Batch tinning device

By designing a batch hot-soldering device, automated batch hot-soldering and loading/unloading of coils were achieved, solving the problems of high labor intensity, low efficiency and unstable quality in existing technologies, and improving production efficiency and quality stability.

CN223572167UActive Publication Date: 2025-11-21JIAXING LAIDE AUTO ELECTRIC CO LTD
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Patent Information

Application Number
CN202423077989.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-13
Publication Date
2025-11-21
Estimated Expiration
2034-12-13

AI Technical Summary

Technical Problem

The current coil soldering process is labor-intensive, has low production efficiency, and unstable quality, and is greatly affected by individual skill levels.

Method used

A batch hot soldering device was designed, comprising a frame, a translation mechanism, a mounting frame, a lifting device, a moving plate, a loading shaft, an unloading platform, a loading platform, a flux tank, and a solder tank, to realize automated batch hot soldering and loading/unloading of coils.

Benefits of technology

This improved the production efficiency of coil tinning and ensured the stability of tinning quality and production efficiency.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223572167U_ABST
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Abstract

The utility model discloses a batch tinning device which comprises a machine frame, a translation mechanism, a mounting frame, a lifting device, a moving plate, a loading shaft, an unloading table, a loading table, a soldering flux groove and a tin groove, the translation mechanism is arranged on the machine frame, the mounting frame is arranged on the translation mechanism, the translation mechanism drives the mounting frame to move horizontally, and the lifting device is arranged on the loading table. A lifting device is mounted on the mounting frame, the lifting device is connected with a horizontally arranged moving plate, the lifting device drives the moving plate to vertically move up and down, a plurality of loading shafts are mounted on one side of the moving plate, coils are sleeved with the loading shafts, and the loading shafts are located at the same water level height; the discharging table, the feeding table, the soldering flux groove and the tin groove are sequentially arranged and matched with the translation mechanism, the mounting frame, the lifting device, the movable plate and the loading shaft, so that coils can be subjected to tin ironing in batches, automatic feeding and discharging can be achieved, and the production efficiency is improved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to the technical field of coil, in particular to the technical field of tin soldering device. BACKGROUND

[0002] The coil needs to be tin soldered in the production process, and the existing tin soldering is carried out in an artificial way, which needs to be tin soldered one by one, and the labor intensity is large, the production efficiency is low, and due to the influence of personal technical level, the stability of tin soldering quality cannot be guaranteed, which will affect the final quality of products. SUMMARY

[0003] The utility model discloses a batch tin soldering device, which can tin solder the coil in batches and effectively improve the production efficiency.

[0004] In order to realize the above-mentioned purpose, the utility model proposes a batch tin soldering device, which comprises a rack, a translation mechanism, a mounting frame, a lifting device, a moving plate, a loading shaft, a discharging table, a feeding table, a flux tank and a tin tank. One translation mechanism is installed on the rack, the mounting frame is installed on the translation mechanism, and the translation mechanism drives the mounting frame to move horizontally. One lifting device is installed on the mounting frame, and the lifting device is connected with a horizontally arranged moving plate. The lifting device drives the moving plate to move vertically up and down. A plurality of loading shafts are installed on one side of the moving plate, and the loading shafts are used to sleeve the coil. The loading shafts are located at the same water level, and the moving direction of the loading shafts is parallel to the moving direction of the mounting frame. The mounting shafts are arranged equidistantly along the direction perpendicular to the moving direction of the mounting frame. The discharging table, the feeding table, the flux tank and the tin tank are installed on the rack in sequence, and the arrangement direction of the discharging table, the feeding table, the flux tank and the tin tank is parallel to the moving direction of the mounting frame. A plurality of material receiving groove groups for placing the coil are arranged on the discharging table and the feeding table. The material receiving groove groups correspond to the loading shafts one by one. The flux tank and the tin tank are heating tanks. The flux tank contains liquid flux, and the tin tank contains liquid tin.

[0005] As a preferred, the coil comprises a vertical surface which is resisted by the material receiving groove group in parallel to the moving direction of the mounting frame.

[0006] As a preferred, a plurality of vertically arranged guide rods are fixed on the moving plate, and a plurality of guide sleeves corresponding to the guide rods are fixed on the mounting frame. The guide rods pass through the corresponding guide sleeves.

[0007] As a preferred, an electric linear slide is installed on the rack, and a scraper is installed on the electric linear slide. A part of the scraper extends into the tin tank, and the scraper is in contact with the liquid surface of the tin tank. A slag tank is fixed on one side of the tin tank.

[0008] The utility model discloses an advantageous effect: the utility model discloses through arranging unloading table, loading table, flux tank, tin tank in proper order, cooperation translation mechanism, mounting bracket, elevating system, moving plate, loading shaft, make the coil batch tin -plating, and can automatic feeding and discharging, improve production efficiency.

[0009] The features and advantages of the utility model will be explained in detail by combining with the drawings through the embodiment. DRAWINGS

[0010] Figure 1 It is the front view of batch tin -plating device of the utility model,

[0011] Figure 2 It is loading shaft schematic view of batch tin -plating device of the utility model,

[0012] Figure 3 It is tin tank schematic view of batch tin -plating device of the utility model.

