Assembling die for outer support of falling protector

By using a mold base, pin installer, and positioning block made of 45# steel, the precise positioning and efficient assembly of the fall arrestor's outer support were achieved, solving the problems of low production efficiency and low precision, and improving production efficiency and quality stability.

CN223573023UActive Publication Date: 2025-11-21ZHEJIANG NORMAL UNIV
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Patent Information

Application Number
CN202423053057.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-11
Publication Date
2025-11-21
Estimated Expiration
2034-12-11

AI Technical Summary

Technical Problem

The production efficiency of the external support frame for fall arresters is low and the assembly accuracy is not high, making it difficult to meet the needs of modern large-scale production.

Method used

The mold base, pin installer, and left and right positioning blocks are made of 45# steel. Combined with V-blocks, shims, and positioning pins, they achieve precise positioning and stable support, ensuring accurate fit and efficient assembly of parts during the assembly process.

Benefits of technology

It significantly improves assembly accuracy and efficiency, reduces errors in the assembly process, shortens the cycle time, and enhances production efficiency and quality stability.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an assembling die for an outer support of a falling protector, and relates to the field of support assembling dies. Aiming at the problems of low manual assembly efficiency and poor precision of the bracket in enterprise production, the clamp comprises a mold base, a pin installer, a left positioning block and a right positioning block, a die base is made of No.45 steel, a front-end V-shaped block supports the head of a support to prevent inclination, and a rear-end heightening block, a positioning pin and left and right positioning blocks cooperate to position a lower plate; the pin installer is also made of No.45 steel, and a middle magnetic attraction assembly attracts a round pin, is matched with the pin in height and serves as an upper plate support. The left and right positioning blocks precisely position the upper and lower plates according to specific structural design. The overall structural design is exquisite and reasonable, the assembly precision and efficiency are greatly improved through an innovative positioning structural system, error accumulation is reduced, the assembly period is shortened, the production efficiency and the quality stability are enhanced, and powerful support is provided for efficient application of industrial production.
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Description

TECHNICAL FIELD

[0001] The utility model discloses a die relates to the field of anti -faller support assembly die. BACKGROUND

[0002] In the enterprise production process, the outer support of the anti -faller is assembled manually by the worker, and there is the defect of low efficiency and low assembly precision, which not only increases the production cost, but also reduces the product quality and production efficiency, and is difficult to meet the demand of modern large -scale production. SUMMARY

[0003] The utility model discloses a support assembly die to solve the product quality and production efficiency etc.

[0004] The utility model discloses a support assembly die, including:

[0005] 1. die base: select 45 no. steel material quality and make, this material quality gives die base excellent strength and rigid performance. Its front end is provided with V type block structure, this structure can accurately support the head of support, effectively avoids the inclination phenomenon of parts in the assembly process, thereby guaranteeing the efficiency of assembly. The rear end is equipped with a pad and a positioning pin, and under the synergistic effect of the left and right positioning blocks, accurate and efficient positioning operation can be carried out on the lower plate, ensuring the position accuracy of the lower plate in the die, laying a solid foundation for the subsequent assembly process, greatly improving the positioning reliability and processing quality of the whole die.

[0006] 2. pin installer: select 45 no. steel material quality and make, the middle part of the installer is equipped with a component with magnetic attraction function, the component can generate magnetic attraction force with the round pin, thereby achieving the adsorption positioning effect of the round pin. And the height design of the installer is accurately matched with the height of the pin, so that it can play the adsorption function of the round pin while serving as a support structure for the upper plate, stably and reliably supporting the upper plate, effectively ensuring the structural stability and assembly accuracy of the die during operation, optimizing the mechanical properties and work efficiency of the whole die.

[0007] 3. left and right positioning blocks: the left and right positioning blocks realize accurate positioning function of the upper plate and the lower plate in the horizontal direction through specific mechanical structure and size design, the middle part of the main body is structured as a slope, and plays a guiding effect in the assembly process of the pin installer, can effectively guide the pin installer to assemble according to the predetermined track and direction, thereby ensuring the accurate positioning of the pin installer in the whole structure of the die, improving the accuracy and smoothness of the die assembly link, and optimizing the overall mechanical properties and assembly process level of the die.

