Surface treatment equipment for gear machining

Abstract

The utility model discloses surface treatment equipment for gear machining, which comprises a bottom plate, a fixing frame, a surface treatment equipment body, an electric slide rail, a moving block and a treatment device, the surface treatment equipment body is fixedly mounted on the rear side of the top of the bottom plate, and the fixing frame is fixedly mounted on the top of the bottom plate; the electric sliding rail is installed on the front face of the surface treatment equipment body in a transmission mode. By arranging the transmission mechanism, the transmission mechanism can transmit power to the cleaning mechanism, so that the cleaning mechanism cleans sweeps generated by polishing, the automatic cleaning effect is achieved, and the problems that polishing sweeps are generated during polishing of the device, a structure for conveniently cleaning the sweeps is not provided, and the polishing efficiency is high are solved. The problems that more and more scraps are accumulated during use, workers need to use tools to clean the scraps when the scraps are accumulated too much, time and labor are wasted, convenience is not enough, and then the grinding efficiency is reduced are solved.

Description

Technical Field

[0001] This utility model relates to the technical field of gear surface treatment equipment, specifically a surface treatment equipment for gear processing. Background Technology

[0002] Planetary gears are gear systems that, in addition to rotating around their own axis like fixed-axis gears, also have their axis of rotation rotating around the axes of other gears along with the planet carrier. Rotation around their own axis is called "rotation," and rotation around the axes of other gears is called "revolution," much like planets in the solar system, hence the name. However, during machining and assembly, the gears must be smooth, free of cracks and damage, and their working surfaces must be free of burrs and scratches. The gears must also possess surface wear resistance and high precision. Therefore, the edges and corners of planetary gear reducers require surface grinding treatment devices.

[0003] According to announcement number CN219255114U, a gear surface treatment device for planetary gear production is disclosed, including a base plate. A slide bar is fixedly connected to the top wall of the base plate. Symmetrically shaped sliding blocks are slidably connected to the outer wall of the slide bar. A movable plate is fixedly connected to the top wall of the sliding blocks. A rotating block is rotatably connected to the top wall of the slide bar. One end of a connecting rod is rotatably connected to the top wall of the rotating block. An inner support block is fixedly connected to the top wall of the movable plate. A sliding rod is slidably connected between the inner support blocks. A spring is disposed on the outer wall of the sliding rod. The other end of the connecting rod is rotatably connected to one side of the inner support block. In this invention, the cooperation between the sliding blocks, rotating blocks, slide bar, connecting rod, inner support blocks, spring, and sliding rod achieves the effect of inner support clamping, solving the problem of displacement of the gear under the drive of the grinding wheel during the grinding process in the device for fixing planetary gears, thus improving production efficiency.

[0004] Based on the search of the aforementioned patents and the findings of existing equipment, while the aforementioned equipment can solve the problems of low automation, low efficiency, and lack of a device to fix the planetary gears, which causes the gears to shift under the drive of the grinding wheel during the grinding process and affect the grinding quality, the device also generates grinding waste during grinding and does not have a structure for easy cleaning of the waste. As the waste accumulates during use, workers need to use tools to clean it when it becomes too large, which is time-consuming, labor-intensive, and inconvenient, thus reducing the grinding efficiency. Utility Model Content

[0005] To address the problems mentioned in the background art, the purpose of this utility model is to provide a surface treatment device for gear processing, which has the advantage of automatic cleaning. This solves the problem that the device generates grinding waste during grinding and does not have a convenient structure for cleaning the waste. As a result, the waste accumulates more and more during use, and when it accumulates too much, workers need to use tools to clean it, which is time-consuming, laborious, and inconvenient, thus reducing grinding efficiency.

[0006] To achieve the above objectives, this utility model provides the following technical solution: a surface treatment device for gear processing, comprising a base plate, a fixed frame, a surface treatment device body, an electric slide rail, a moving block, and a processing device. The surface treatment device body is fixedly installed on the rear side of the top of the base plate, the fixed frame is fixedly installed on the top of the base plate, the electric slide rail is driven and installed on the front side of the surface treatment device body, the moving block is driven and connected to the surface of the electric slide rail, the processing device is fixedly installed on the bottom of the moving block, a connecting frame is fixedly installed on the back of the moving block, a transmission mechanism is fixedly installed on the top of the connecting frame, and cleaning mechanisms are connected to both sides of the bottom rear side of the connecting frame.

