Metal shaft machining equipment for hardware machining
By using a multi-dimensional position adjustment mechanism and a stable clamping device, the problem of inaccurate positioning of metal shafts during processing is solved, enabling precise machining of metal shafts and improving machining accuracy and safety.
Patent Information
- Application Number
- CN202423219471.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-26
- Publication Date
- 2025-11-21
- Estimated Expiration
- 2034-12-26
AI Technical Summary
The metal shaft cannot be accurately slidably positioned on the inner wall of the bottom of the machining box, which causes a deviation in the relative position of the machining tool and the metal shaft, resulting in inaccurate machining dimensions, especially when turning the outer diameter of the shaft, which may cause excessive cylindricity.
A multi-dimensional position adjustment mechanism is adopted, including a first electric slide rail, a second electric slide rail, a hydraulic cylinder and a damping spring. Combined with motor-driven gear transmission and lead screw transmission, it can achieve precise positioning of the machining tool and stable clamping of the metal shaft, ensuring machining accuracy.
By adjusting the position in multiple dimensions and clamping securely, the metal shaft is precisely machined, avoiding machining errors and safety hazards, and improving the flexibility and precision of machining.
Smart Images

Figure CN223572502U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of metal shaft processing technology, specifically to a metal shaft processing equipment for hardware processing. Background Technology
[0002] Metal shafts are indispensable components in mechanical design. They not only connect and support mechanical parts, but also transmit power and maintain stability and durability over a long period of time.
[0003] With the advent of the Industrial Revolution, metal shaft machining equipment began to move towards mechanization. In the late 18th and early 19th centuries, steam-powered lathes appeared. These lathes could turn metal shafts by rotating the workpiece and the cutting tool relative to each other, achieving millimeter-level precision compared to manual machining, greatly improving machining efficiency and accuracy.
[0004] If the metal shaft cannot be accurately slidably positioned on the inner wall at the bottom of the machining box, the relative position of the machining tool and the metal shaft will deviate, which will lead to inaccurate machining dimensions. For example, when turning the outer diameter of the shaft, the cylindricity may be out of tolerance.
[0005] To address the aforementioned issues, a metal shaft processing equipment for hardware processing is proposed. Utility Model Content
[0006] The purpose of this utility model is to provide a metal shaft processing equipment for hardware processing, which solves the problem in the background technology that the metal shaft cannot be accurately slidably positioned on the inner wall of the bottom of the processing box, and the relative position of the processing tool and the metal shaft will be deviated, which will lead to inaccurate processing dimensions. For example, when turning the outer diameter of the shaft, the cylindricity may be out of tolerance.
[0007] To achieve the above objectives, this utility model provides the following technical solution: a metal shaft processing device for hardware processing, comprising a processing box, wherein first electric slide rails are fixedly connected to the top of both the left and right sides of the processing box, first sliding blocks are slidably connected to the outer walls of the first electric slide rails, a support column is fixedly connected to the top of the first sliding block, a horizontal plate is fixedly connected to the top of the support column, a second electric slide rail is fixedly connected to the bottom of the horizontal plate, a second sliding block is slidably connected to the outer wall of the second electric slide rail, a connecting plate is fixedly connected to the bottom of the second sliding block, a hydraulic cylinder is fixedly connected to the bottom of the connecting plate, and a fixing plate is fixedly connected to the output end of the hydraulic cylinder. A grooved box is fixedly connected to the bottom of the fixed plate. A sliding column is slidably connected to the inner wall of the bottom of the grooved box. A sliding plate is fixedly connected to the top of the sliding column, and the outer wall of the sliding plate is slidably connected to the inner wall of the grooved box. A damping spring is sleeved on the outer ring of the sliding column, and one end of the damping spring is fixedly connected to the bottom of the grooved box. A fixed plate is fixedly connected to the other end of the damping spring, and the top of the fixed plate is fixedly connected to the bottom of the sliding column. A first motor is fixedly connected to the bottom of the fixed plate. A drive assembly for adjusting the distance is provided on the left side of the processing box. A support block is slidably connected to the inner wall of the bottom of the processing box, and a clamping assembly of different sizes is provided on the top of the support block.
[0008] By adopting the above technical solution, the first motor drives the bottom processing tool to rotate to process the metal shaft, and the hydraulic cylinder moves downward to drive the groove box and the fixed plate to move downward. The sliding column, sliding plate and damping spring provide buffer protection to protect the cutting tool.
