Calibration discharge tool jig for quickly connecting and fixing electrode based on pneumatic valve
By using the power output positioning structure of the pneumatic valve, combined with the connecting seat and positioning components, the problem of insufficient adaptability of tooling fixtures to positioning different electrodes is solved, and effective positioning of electrodes of different sizes and shapes is achieved, thus improving the practicality of tooling fixtures.
Patent Information
- Application Number
- CN202423273392.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-30
- Publication Date
- 2025-11-21
- Estimated Expiration
- 2034-12-30
AI Technical Summary
Existing tooling fixtures cannot effectively adapt to electrodes of different sizes and shapes during electrode positioning, resulting in low positioning adaptability.
A power output positioning structure based on a pneumatic valve is adopted. Through the cooperation of the connecting seat and positioning components, the adaptability of electrode positioning is improved. This includes the design of components such as the pneumatic valve body, frustum block, fixed rod, positioning cylinder, push block, rotating plate and pressure plate.
It enables effective positioning of electrodes of different sizes and shapes, improves the adaptability of tooling fixtures, and facilitates the normal operation of calibration discharge work.
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Figure CN223573039U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The application relates to the technical field of tooling jigs, in particular to a calibration discharge tooling jig for quickly connecting and fixing electrodes based on a pneumatic valve. BACKGROUND
[0002] A jig is a large category of tools for woodworking, blacksmithing, benchwork, machinery, electrical control and other handicrafts, and is mainly used to assist in controlling position or action (or both). Jigs can be divided into three categories: process assembly jigs, project test jigs and circuit board test jigs. In the calibration discharge process of electrodes, the electrodes and the jig need to be fixed together so as to be fixed to a discharge machine for calibration.
[0003] According to the tooling jig disclosed in Chinese Patent No. CN217596930U, the jig is provided with a jig seat at the lower end, a connecting seat is provided at the lower end of the jig seat, a connecting groove is provided at the position where the upper end of the connecting seat is connected to the jig seat, first threaded holes are provided on both sides of one side wall of the connecting seat, locking bolts are arranged in the first threaded holes, gaskets are arranged on both sides of the lower end of the connecting seat, a connecting plate is arranged between the gaskets, and the electrode to be calibrated and discharged can be conveniently connected to the jig through the pneumatic valve for calibration and discharge, and the connection is convenient and fast.
[0004] However, the patent still has some shortcomings in actual use. In the calibration process of the electrode, the electrode is directly connected through the pneumatic valve, and the size of the output end of the pneumatic valve is fixed. If the electrode is positioned only by directly clamping the pneumatic valve, the size of the positioned electrode will be limited, and the positioning of electrodes of other shapes and different sizes cannot be effectively met, so that the applicability of the tooling jig needs to be improved. Content of the utility model
[0005] In view of the shortcomings of the prior art, the application provides a calibration discharge tooling jig for quickly connecting and fixing electrodes based on a pneumatic valve, which has the advantages of being able to improve the adaptability of electrode positioning through the power output positioning structure based on the pneumatic valve, and solves the problem of low adaptability of existing tooling jigs in positioning electrodes of different sizes in actual use.
[0006] To achieve the above-mentioned purpose, the application provides the following technical scheme: a calibration discharge tooling jig for quickly connecting and fixing electrodes based on a pneumatic valve, comprising a connecting seat, a connecting assembly is installed on the top of the connecting seat, and a positioning assembly is installed on the bottom of the connecting seat.
[0007] The positioning assembly comprises a pneumatic valve body at the bottom of the connecting seat, a circular truncated cone block fixedly installed on the output shaft of the pneumatic valve body, four fixing rods fixedly installed at the bottom of the pneumatic valve body, a positioning cylinder fixedly installed between the four fixing rods close to the side of the circular truncated cone block, an electrode body inserted into the inner side of the positioning cylinder, four pushing blocks at the top of the positioning cylinder, four movable holes opened at the top of the positioning cylinder, a rotating rod rotatably connected to the inner side of the movable hole through a bearing, a rotating plate fixedly installed on the outer side of the rotating rod, a connecting piece hingedly installed on the side of the rotating plate close to the electrode body through a pin shaft, a pressing plate fixedly installed on the side of the connecting piece close to the electrode body, and a gasket bonded on the side of the pressing plate close to the electrode body.
[0008] By adopting the above technical scheme, the adaptability of electrode positioning can be improved by the power output positioning structure based on the pneumatic valve, so that most electrodes of different sizes or even different shapes can be effectively positioned.
[0009] Further, the connecting assembly comprises a connecting groove opened at the top of the connecting seat, a jig body inserted into the inner side of the connecting groove, a plurality of first bolts penetrating the outer side of the connecting seat, a connecting plate abutting against the bottom of the connecting seat, and a plurality of second bolts penetrating the bottom of the connecting plate.