[0007] As a preferred embodiment of this utility model, the transmission mechanism includes an air pump, which is fixedly installed on the top of the connecting frame. The input end of the air pump is connected to an air suction pipe, which passes through the connecting frame and is connected to an air inlet pipe. The other end of the air inlet pipe is connected to a filter assembly.

[0008] As a preferred embodiment of the present invention, the filter assembly includes a filter box, which is connected to the other end of the air intake pipe, and a filter screen is fixedly connected to the bottom of the filter box.

[0009] As a preferred embodiment of this utility model, the cleaning mechanism includes a cleaning box, which is inserted into the bottom of the filter box. The cleaning box is N-shaped, and a sealing cover is snapped onto the surface of the cleaning box. There are three sealing covers that are evenly distributed, and plug-in blocks are fixedly installed on both sides of the cleaning box.

[0010] As a preferred embodiment of this utility model, connecting blocks are fixedly installed on the bottom of both sides of the filter box, and connecting grooves are provided inside the connecting blocks.

[0011] As a preferred embodiment of this utility model, plug blocks are fixedly installed on both sides of the top of the plug block, and the plug blocks are plugged into the connecting groove.

[0012] As a preferred embodiment of this utility model, a limiting component is slidably installed on the outer side of the connecting block, and both the insert block and the connecting block have limiting grooves inside for use with the limiting component.

[0013] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0014] 1. This utility model, by setting up a transmission mechanism, enables the transmission mechanism to transmit power to the cleaning mechanism, which then cleans the waste generated during grinding, thereby achieving an automatic cleaning effect. This solves the problem that the device generates grinding waste during grinding and does not have a convenient structure for cleaning the waste. During use, the waste accumulates more and more, and when it accumulates too much, workers still need to use tools to clean it, which is time-consuming, laborious, and inconvenient, thus reducing grinding efficiency. This invention achieves an automatic cleaning effect.

[0015] 2. This utility model, by setting up a transmission mechanism, starts the air pump, which generates suction force that is transmitted to the suction pipe. The suction pipe then transmits the suction force to the air inlet pipe, which in turn transmits the suction force through the filter assembly to the cleaning mechanism, thus enabling the cleaning mechanism to clean up the waste.

[0016] 3. By setting up a filter assembly, this utility model enables the air inlet pipe to transmit suction to the filter box, which in turn transmits the suction through the filter screen to the cleaning box. The filter box then filters out garbage and impurities through the filter screen, preventing garbage and impurities from being sucked into the air pump and ensuring the service life of the air pump. Attached Figure Description

[0017] Figure 1 This is a schematic diagram of the overall three-dimensional structure of the present invention;

[0018] Figure 2 This is a schematic diagram of the overall three-dimensional structure of the present invention from another perspective;

[0019] Figure 3 This is a partial three-dimensional structural diagram of the present invention.

[0020] In the diagram: 1. Base plate; 2. Fixing frame; 3. Surface treatment equipment body; 4. Electric slide rail; 5. Moving block; 6. Processing device; 7. Connecting frame; 8. Transmission mechanism; 801. Air pump; 802. Suction pipe; 803. Air inlet pipe; 804. Filter assembly; 8041. Filter box; 8042. Filter screen; 9. Cleaning mechanism; 901. Cleaning box; 902. Sealing cover; 903. Insertion block; 10. Connecting block; 11. Connecting groove; 12. Insertion block; 13. Limiting component; 14. Limiting groove. Detailed Implementation

[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0022] like Figures 1 to 3 As shown, the present invention provides a surface treatment device for gear processing, including a base plate 1, a fixing frame 2, a surface treatment device body 3, an electric slide rail 4, a moving block 5, and a processing device 6. The surface treatment device body 3 is fixedly installed on the rear side of the top of the base plate 1, the fixing frame 2 is fixedly installed on the top of the base plate 1, the electric slide rail 4 is drivenly installed on the front side of the surface treatment device body 3, the moving block 5 is drivenly connected to the surface of the electric slide rail 4, the processing device 6 is fixedly installed on the bottom of the moving block 5, a connecting frame 7 is fixedly installed on the back of the moving block 5, a transmission mechanism 8 is fixedly installed on the top of the connecting frame 7, and cleaning mechanisms 9 are connected to both sides of the bottom rear side of the connecting frame 7.