[0008] The mold related to the utility model discloses present exquisite and reasonable structural design layout, it realizes the significant promotion of assembly precision and the substantial optimization of assembly efficiency fundamentally through ingenious positioning structure system of innovatively using, the positioning structure can implement extremely accurate space positioning and constraint to each part in the mold assembly process by virtue of its unique mechanical structure and accurate size matching, thereby maximum degree reduces the error accumulation in the assembly process, ensures the cooperation between each part reaches the highly precise level, shortens the assembly cycle effectively, enhances the production efficiency and quality stability of the mold whole, provides solid technical support and guarantee for the efficient application of the mold in industrial production. BRIEF DESCRIPTION OF DRAWINGS

[0009] Figure 1 It is application scene schematic diagram of the utility model;

[0010] Figure 2 It is half cutout schematic diagram of application scene part of the utility model;

[0011] Figure 3 It is mold schematic diagram of the utility model;

[0012] Figure 4 It is part schematic diagram of the utility model;

[0013] In the drawing: 1, pin installer;2, bottom plate;3, upper plate;4, M6x80 screw;5, positioning block;6, C-shaped plate;7, support head;8, V-shaped block;9, round pin;10, lower plate;11, pad high block;12, positioning pin;13, M10x5 screw. DETAILED DESCRIPTION

[0014] The specific embodiment of the utility model is explained in detail as follows in combination with the drawings:

[0015] Embodiment: refer to Figure 2 and Figure 3The utility model relates to an external support assembly jig of a fall arrester, and the jig base is assembled from a bottom plate (2), a V-shaped block (8), a positioning block (5) and a screw (4, 13) and the like. The lower region of the base is equipped with a raised block (11) and a positioning pin (12), which work together to perform precise positioning operation on the lower plate of the external support of the fall arrester. The positioning block (5) is symmetrically distributed left and right, and after the upper and lower plates are initially positioned, a secondary positioning process is further carried out to enhance the precision and reliability of positioning. In particular, the middle part of the positioning block is carefully shaped as a slope, which can efficiently play a guiding function and accurately guide the pin installer (1) to smoothly fit along the preset ideal path and direction based on the specific inclination angle and excellent surface geometric characteristics of the slope during the assembly and promotion process of the pin installer (1), thereby laying a solid foundation for the orderly development of the entire assembly process.

[0016] The specific use steps of the jig are as follows. First, the M6 lock nut is properly placed in the specific position inside the M10x5 screw (13) of the bottom plate 4; then, the support head (7) is accurately placed on the V-shaped block (8) to ensure that its position is stable and meets the assembly requirements; subsequently, the lower plate (10) of the external support of the fall arrester is accurately placed in the space range defined by the support head (7), and the precise fitting and stable fixation of the lower plate are realized by the cooperative positioning action of the positioning block (5) and the positioning pin (12). After that, the pin installer (1) with a pin is smoothly and stably pushed into the predetermined position of the support head (7) under the assistance of the slope guiding function of the positioning block (5); then, the upper plate (3) of the external support of the fall arrester is carefully placed in the corresponding position inside the support head (7); finally, the screw is inserted and reliably fastened to complete the entire assembly process of the external support of the fall arrester. During the entire operation process, the cooperation between the various components is tight and gapless, fully demonstrating the significant advantages of the utility model jig in improving assembly precision and efficiency, effectively solving the many drawbacks of the traditional manual assembly method, and providing strong technical support and guarantee means for the high-quality and large-scale production of the external support of the fall arrester.

Claims

1. An assembly mold for an outer support of a fall arrestor, characterized by, Comprise: Mold base: made of 45 steel material, has enough strength and rigidity, the front end is provided with V-shaped block (8) structure for supporting support head (7) to prevent parts from tilting, the rear end is provided with pad block (11) and positioning pin (12), and is matched with left and right positioning block (5) to position lower plate (10); Pin installer (1): made of 45 steel material, the middle part is provided with a magnetic assembly capable of adsorbing round pin, and the height is same with that of round pin (9), can support upper plate (3) while adsorbing round pin (9); Left and right positioning block: used for accurately positioning upper plate (3) and lower plate (10) in horizontal direction.

2. The fall arrestor outer carrier assembly jig of claim 1, wherein, The pad block (11) and positioning pin (12) at the rear end of the mold base cooperate with the left and right positioning block (5) to ensure the accurate position of the lower plate (10).

3. The fall arrestor outer carrier assembly jig of claim 1, wherein, The magnetic assembly of the pin installer (1) and the round pin (9) generate magnetic attraction force to realize adsorption positioning effect.