223572118U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to copper pipe processing technical field especially relates to a straight pipe flying saw sawing's fixed frock. BACKGROUND
[0002] Traditional straight pipe flying saw sawing, in order to guarantee that there is no shaking when straight pipe sawing, usually uses metal material to hold the pincers and clamps fixed, but there are following shortcomings: one, each group of pincers is divided into four, and it needs 20 minutes to replace the specification each time. It seriously influences production efficiency, two, the pincers material is metal, and copper pipe sawing is in high speed state, and it is easy to cause copper pipe surface intermittent scratch when shaking, and blanking is not easy to check and find, and it brings huge hidden trouble to copper pipe product surface quality, three, metal material is easy to wear and stick copper and scrap, and unit manufacturing cost is higher.
[0003] Therefore, the applicant finds the method to solve the above problems through beneficial exploration and research, and the technical scheme to be introduced below is generated under this background. CONTENT OF UTILITY MODEL
[0004] The utility model is to solve the technical problem in view of the above insufficient and defect of prior art, provides a straight pipe flying saw sawing's fixed frock to solve the above problems
[0005] The technical problem to be solved by the utility model can be implemented by adopting the following technical scheme:
[0006] A straight pipe flying saw sawing's fixed frock, characterized by including support seat and the fixed frock for fixing copper pipe and the flying saw frock for sawing copper pipe, which are arranged on the support seat and above the fixed frock respectively, and the fixed frock adopts peek material.
[0007] In one preferred embodiment of the utility model, the fixed frock includes fixed cylinder arranged on the support seat and arranged in a stepped cylinder structure, and the middle part of the fixed cylinder is provided with a hole for the copper pipe to pass through.
[0008] In one preferred embodiment of the utility model, the hole diameter D is equal to the diameter of the copper pipe, which can effectively reduce the shaking of the copper pipe when the copper pipe passes through.
[0009] In one preferred embodiment of the utility model, the opening angle of the inlet end and the outlet end of the fixed cylinder is 40 °, the opening diameter of the inlet end of the fixed cylinder is 60 mm, and the opening diameter of the outlet end of the fixed cylinder is 40 mm.
[0010] In one preferred embodiment of the utility model, the flying saw frock includes flying saw hung above the fixed frock and flying saw driving motor for driving the flying saw to work.
[0011] In one preferred embodiment of the present application, the fixing cylinder is detachably connected with the support seat through bolts.
[0012] In one preferred embodiment of the present application, the peek material is a polyether ether ketone material.
[0013] Due to the adoption of the above technical solutions, the present application has the advantages that: the present application adopts a plastic material tool to replace the metal material clamp of the prior art, selects PEEK material, which has high mechanical strength, is not easy to break, is not sticky to copper, and has the advantages of not being easy to break and the like, and the present fixing tool has a stepped cylindrical shape, which can effectively avoid shaking of the copper pipe, is fixed and installed on the tool support seat through bolts, is convenient to install and dismount, and after using the tool, the replacement time is shortened from 20 minutes to 5 minutes; after using the tool, the surface scratch occurs 0 times; after using the tool, the ton cost is reduced from 6 yuan / ton to 1 yuan / ton. BRIEF DESCRIPTION OF DRAWINGS
[0014] In order to more clearly illustrate the technical solutions in the embodiments of the present application or the prior art, the following will briefly introduce the drawings needed to be used in the embodiment or prior art description, and obviously, the drawings in the following description are only some embodiments of the present application, and for those skilled in the art, other drawings can also be obtained without creative labor.
[0015] Fig. 1 is a structural schematic view of the fixing tool of the present application.
[0016] Fig. 2 is a structural schematic view of the present application. DETAILED DESCRIPTION
[0017] The preferred embodiments of the present application will be described in more detail below with reference to the drawings. Although the preferred embodiments of the present application are shown in the drawings, it should be understood that the present application can be implemented in various forms and should not be limited by the embodiments described herein. On the contrary, these embodiments are provided in order to make the present application more thorough and complete, and to fully convey the scope of the present application to those skilled in the art.
[0018] The terms used in the present application are only for the purpose of describing specific embodiments, and are not intended to limit the present application. The singular forms "a", "said" and "the" used in the present application and the appended claims are also intended to include the plural forms, unless the context clearly indicates otherwise. It should also be understood that the term "and / or" used herein means and includes any or all possible combinations of one or more associated listed items.
[0019] It should be understood that although the terms "first", "second", "third", etc. can be used herein to describe various information, these information should not be limited to these terms. These terms are only used to distinguish the same type of information from each other. For example, without departing from the scope of the present application, the first information can also be referred to as the second information, and similarly, the second information can also be referred to as the first information. Therefore, the features defined as "first", "second" can explicitly or implicitly include one or more features. In the description of the present application, the meaning of "a plurality of" is two or more, unless otherwise specifically limited.
[0020] Referring to Figs. 1-2 A straight pipe flying saw cutting fixing tool is shown, which comprises a support seat 10, a fixing tool 20 arranged on the support seat 10 and used for fixing a copper pipe 1, and a flying saw tool 30 arranged above the fixing tool 20 and used for cutting the copper pipe 1. The fixing tool 20 is made of peek material. The peek material in the embodiment is polyether ether ketone material. The fixing tool 20 in the embodiment selects PEEK material, which has high mechanical strength, is not easy to break, is not easy to stick copper, and is a plastic material, which will not scratch the surface of the copper pipe 1.