[0013] In the drawing: 1 - frame, 2 - translation mechanism, 10 - material receiving groove group, 11 - unloading table, 12 - loading table, 13 - flux tank, 14 - tin tank, 15 - electric linear slide, 16 - scraper, 17 - slag groove, 20 - mounting bracket, 21 - elevating system, 22 - moving plate, 23 - loading shaft, 24 - guide rod, 25 - guide sleeve. DETAILED DESCRIPTION

[0014] Refer to Figure 1 , Figure 2 , Figure 3The utility model discloses a batch tin -plating device, including frame 1, translation mechanism 2, mounting bracket 20, lifting device 21, moving plate 22, loading shaft 23, unloading table 11, feeding table 12, flux tank 13, tin tank 14, one translation mechanism 2 is installed on the frame 1, and mounting bracket 20 is installed on translation mechanism 2, and translation mechanism 2 drives mounting bracket 20 horizontal movement, one lifting device 21 is installed on mounting bracket 20, and lifting device 21 is cylinder or electric cylinder, and lifting device 21 is connected with the moving plate 22 of horizontal arrangement, and lifting device 21 drives moving plate 22 vertical up and down movement, and one side of moving plate 22 is installed with a plurality of loading shafts 23, and loading shaft 23 is used for setting coil, and loading shaft 23 is located on the same water level height, and loading shaft 23 is parallel with the moving direction of mounting bracket 20, and the mounting shaft is equidistantly arranged along the direction perpendicular to the moving direction of mounting bracket 20, unloading table 11, feeding table 12, flux tank 13, tin tank 14 are installed in proper order on frame 1, and the arrangement direction of unloading table 11, feeding table 12, flux tank 13, tin tank 14 is parallel with the moving direction of mounting bracket 20, a plurality of material receiving groove groups 10 for placing coil are evenly arranged on unloading table 11 and feeding table 12, and material receiving groove group 10 corresponds to loading shaft 23, flux tank 13 and tin tank 14 are all heating tank, and flux tank 13 is provided with liquid state flux, and tin tank 14 is provided with liquid state tin liquid.

[0015] The coil comprises a vertical surface that is abutted by the material receiving groove group 10 in parallel to the moving direction of the mounting bracket 20.

[0016] A plurality of vertical guide rods 24 are fixed on the moving plate 22, and a plurality of guide sleeves 25 corresponding to the guide rods 24 are fixed on the mounting bracket 20, and the guide rods 24 pass through the corresponding guide sleeves 25.

[0017] An electric linear slide 15 is installed on the frame 1, a scraper 16 is installed on the electric linear slide 15, a part of the scraper 16 extends into the tin tank 14, the scraper 16 is in contact with the liquid surface of the tin tank 14, and a slag tank 17 is fixed on one side of the tin tank 14.

[0018] The utility model discloses a batch tin -plating device, including frame 1, translation mechanism 2, mounting bracket 20, lifting device 21, moving plate 22, loading shaft 23, unloading table 11, feeding table 12, flux tank 13, tin tank 14, one translation mechanism 2 is installed on the frame 1, and mounting bracket 20 is installed on translation mechanism 2, and translation mechanism 2 drives mounting bracket 20 horizontal movement, one lifting device 21 is installed on mounting bracket 20, and lifting device 21 is cylinder or electric cylinder, and lifting device 21 is connected with the moving plate 22 of horizontal arrangement, and lifting device 21 drives moving plate 22 vertical up and down movement, and one side of moving plate 22 is installed with a plurality of loading shafts 23, and loading shaft 23 is used for setting coil, and loading shaft 23 is located on the same water level height, and loading shaft 23 is parallel with the moving direction of mounting bracket 20, and the mounting shaft is equidistantly arranged along the direction perpendicular to the moving direction of mounting bracket 20, unloading table 11, feeding table 12, flux tank 13, tin tank 14 are installed in proper order on frame 1, and the arrangement direction of unloading table 11, feeding table 12, flux tank 13, tin tank 14 is parallel with the moving direction of mounting bracket 20, a plurality of material receiving groove groups 10 for placing coil are evenly arranged on unloading table 11 and feeding table 12, and material receiving groove group 10 corresponds to loading shaft 23, flux tank 13 and tin tank 14 are all heating tank, and flux tank 13 is provided with liquid state flux, and tin tank 14 is provided with liquid state tin liquid.