[0009] As a further description of the above technical solution: the clamping assembly includes a third motor, which is fixedly connected to the top of the support block. A support disk is fixedly connected to the right side of the support block. A drive gear is fixedly connected to the output end of the third motor. A driven gear is meshed with the outer wall of the drive gear, and the middle end of the driven gear is rotatably connected to the outer wall of the right side of the support disk.
[0010] By adopting the above technical solution, the third motor drives the driving gear to rotate, and the driving gear drives the driven gear to rotate.
[0011] As a further description of the above technical solution: the drive assembly includes a second motor, which is fixedly connected to the inner wall of the left front end of the processing box. The output end of the second motor is fixedly connected to a first lead screw, and a movable seat is threadedly connected to the outer ring of the right side of the first lead screw.
[0012] By adopting the above technical solution, the second motor drives the first lead screw to rotate, thereby moving the movable seat.
[0013] As a further description of the above technical solution: the support disk has evenly distributed clamping plates slidably connected inside, and the driven gear has evenly distributed arc-shaped grooves inside.
[0014] By adopting the above technical solution, one end of the metal shaft is fixed by a clamp and then processed.
[0015] As a further description of the above technical solution: a limiting rod is fixedly connected to the outer wall of one end of the clamping plate, and the outer ring of the limiting rod is slidably connected to the arc-shaped groove.
[0016] By adopting the above technical solution, the clamping plate moves due to the pressure of the arc groove on the limiting rod.
[0017] As a further description of the above technical solution: the outer ring of the left side of the first lead screw is fixedly connected to a driving pulley, the rear end of the left side of the processing box is rotatably connected to a second lead screw, the outer ring of the second lead screw is fixedly connected to a driven pulley, and a belt is provided between the driving pulley and the driven pulley.
[0018] By adopting the above technical solution, the driven pulley is driven to rotate by the driving pulley and belt, and conversely, the driven pulley and belt can also drive the driving pulley to rotate.
[0019] As a further description of the above technical solution: both the front and rear ends of the movable seat are connected by guide columns that slide through them, and the left side of the guide columns is fixedly connected to the inner wall of the processing box.
[0020] By adopting the above technical solution, the moving seat is guided and limited by the guide column.
[0021] As a further description of the above technical solution: the right side of the movable seat is fixedly connected to both the front and rear ends with connecting columns, and the right side of the connecting columns is fixedly connected to the left side of the support block.
[0022] By adopting the above technical solution, the moving seat moves the connecting column, pushing the support block to the right.
[0023] Compared with the prior art, the beneficial effects of this utility model are as follows:
[0024] 1. The present invention provides a metal shaft processing equipment for hardware processing. First, a second motor drives the lead screw to rotate, and the two lead screws rotate synchronously through belt pulley transmission. The moving seat drives the support block and the metal shaft on it to slide on the inner wall of the bottom of the processing box, which can adjust the left and right position of the metal shaft. Using the first and second electric slide rails, the overall left and right movement and the back and forth movement of the bottom parts can be realized respectively. Combined with the hydraulic cylinder driving the processing tool to move up and down, the multi-dimensional position adjustment method can accurately position the processing tool to the required processing position of the metal shaft, meet different processing needs, and improve the flexibility and accuracy of processing.
[0025] 2. This utility model provides a metal shaft processing equipment for hardware processing. Through a third motor driving gear transmission, the clamping plate slides inside the support plate. Utilizing the cooperation of the arc-shaped groove and the limiting rod, it can clamp and fix metal shafts of different sizes. This clamping method can effectively adapt to various specifications of processing objects, ensuring that the metal shaft is stably fixed on the support block during processing, thereby ensuring processing accuracy and avoiding processing errors or safety hazards due to insecure fixing of the metal shaft. Attached Figure Description
[0026] Figure 1 This is a schematic diagram of the overall structure of this utility model;
[0027] Figure 2 This is an exploded structural diagram of the grooved box of this utility model;
[0028] Figure 3 This is a schematic diagram of the structure of the second motor of this utility model;
[0029] Figure 4 This is a schematic diagram of the structure of the support plate of this utility model;
[0030] Figure 5 This is a schematic diagram of the driven gear of this utility model.