[0010] By adopting the above technical scheme, the connecting seat and the jig body can be connected.
[0011] Further, a plurality of first threaded grooves are opened on the outer side of the jig body and can be threadedly connected with the plurality of first bolts, a plurality of second threaded grooves are opened at the bottom of the connecting seat and can be threadedly connected with the plurality of second bolts, and the pneumatic valve body is fixedly installed at the bottom of the connecting plate.
[0012] By adopting the above technical scheme, the jig body can be fixedly installed on the inner side of the connecting groove through the cooperation between the first bolt and the first threaded groove, and the connecting plate can be fixedly installed at the bottom of the connecting seat through the cooperation between the second bolt and the second threaded groove.
[0013] Further, the diameter of the bottom of the circular truncated cone block is smaller than the diameter of the top, the outer side of the circular truncated cone block can be attached to the side of the pushing block close to the circular truncated cone block, and the corners of the pushing block are arc-shaped.
[0014] By adopting the above technical scheme, the circular truncated cone block can drive the pushing block to move during the downward movement driven by the pneumatic valve body.
[0015] Further, the movable hole can normally rotate relative to the rotating plate, and the bottom of the positioning cylinder is in an open arrangement.
[0016] Through the above technical scheme, the rotating plate can normally move in the inner side of the movable hole, and the electrode body can be normally put into the inside of the positioning cylinder.
[0017] Further, the top of the rotating plate is fixedly connected with the bottom of the corresponding push block, and the pressing plate is located in the inside of the positioning cylinder.
[0018] Through the above technical scheme, when the push block is driven to move, the corresponding rotating plate can be driven to rotate, so that the pressing plate can extrude and limit the outside of the electrode body when being driven to move by the rotating plate.
[0019] Further, the angle between the top of the pressing plate and the side close to the electrode body of the corresponding rotating plate is maximum 45 degrees.
[0020] Through the above technical scheme, the side close to the electrode body of the rotating plate can limit the pressing plate.
[0021] Further, the surface of the gasket is irregularly wavy, and the gasket is a hard wear-resistant rubber pad.
[0022] Through the above technical scheme, good anti-skid positioning effect can be achieved, and long-time use requirement can be met.
[0023] Compared with the prior art, the technical scheme of the present application has the following beneficial effects:
[0024] The calibration discharge tool jig for quickly connecting and fixing the electrode based on the pneumatic valve can improve the adaptability of electrode positioning through the power output positioning structure based on the pneumatic valve by cooperation between the connecting assembly on the top of the connecting seat and the positioning assembly on the bottom, so that most electrodes of different sizes and even different shapes can be effectively positioned, thereby facilitating the normal calibration discharge work, improving the adaptability of the tool jig to different electrodes, and effectively improving the practicality of the tool jig. BRIEF DESCRIPTION OF DRAWINGS
[0025] Figure 1 is a structural schematic diagram of the present application;
[0026] Figure 2 is a structure of the present application Figure 1 is a partial enlarged schematic diagram of part A of the present application;
[0027] Figure 3 is a structure of the present application Figure 2 is a three-dimensional schematic diagram of the push block connecting structure of the present application.
[0028] In the figure: 1, connecting seat; 200, connecting assembly; 201, connecting groove; 202, jig main body; 203, first bolt; 204, connecting plate; 205, second bolt; 300, positioning assembly; 301, pneumatic valve main body; 302, circular truncated cone block; 303, fixed rod; 304, positioning cylinder; 305, electrode main body; 306, push block; 307, movable hole; 308, rotating rod; 309, rotating plate; 310, connecting piece; 311, pressing plate; 312, gasket. DETAILED DESCRIPTION
[0029] The technical solutions in the embodiments of the present application will be described clearly and completely below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments of the present application. Based on the embodiments in the present application, all other embodiments obtained by a person of ordinary skill in the art without creative work are within the scope of protection of the present application.
[0030] Please refer to Figures 1 to 3 The present application provides a technical solution: a calibration discharge tool jig based on a pneumatic valve for quickly connecting and fixing an electrode, comprising a connecting seat 1, a connecting assembly 200 is installed on the top of the connecting seat 1, and a positioning assembly 300 is installed on the bottom of the connecting seat 1; through the cooperation between the connecting assembly 200 on the top of the connecting seat 1 and the positioning assembly 300 on the bottom, the adaptability of electrode positioning can be improved through the power output positioning structure based on the pneumatic valve, so that most electrodes of different sizes and even different shapes can be effectively positioned, thereby facilitating the normal operation of calibration discharge work, and improving the adaptability of the tool jig to different electrodes, so that the practicality of the tool jig is effectively improved.
[0031] The positioning assembly 300 in the embodiment is a structure for facilitating positioning of electrodes of different sizes.