[0023] refer to Figure 2 The transmission mechanism 8 includes a vacuum pump 801, which is fixedly installed on the top of the connecting frame 7. The input end of the vacuum pump 801 is connected to a suction pipe 802, which passes through the connecting frame 7 and is connected to an air inlet pipe 803. The other end of the air inlet pipe 803 is connected to a filter assembly 804.

[0024] As a technical optimization of this utility model, by setting up a transmission mechanism 8, by starting the air pump 801, the air pump 801 generates suction force which is transmitted to the air suction pipe 802, the air suction pipe 802 transmits the suction force to the air inlet pipe 803, and the air inlet pipe 803 transmits the suction force to the cleaning mechanism 9 through the filter assembly 804, so that the cleaning mechanism 9 completes the cleaning of waste debris.

[0025] refer to Figure 3 The filter assembly 804 includes a filter box 8041, which is connected to the other end of the air intake pipe 803. A filter screen 8042 is fixedly connected to the bottom of the filter box 8041.

[0026] As a technical optimization of this utility model, by setting up a filter assembly 804, the air inlet pipe 803 can transmit suction to the filter box 8041, and the filter box 8041 transmits the suction to the cleaning box 901 through the filter screen 8042. The filter box 8041 filters the garbage and impurities through the filter screen 8042, preventing the garbage and impurities from being sucked into the suction pump 801 and ensuring the service life of the suction pump 801.

[0027] refer to Figure 3 The cleaning mechanism 9 includes a cleaning box 901, which is inserted into the bottom of the filter box 8041. The cleaning box 901 is N-shaped. A sealing cover 902 is snapped onto the surface of the cleaning box 901. There are three sealing covers 902, which are evenly distributed. Insertion blocks 903 are fixedly installed on both sides of the cleaning box 901.

[0028] As a technical optimization of this utility model, by setting up a cleaning mechanism 9, after the cleaning box 901 is inserted into the filter box 8041, the filter box 8041 transmits suction to the cleaning box 901, so that the cleaning box 901 can extract the waste generated by grinding through the cleaning port, thereby achieving the effect of automatic cleaning.

[0029] refer to Figure 3 Connecting blocks 10 are fixedly installed on the bottom of both sides of the filter box 8041, and connecting grooves 11 are opened inside the connecting blocks 10.

[0030] As a technical optimization of this utility model, by setting a connecting block 10 and a connecting groove 11, the connecting block 10 is inserted into the insert block 12 through the connecting groove 11, thus ensuring the stability of the connection between the filter box 8041 and the cleaning box 901.

[0031] refer to Figure 3 Both sides of the top of the plug block 903 are fixedly installed with plug blocks 12, and the plug blocks 12 are plugged into the connecting groove 11.

[0032] As a technical optimization of this utility model, by setting the plug 12, the plug block 903 can be connected to the connecting block 10 by plugging the plug 12 into the connecting groove 11, thus ensuring the stability of the connection between the filter box 8041 and the cleaning box 901.

[0033] refer to Figure 3 A limiting member 13 is slidably installed on the outer side of the connecting block 10, and a limiting groove 14 for use with the limiting member 13 is opened inside both the insert block 12 and the connecting block 10.

[0034] As a technical optimization of this utility model, by setting the limiting member 13 and the limiting groove 14, the user can use the limiting member 13 and the limiting groove 14 to limit the plug-in block 12 and the connecting block 10 after plugging in, so as to prevent the two from falling off and ensure the stability of plugging in.