[0031] In the diagram: 1. Machining box; 2. First electric slide rail; 3. First sliding block; 4. Support column; 5. Horizontal plate; 6. Second electric slide rail; 7. Second sliding block; 8. Connecting plate; 9. Hydraulic cylinder; 10. Fixing plate; 11. Groove box; 12. Sliding plate; 13. Damping spring; 14. Sliding column; 15. Fixing plate; 16. First motor; 17. Second motor; 18. First lead screw; 19. Drive pulley; 20. Belt; 21. Second lead screw; 22. Driven pulley; 23. Clamping plate; 24. Guide column; 25. Moving seat; 26. Connecting column; 27. Support block; 28. Third motor; 29. Support plate; 30. Drive gear; 31. Limiting rod; 32. Driven gear; 33. Arc groove. Detailed Implementation
[0032] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0033] To further understand the contents of this utility model, a detailed description of this utility model will be provided with reference to the accompanying drawings.
[0034] Reference Figure 1 This utility model discloses a metal shaft processing equipment for hardware processing, including a processing box 1. First electric slide rails 2 are fixedly connected to the top of both the left and right sides of the processing box 1. First sliding blocks 3 are slidably connected to the outer wall of the first electric slide rails 2. The first electric slide rails 2 are elongated, and their outer walls slidably engage with the first sliding blocks 3. The first sliding blocks 3 can smoothly slide left and right on the first electric slide rails 2 to achieve horizontal displacement adjustment. A support column 4 is fixedly connected to the top of the first sliding blocks 3. The support column 4 is a columnar structure that supports the upper components. Its top is fixedly connected to a horizontal plate 5, allowing the horizontal plate 5 to be stably mounted above the processing box 1. A first motor 16 is fixedly connected to the bottom of a fixed disk 15. The first motor 16 drives the processing tools (which need to be equipped separately according to actual processing requirements, such as drill bits, milling cutters, etc.) to rotate, realizing the processing operation of the metal shaft.
[0035] Reference Figure 2 and Figure 3The processing box 1 has a drive assembly for adjusting the distance on the left side. A horizontal plate 5 is fixedly connected to the top of the support column 4, and a second electric slide rail 6 is fixedly connected to the bottom of the horizontal plate 5. A second sliding block 7 is slidably connected to the outer wall of the second electric slide rail 6. The second sliding block 7 can slide back and forth on the second electric slide rail 6, thereby driving the connected components below to adjust their left and right positions. A connecting plate 8 is fixedly connected to the bottom of the second sliding block 7, and a hydraulic cylinder 9 is fixedly connected to the bottom of the connecting plate 8. The output end of the hydraulic cylinder 9 faces downward, and vertical position adjustment is achieved through telescopic movement. A fixing plate 10 is fixedly connected to the output end of the hydraulic cylinder 9, and a groove box 11 is fixedly connected to the bottom of the fixing plate 10. A sliding column 14 is slidably connected to the inner wall of the bottom of the groove box 11, and a sliding column 14 is fixedly connected to the top of the sliding column 14. A sliding plate 12 is provided, with its outer wall slidably connected to the inner wall of the recessed box 11. A sliding column 14 can slide up and down on the bottom inner wall of the recessed box 11. The top of the sliding column 14 is fixedly connected to the sliding plate 12. The outer wall of the sliding plate 12 slides in cooperation with the inner wall of the recessed box 11 to ensure the stability of the sliding column 14 during the sliding process. A damping spring 13 is sleeved on the outer ring of the sliding column 14. One end of the damping spring 13 is fixedly connected to the bottom of the recessed box 11, and the other end of the damping spring 13 is fixedly connected to a fixed plate 15. The top of the fixed plate 15 is fixedly connected to the bottom of the sliding column 14. When the first motor 16 presses the fixed plate 15 and the sliding column 14 upward, it presses the damping spring 13, and the sliding plate 12 slides on the inner wall of the recessed box 11 for buffer protection.
[0036] Reference Figure 2 and Figure 3The drive assembly includes a second motor 17, which is a brushless motor. The second motor 17 is fixedly connected to the inner wall of the left front end of the machining box 1. A first lead screw 18 is fixedly connected to the output end of the second motor 17. A movable seat 25 is threadedly connected to the outer right ring of the first lead screw 18. When the first lead screw 18 rotates, the movable seat 25 can move left and right under the action of its thread. A drive pulley 19 is fixedly connected to the outer left ring of the first lead screw 18. A second lead screw 21 is rotatably connected inside the left rear end of the machining box 1. It is connected to a driven pulley 22 on the second lead screw 21 via a belt 20. The second lead screw 21 is parallel to the first lead screw 18. The driven pulley 22 is fixedly connected to the outer ring of the second lead screw 21. A limit plate and bolt are located on the outer left ring of the second lead screw 21, allowing for manual adjustment. A belt 20 is provided between the driving pulley 19 and the driven pulley 22. The driving pulley 19 drives the belt 20 to rotate, which in turn causes the driven pulley 22 to rotate, realizing the synchronous rotation of the first lead screw 18 and the second lead screw 21. This ensures the stability of the moving seat 25 during left and right movement. Guide columns 24 are slidably connected through the interior of both the front and rear ends of the moving seat 25. The left side of the guide column 24 is fixedly connected to the inner wall of the processing box 1. The guide column 24 guides the movement of the moving seat 25, preventing the moving seat 25 from rotating or deviating during movement and ensuring the accuracy of its movement direction. Connecting columns 26 are fixedly connected to both the front and rear ends of the right side of the moving seat 25. The right side of the connecting column 26 is fixedly connected to the left side of the support block 27, transmitting the movement of the moving seat 25 to the support block 27, thereby realizing the left and right position adjustment of the support block 27 and its metal shaft.