[0032] As Figure 1 , Figure 2 and Figure 3As shown, the positioning assembly 300 comprises a pneumatic valve body 301 at the bottom of the connecting seat 1, a circular truncated cone block 302 fixedly installed on the output shaft of the pneumatic valve body 301, four fixed rods 303 fixedly installed at the bottom of the pneumatic valve body 301, a positioning cylinder 304 fixedly installed between the four fixed rods 303 near the circular truncated cone block 302, an electrode body 305 inserted into the inner side of the positioning cylinder 304, four push blocks 306 at the top of the positioning cylinder 304, four movable holes 307 opened at the top of the positioning cylinder 304, a rotating rod 308 rotatably connected to the inner side of the movable hole 307 through a bearing, a rotating plate 309 fixedly installed on the outer side of the rotating rod 308, a connecting sheet 310 hingedly connected to the rotating plate 309 near the electrode body 305 through a pin shaft, a pressing plate 311 fixedly installed on the connecting sheet 310 near the electrode body 305, and a gasket 312 adhesively installed on the pressing plate 311 near the electrode body 305.
[0033] It should be noted that the diameter of the bottom of the circular truncated cone block 302 is smaller than the diameter of the top, and the outer side of the circular truncated cone block 302 can be attached to the side of the push block 306 near the circular truncated cone block 302. The corners of the push block 306 are arc-shaped, so that the circular truncated cone block 302 can drive the push block 306 to move during the downward movement driven by the pneumatic valve body 301. The movable hole 307 can allow the corresponding rotating plate 309 to normally rotate, so that the rotating plate 309 can normally move in the inner side of the movable hole 307.
[0034] In addition, the bottom of the positioning cylinder 304 is provided with an opening, so that the electrode body 305 can be normally placed in the inner side of the positioning cylinder 304. The top of the rotating plate 309 is fixedly connected to the bottom of the corresponding push block 306, so that the push block 306 can drive the corresponding rotating plate 309 to rotate when it is driven to move. The pressing plate 311 is located in the inner side of the positioning cylinder 304, so that the pressing plate 311 can extrude and limit the outer side of the electrode body 305 when it is driven to move by the rotating plate 309.
[0035] At the same time, the angle between the top of the pressing plate 311 and the side of the corresponding rotating plate 309 near the electrode body 305 is at most forty-five degrees, so that the side of the rotating plate 309 near the electrode body 305 can limit the pressing plate 311 to a certain extent. Therefore, when the electrode body 305 is not inserted into the inner side of the positioning cylinder 304, the natural placement angle of the pressing plate 311 will not be too large, which is convenient for the entry of the electrode body 305 and the extrusion and positioning of the pressing plate 311. The surface of the gasket 312 is irregularly wavy, and the gasket 312 is a hard and wear-resistant rubber pad, which can achieve good anti-skid positioning effect and can meet the long-term use requirement.
[0036] The connecting assembly 200 in the embodiment is a structure for connecting a jig.
[0037] As Figure 1As shown, the connecting assembly 200 comprises a connecting groove 201 opened at the top of the connecting base 1, a jig body 202 inserted into the inner side of the connecting groove 201, a plurality of first bolts 203 penetrating the outer side of the connecting base 1, a connecting plate 204 abutting the bottom of the connecting base 1, and a plurality of second bolts 205 penetrating the bottom of the connecting plate 204.
[0038] It should be noted that the outer side of the jig body 202 is provided with a plurality of first threaded grooves for threadedly connecting the plurality of first bolts 203, and the bottom of the connecting base 1 is provided with a plurality of second threaded grooves for threadedly connecting the plurality of second bolts 205, so that the jig body 202 can be fixed to the inner side of the connecting groove 201 through the cooperation between the first bolts 203 and the first threaded grooves, and the connecting plate 204 can be fixed to the bottom of the connecting base 1 through the cooperation between the second bolts 205 and the second threaded grooves.
[0039] It should be further noted that the jig body 202 can be fixed to the outer side of the discharge machine through bolts or other connecting members. The discharge machine is a machining method for machining materials by using the electric corrosion phenomenon of pulse spark discharge between two poles (tool electrode and workpiece electrode) in a certain medium, so as to make the size, shape and surface quality of the part meet the predetermined requirements. It can be used for electrode calibration discharge work. The pneumatic valve body 301 is fixed to the bottom of the connecting plate 204, so that the pneumatic valve body 301 can be connected and fixed to the bottom of the connecting base 1 through the connecting plate 204.