[0019] The utility model discloses a batch tin -plating device, including frame 1, translation mechanism 2, mounting bracket 20, lifting device 21, moving plate 22, loading shaft 23, unloading table 11, feeding table 12, flux tank 13, tin tank 14, one translation mechanism 2 is installed on the frame 1, and mounting bracket 20 is installed on translation mechanism 2, and translation mechanism 2 drives mounting bracket 20 horizontal movement, one lifting device 21 is installed on mounting bracket 20, and lifting device 21 is cylinder or electric cylinder, and lifting device 21 is connected with the moving plate 22 of horizontal arrangement, and lifting device 21 drives moving plate 22 vertical up and down movement, and one side of moving plate 22 is installed with a plurality of loading shafts 23, and loading shaft 23 is used for setting coil, and loading shaft 23 is located on the same water level height, and loading shaft 23 is parallel with the moving direction of mounting bracket 20, and the mounting shaft is equidistantly arranged along the direction perpendicular to the moving direction of mounting bracket 20, unloading table 11, feeding table 12, flux tank 13, tin tank 14 are installed in proper order on frame 1, and the arrangement direction of unloading table 11, feeding table 12, flux tank 13, tin tank 14 is parallel with the moving direction of mounting bracket 20, a plurality of material receiving groove groups 10 for placing coil are evenly arranged on unloading table 11 and feeding table 12, and material receiving groove group 10 corresponds to loading shaft 23, flux tank 13 and tin tank 14 are all heating tank, and flux tank 13 is provided with liquid state flux, and tin tank 14 is provided with liquid state tin liquid. Figure 1The state in the initial state, the coil is placed in the horizontal state on the material receiving groove group 10 of the feeding table 12, the coil is clamped, the lifting device 21 drives the moving plate 22 and the loading shaft 23 to move downwards until the loading shaft 23 is against the coil, then the translation mechanism 2 drives the loading shaft 23 to move to the left, the loading shaft 23 is inserted into the coil, then the lifting device 21 drives the loading shaft 23 and the coil sleeved on the loading shaft 23 to move upwards, then the translation mechanism 2 drives the coil to move above the flux tank 13, at the same time, a new coil is placed on the feeding table 12, then the lifting device 21 drives the coil to descend so that the coil is adhered with the flux, at the same time, the scraper 16 moves back and forth on the electric linear slide 15 once to scrape off the dross on the tin tank 14, then the lifting device 21 drives the coil to ascend, then the translation mechanism 2 drives the coil to move above the tin tank 14, then the lifting device 21 drives the coil to descend to complete the tin dipping, then the lifting device 21 drives the coil to ascend, then the translation mechanism 2 drives the coil to move above the unloading table 11, then the lifting device 21 drives the coil to move to the material receiving groove group 10 of the unloading table 11, then the translation mechanism 2 drives the loading shaft 23 to move to the right until the loading shaft 23 is separated from the coil, then the lifting device 21 drives the loading shaft 23 to ascend to the initial height, then the translation mechanism 2 drives the loading shaft 23 to move to the initial position, at the same time, the coil on the unloading table 11 is taken off.

[0020] The above embodiments are illustrative of the present application, but not limiting of the present application, any simple transformation of the present application belongs to the protection scope of the present application.

Claims

1. A batch tin soldering apparatus characterized by: The utility model relates to a coil loading and unloading device, including frame (1), translation mechanism (2), mounting frame (20), lifting device (21), moving plate (22), loading shaft (23), unloading table (11), feeding table (12), flux slot (13), tin slot (14), one translation mechanism (2) is installed on the frame (1), and the mounting frame (20) is installed on translation mechanism (2), and translation mechanism (2) drives the horizontal movement of mounting frame (20), one lifting device (21) is installed on the mounting frame (20), and the lifting device (21) is connected with the horizontally arranged moving plate (22), and the lifting device (21) drives the vertical up and down movement of moving plate (22), and a plurality of loading shafts (23) are installed on the side of moving plate (22), and the loading shaft (23) is used for setting coil, and the loading shaft (23) is located at the same water level, and the loading shaft (23) is parallel with the moving direction of mounting frame (20), and the mounting shaft is equidistantly arranged along the direction perpendicular to the moving direction of mounting frame (20), the unloading table (11), the feeding table (12), the flux slot (13) and the tin slot (14) are sequentially installed on the frame (1), and the arrangement direction of the unloading table (11), the feeding table (12), the flux slot (13) and the tin slot (14) is parallel with the moving direction of mounting frame (20), a plurality of material receiving groove groups (10) for placing coil are arranged on the unloading table (11) and the feeding table (12), and the material receiving groove group (10) is one-to-one corresponding with the loading shaft (23), the flux slot (13) and the tin slot (14) are heating slots, the flux slot (13) is filled with liquid state flux, and the tin slot (14) is filled with liquid state tin.

2. The batch tin soldering apparatus as claimed in claim 1, wherein: The coil includes a vertical surface that is held by the material receiving groove group (10) in a direction parallel to the moving direction of the mounting frame (20).

3. The batch tin soldering apparatus as claimed in claim 1, wherein: A plurality of vertical guide rods (24) are fixed on the moving plate (22), and a plurality of guide sleeves (25) corresponding to the guide rods (24) are fixed on the mounting frame (20), and the guide rods (24) pass through the corresponding guide sleeves (25).

4. The batch tin soldering apparatus as claimed in claim 1, wherein: An electric linear slide (15) is installed on the frame (1), a scraper (16) is installed on the electric linear slide (15), a part of the scraper (16) extends into the tin slot (14), the scraper (16) is in contact with the liquid surface of the tin slot (14), and a slag slot (17) is fixed on one side of the tin slot (14).