[0021] The fixing tool 20 comprises a fixing cylinder 21 arranged on the support seat 10 and arranged in a stepped cylinder structure. The middle part of the fixing cylinder 21 is provided with a hole 22a for the copper pipe 1 to pass through. The hole diameter D of the hole 22 in the embodiment is equal to the diameter of the copper pipe 1, which can effectively reduce the shaking of the copper pipe 1 when the copper pipe 1 passes through.
[0022] The opening angle of the inlet end 21a and the outlet end 21b of the fixing cylinder 21 is 40°. The opening diameter of the inlet end 21a of the fixing cylinder 21 is 60mm, and the opening diameter of the outlet end 21b of the fixing cylinder 21 is 40mm. It is convenient for the copper pipe 1 to pass through and enter.
[0023] The flying saw tool 30 comprises a flying saw 31 hung above the fixing tool 20 and a flying saw driving motor 32 used for driving the flying saw 31 to work. The flying saw tool 30 is hung above the fixing tool 20 by a connecting piece to cut the copper pipe 1 on the fixing tool 20.
[0024] The fixing cylinder 21 is detachably connected with the support seat 10 by a bolt 2. The bolt 2 can be conveniently detached for subsequent work. Specifically, the support seat 10 is provided with a cutting space 11 corresponding to the position of the flying saw 31.
[0025] The utility model uses, install two fixed cylinders 21 in support base 10 and the interval of two fixed cylinders 21 has certain distance, the distance is used to fly saw 31 to pass through to carry out saw cutting to copper pipe 1, when copper pipe 1 passes through from the entrance end 21a of fixed cylinder 21 and stretches out from the exit end 21b of fixed cylinder 21, because fixed cylinder 21 adopts the stepped cylinder shape, can effectively avoid copper pipe to shake, at this time, through driving fly saw drive motor 32 to fly saw 31 downward movement, carry out saw cutting to copper pipe 1, and support base 10 is provided with saw cutting space 11 can make fly saw 31 back and forth movement not to push.
[0026] The relative arrangement of parts and steps, numerical expressions, and numerical values set forth in these examples are not intended to limit the scope of the present application, unless otherwise specifically stated. It will be appreciated that the dimensions of the various parts shown in the drawings are not necessarily to scale for ease of illustration. Techniques, methods, and apparatus known to those of ordinary skill in the relevant art can not be discussed in detail, but should be considered part of the description of the application. In all examples shown and discussed herein, any specific values should be interpreted as merely illustrative and not as a limitation. Thus, other examples of exemplary embodiments can have different values. It should be noted that like reference numerals and letters refer to like items in the several views of the drawings, and, once an item is defined in one view, it need not be discussed further in subsequent views.
[0027] In the description of the present application, it should be understood that the orientation words such as "front, back, up, down, left, right", "transverse, vertical, perpendicular, horizontal" and "top, bottom" and the like indicate the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, without the opposite indication, these orientation words do not indicate and imply that the indicated device or element must have a particular orientation or be constructed and operated in a particular orientation, therefore it cannot be understood as a limitation on the scope of protection of the present application; the orientation words "inner, outer" refer to the inner and outer relative to the contour of each component.
[0028] For purposes of the description hereinafter, spatial
[0029] In addition, it should be noted that the use of the terms "first", "second", etc., to describe a component having a defined property is only to facilitate the description and does not indicate or imply what the actual number of the components is or be understood to limit a number of instances of the components. Unless otherwise indicated, the terms do not have any specific meaning or significance in connection with the present disclosure.
[0030] The preferred embodiments of the present application have been described above with the purpose of enabling not only the best modes of practicing the application known to the inventors at this time, but also of enabling others skilled in the art to utilize the application in various embodiments and with various modifications as are suited to the particular use contemplated. Therefore, the above description is intended to be illustrative, but not restrictive, of the scope of the present application. All patents and patent applications mentioned herein are incorporated by reference in their entirety.
Claims
1. A fixed fixture for straight pipe flying saw cutting, characterized in that, It includes a support base and a fixing fixture disposed on the support base for fixing the copper pipe, and a flying saw fixture disposed above the fixing fixture for sawing the copper pipe. The fixing fixture is made of PEEK material.
2. The fixed fixture for straight pipe flying saw cutting according to claim 1, characterized in that, The fixing fixture includes a fixed cylinder arranged on the support base in a stepped cylindrical structure, and the fixed cylinder has a hole in the middle for the copper tube to pass through.
3. The fixing fixture for straight pipe flying saw cutting according to claim 2, characterized in that, The aperture D of the hole is equal to the diameter of the copper tube, which can effectively reduce the vibration of the copper tube when it passes through.
4. The fixing fixture for straight pipe flying saw cutting according to claim 2, characterized in that, The opening angle of the inlet and outlet ends of the fixed cylinder is 40°, the opening diameter of the inlet end of the fixed cylinder is 60mm, and the opening diameter of the outlet end of the fixed cylinder is 40mm.
5. The fixing fixture for straight pipe flying saw cutting according to claim 1, characterized in that, The flying saw fixture includes a flying saw suspended above the fixed fixture and a flying saw drive motor for driving the flying saw.
6. The fixing fixture for straight pipe flying saw cutting according to claim 2, characterized in that, The fixed cylinder is detachably connected to the support base by bolts.
7. The fixing fixture for straight pipe flying saw cutting according to claim 1, characterized in that, The PEek material is polyetheretherketone (PEEK).