[0037] Reference Figure 4 and Figure 5A support block 27 is slidably connected to the inner wall of the bottom of the processing box 1. A clamping assembly of different sizes is fixed on the top of the support block 27. The clamping assembly includes a third motor 28, which is fixedly connected to the top of the support block 27. The third motor 28 serves as a power source, driving the drive gear 30 to rotate. A support disk 29 is fixedly connected to the right side of the support block 27. The output end of the third motor 28 is fixedly connected to the drive gear 30. A driven gear 32 is meshed with the outer wall of the drive gear 30, and the middle end of the driven gear 32 is rotatably connected to the outer wall of the right side of the support disk 29. The outer wall of the drive gear 30 meshes with the driven gear 32, and the middle end of the driven gear 32 is rotatably connected to the outer wall of the right side of the support disk 29 via bearings or other rotatable connection methods. When the drive gear... When the wheel 30 rotates, it drives the driven gear 32 to rotate. The support plate 29 has evenly distributed clamping plates 23 slidably connected inside. The driven gear 32 has evenly distributed arc-shaped grooves 33 inside. One end of the clamping plate 23 is fixedly connected to a limiting rod 31, and the outer ring of the limiting rod 31 is slidably connected to the arc-shaped groove 33. The clamping plate 23 is long and narrow, and one end of its outer wall is fixed to the limiting rod 31. The limiting rod 31 is short and narrow, and its outer ring slides with the arc-shaped groove 33 inside the driven gear 32. When the driven gear 32 rotates, the arc-shaped groove 33 drives the limiting rod 31 to move, so that the clamping plates 23 slide in opposite directions inside the support plate 29, realizing the clamping or loosening operation of metal shafts of different diameters, and adapting to the processing needs of metal shafts of various specifications.
[0038] Working principle: The metal shaft to be processed is placed in the clamping assembly on top of the support block 27. The third motor 28 is started, and the output end of the third motor 28 drives the drive gear 30 to rotate. The drive gear 30 meshes with the driven gear 32, causing the driven gear 32 to rotate. The arc-shaped groove 33 inside the driven gear 32 rotates with it. As the outer ring of the limiting rod 31 slides against the arc-shaped groove 33, the arc-shaped groove 33 drives the limiting rod 31 to move, thereby causing the clamping plate 23, which is fixedly connected to the limiting rod 31, to slide inside the support plate 29, realizing the processing of different... The clamping and fixing of the large and small metal shafts are performed. According to processing requirements, the second motor 17 on the left side of the processing box 1 is started. The output end of the second motor 17 drives the first lead screw 18 to rotate. The driving pulley 19 on the outer left side of the first lead screw 18 drives the driven pulley 22 on the outer side of the second lead screw 21 to rotate via the belt 20, causing the second lead screw 21 to rotate synchronously with the first lead screw 18. When the first lead screw 18 and the second lead screw 21 rotate, the connecting columns 26 at both ends of the right side of the moving seat 25 drive the support block 27 and the metal shaft fixed on it to rotate... The bottom inner wall of the processing box 1 slides to adjust the left and right position of the metal shaft. The second motor 17 stops moving. Alternatively, the first lead screw 18 can be rotated by rotating the second lead screw 21 for precise machining. The first electric slide rail 2 is started, which drives the first sliding block 3, support column 4, and horizontal plate 5 to move left and right as a whole, further adjusting the machining position. The second electric slide rail 6 at the bottom of the horizontal plate 5 is started, which causes the second sliding block 7 to drive the connecting plate 8, hydraulic cylinder 9, fixed plate 10, groove box 11 and other components to move back and forth at the bottom of the horizontal plate 5 to adjust to the appropriate front and back position. The hydraulic cylinder 9 is started, and the output end of the hydraulic cylinder 9 pushes the fixed plate 10, groove box 11 and other components to move downward, so that the first motor 16 at the bottom of the fixed plate 15 is close to the metal shaft. The first motor 16 is started, which drives the corresponding machining tool to machine the metal shaft. During the machining process, if machining resistance is encountered, the sliding column 14 slides on the bottom inner wall of the groove box 11, and the damping spring 13 plays a buffering role to protect the equipment and machining tool, while ensuring the stability of the machining.