[0040] The working principle of the above embodiment is as follows:
[0041] When it is necessary to position the electrode for calibration discharge work, the electrode body 305 is inserted into the inner side of the positioning cylinder 304, the pneumatic valve body 301 is started, the circular truncated cone block 302 is driven to move by the output shaft, the outer side of the push block 306 is pushed under the pushing action of the outer side inclined surface of the circular truncated cone block 302, the rotating plate 309 is rotated on the outer side of the corresponding rotating rod 308, the pressing plate 311 clamps and limits the electrode body 305 through the gasket 312, and then the jig body 202 and the electrode body 305 are fixed on the discharge machine together, so as to facilitate the normal calibration discharge work.
[0042] Compared with the prior art, the fast connection and fixed electrode calibration discharge tooling jig based on the pneumatic valve can improve the adaptability of electrode positioning through the power output positioning structure based on the pneumatic valve, so that most electrodes of different sizes or even different shapes can be effectively positioned, thereby facilitating the normal operation of the calibration discharge work, improving the adaptability of the tooling jig to different electrodes, effectively improving the practicality of the tooling jig, and solving the problem of low adaptability of the existing tooling jig to different size electrodes in actual use.
[0043] The electrical components in the text are electrically connected with the main control unit and the power supply. The provision of the power supply is a common knowledge in the art. The main control unit can be a computer or other conventional known device that can be controlled. Through simple programming by those skilled in the art, it can be realized. And it is an existing public power connection technology, which is not described in detail in the text.
Claims
1. A calibration discharge tooling jig for fast connecting and fixing electrodes based on a pneumatic valve, comprising a connecting seat (1), characterized in that: The top of the connecting seat (1) is provided with a connecting assembly (200), and the bottom of the connecting seat (1) is provided with a positioning assembly (300); The positioning assembly (300) comprises a pneumatic valve body (301) located at the bottom of the connecting seat (1), a circular truncated cone block (302) fixedly installed on the output shaft of the pneumatic valve body (301), four fixed rods (303) fixedly installed at the bottom of the pneumatic valve body (301), a positioning cylinder (304) fixedly installed between the four fixed rods (303) on the side close to the circular truncated cone block (302), an electrode body (305) inserted into the inner side of the positioning cylinder (304), four push blocks (306) located at the top of the positioning cylinder (304), four movable holes (307) formed at the top of the positioning cylinder (304), a rotating rod (308) rotatably connected to the inner side of the movable hole (307) through a bearing, a rotating plate (309) fixedly installed on the outer side of the rotating rod (308), a connecting sheet (310) hingedly connected to the side of the rotating plate (309) close to the electrode body (305) through a pin shaft, a pressing plate (311) fixedly installed on the side of the connecting sheet (310) close to the electrode body (305), and a gasket (312) adhesively connected to the side of the pressing plate (311) close to the electrode body (305).
2. The calibration mark discharge tooling jig for fast connecting and fixing electrode based on pneumatic valve according to claim 1, characterized in that: The connecting assembly (200) comprises a connecting groove (201) formed at the top of the connecting seat (1), a jig body (202) inserted into the inner side of the connecting groove (201), a plurality of first bolts (203) penetrating through the outer side of the connecting seat (1), a connecting plate (204) abutting against the bottom of the connecting seat (1), and a plurality of second bolts (205) penetrating through the bottom of the connecting plate (204).
3. The calibration mark discharge tooling jig for fast connecting and fixing electrodes based on a pneumatic valve according to claim 2, characterized in that: A plurality of first threaded grooves are formed in the outer side of the jig body (202) and can be threadedly connected with the plurality of first bolts (203), a plurality of second threaded grooves are formed in the bottom of the connecting seat (1) and can be threadedly connected with the plurality of second bolts (205), and the pneumatic valve body (301) is fixedly installed at the bottom of the connecting plate (204).
4. The gage discharge tooling fixture of claim 1, wherein: The diameter of the bottom of the circular truncated cone block (302) is smaller than the diameter of the top, the outer side of the circular truncated cone block (302) can be attached to the side of the push block (306) close to the circular truncated cone block (302), and the edges and corners of the push block (306) are arc-shaped.
5. The gage discharge tooling fixture of claim 1, wherein: The movable hole (307) can normally rotate with the corresponding rotating plate (309), and the bottom of the positioning cylinder (304) is in an open configuration.
6. The gage discharge tooling fixture of claim 1, wherein: The top of the rotating plate (309) is fixedly connected with the bottom of the corresponding push block (306), and the pressing plate (311) is located inside the positioning cylinder (304).
7. The gage discharge tooling fixture of claim 1, wherein: The angle between the top of the pressing plate (311) and the side of the corresponding rotating plate (309) close to the electrode body (305) is maximally forty-five degrees.
8. The gage discharge tooling fixture of claim 1, wherein: The surface of the gasket (312) is irregularly wavy, and the gasket (312) is a hard wear-resistant rubber pad.
Citation Information
Patent Citations
Tool jig
CN217596930U