[0035] The working principle and usage process of this utility model are as follows: During use, the base plate 1, fixing frame 2, surface treatment equipment body 3, electric slide rail 4, moving block 5, and processing device 6 are assembled and used. The surface treatment equipment body 3 is existing technology, and its structure and working principle are the same as those of a planetary gear production gear surface treatment equipment in the prior art document (publication number: CN219255114U), so it will not be described again here. When it is necessary to clean the grinding debris, the vacuum pump 801 is started, causing the input end of the vacuum pump 801 to generate suction force, which is transmitted to the suction pipe 802. The suction pipe 802 then transmits the suction force to the air inlet pipe 803, which then... The suction force is transmitted to the filter box 8041, which in turn transmits it to the filter screen 8042, enabling the filter screen 8042 to filter out waste debris and prevent it from being sucked into the suction pump 801 and causing damage. The filter box 8041 then transmits the suction force to the cleaning box 901, which extracts and cleans the waste debris. After cleaning, the filter box 8041 and the cleaning box 901 can be disassembled, and the sealing cover 902 can be separated from the cleaning box 901, making it easy for the user to dispose of the waste debris inside the cleaning box 901. The entire cleaning structure moves synchronously with the moving block 5 via the connecting frame 7, thus achieving an automatic cleaning effect.

[0036] In summary, this surface treatment equipment for gear processing, by setting up a transmission mechanism 8, enables the transmission mechanism 8 to transmit power to the cleaning mechanism 9, which in turn cleans the waste generated during grinding, thereby achieving an automatic cleaning effect. This solves the problem that the device generates grinding waste during grinding and does not have a convenient structure for cleaning the waste. As a result, the waste accumulates more and more during use, and when it accumulates to an excessive amount, workers still need to use tools to clean it, which is time-consuming, labor-intensive, and inconvenient, thus reducing grinding efficiency.

[0037] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.

[0038] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A surface treatment apparatus for gear machining, comprising a base plate (1), a fixing frame (2), a surface treatment apparatus body (3), an electric sliding rail (4), a moving block (5) and a treatment device (6), characterized in that: The surface treatment equipment body (3) is fixedly installed on the top of the rear side of the bottom plate (1), the fixed frame (2) is fixedly installed on the top of the bottom plate (1), the electric slide rail (4) is drivingly installed on the front surface of the surface treatment equipment body (3), the moving block (5) is drivingly connected to the surface of the electric slide rail (4), the processing device (6) is fixedly installed on the bottom of the moving block (5), the back surface of the moving block (5) is fixedly installed with the connecting frame (7), the top of the connecting frame (7) is fixedly installed with the transmission mechanism (8), and the bottom of the connecting frame (7) is communicated with the cleaning mechanism (9) on both sides.

2. The surface treatment apparatus for gear machining according to claim 1, characterized by: The transmission mechanism (8) comprises an air suction pump (801), the air suction pump (801) is fixedly installed on the top of the connecting frame (7), the input end of the air suction pump (801) is communicated with the air suction pipe (802), the air suction pipe (802) penetrates through the connecting frame (7) and is communicated with the air inlet pipe (803), and the other end of the air inlet pipe (803) is communicated with the filter assembly (804).

3. The surface treatment apparatus for gear machining according to claim 2, characterized by: The filter assembly (804) comprises a filter box (8041), the filter box (8041) is communicated at the other end of the air inlet pipe (803), and the filter net (8042) is fixedly communicated at the bottom of the filter box (8041).

4. The surface treatment apparatus for gear machining according to claim 1, characterized by: The cleaning mechanism (9) comprises a cleaning box (901), the cleaning box (901) is inserted into the bottom of the filter box (8041), the cleaning box (901) is arranged in an N shape, the sealing cover (902) is clamped on the surface of the cleaning box (901), the sealing cover (902) is arranged in three and is distributed at equal distances, and the plug-in blocks (903) are fixedly installed on both sides of the cleaning box (901).

5. The surface treatment apparatus for gear machining according to claim 4, characterized by: The connecting blocks (10) are fixedly installed on the bottoms of the two sides of the filter box (8041), and the connecting grooves (11) are formed in the connecting blocks (10).

6. The surface treatment apparatus for gear machining according to claim 5, characterized by: The plug blocks (12) are fixedly installed on the two sides of the top of the plug-in blocks (903), and the plug blocks (12) are plug-in matched with the connecting grooves (11).

7. The surface treatment apparatus for gear machining according to claim 6, characterized by: The limiting pieces (13) are slidingly installed on the outer sides of the connecting blocks (10), and the limiting grooves (14) matched with the limiting pieces (13) are formed in the connecting blocks (10) and the plug-in blocks (903).

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