[0039] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.
[0040] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A metal shaft machining apparatus for hardware machining, comprising a machining box (1), characterized in that: The processing box (1) left and right two sides top is fixedly connected with first electric sliding rail (2), first electric sliding rail (2) outer wall slidingly connected with first sliding block (3), first sliding block (3) top fixedly connected with support column (4), support column (4) top fixedly connected with horizontal plate (5), horizontal plate (5) bottom fixedly connected with second electric sliding rail (6), second electric sliding rail (6) outer wall slidingly connected with second sliding block (7), second sliding block (7) bottom fixedly connected with connecting disc (8), connecting disc (8) bottom fixedly connected with hydraulic cylinder (9), hydraulic cylinder (9) output end fixedly connected with fixed plate (10), fixed plate (10) bottom fixedly connected with recessed box (11), recessed box (11) bottom inner wall slidingly connected with sliding column (14), sliding column (14) top fixedly connected with sliding plate (12), and sliding plate (12) outer wall and recessed box (11) inner wall slidingly connected, sliding column (14) outer circle is provided with damping spring (13), and damping spring (13) one end is fixedly connected with recessed box (11) bottom, the other end of damping spring (13) is fixedly connected with fixed disc (15), and fixed disc (15) top and sliding column (14) bottom are fixedly connected, the first motor (16) is fixedly connected on the bottom of the fixed disc (15), the left side of the processing box (1) is provided with the drive assembly of adjusting distance, the bottom inner wall of the processing box (1) is slidingly connected with the support block (27), and the top of the support block (27) is provided with the clamping assembly of fixed different size.
2. The metal shaft machining apparatus for hardware machining according to claim 1, characterized in that: The clamping assembly includes a third motor (28), the third motor (28) is fixedly connected to the top of the support block (27), the support block (27) is fixedly connected with a support disc (29), the output end of the third motor (28) is fixedly connected with a driving gear (30), the outer wall of the driving gear (30) is engaged with a driven gear (32), and the middle end of the driven gear (32) is rotatably connected with the outer wall of the right side of the support disc (29).
3. The metal shaft machining apparatus for hardware machining according to claim 1, characterized in that: The drive assembly includes a second motor (17), the second motor (17) is fixedly connected to the left side of the inner wall of the processing box (1), the output end of the second motor (17) is fixedly connected with a first lead screw (18), and the right outer circle of the first lead screw (18) is threadedly connected with a moving seat (25).
4. The metal shaft machining apparatus for hardware machining according to claim 2, characterized in that: The support disc (29) is slidingly connected with evenly distributed clamping plates (23) inside, and the driven gear (32) is provided with evenly distributed arc-shaped grooves (33) inside.
5. The metal shaft machining apparatus for hardware machining according to claim 4, characterized in that: The outer wall of one end of the clamping plate (23) is fixedly connected with a limiting rod (31), and the outer circle of the limiting rod (31) is slidingly connected with the arc-shaped groove (33).
6. The metal shaft machining apparatus for hardware machining according to claim 3, characterized in that: The left outer circle of the first lead screw (18) is fixedly connected with a driving pulley (19), the left rear end of the inner part of the processing box (1) is rotatably connected with a second lead screw (21), the outer circle of the second lead screw (21) is fixedly connected with a driven pulley (22), and the belt (20) is arranged between the driving pulley (19) and the driven pulley (22).
7. The metal shaft machining apparatus for hardware machining according to claim 3, characterized in that: The guiding column (24) is slidably connected to the inside of the front and rear ends of the moving seat (25), and the left side of the guiding column (24) is fixedly connected to the inner wall of the processing box (1).
8. The metal shaft machining apparatus for hardware machining according to claim 3, characterized in that: The connecting column (26) is fixedly connected to the right side of the front and rear ends of the moving seat (25), and the right side of the connecting column (26) is fixedly connected to the left side of the supporting block (27).