Automatic feeding and discharging device for electrical porcelain fettling

Abstract

The utility model discloses an electric porcelain fettling automatic feeding and discharging device, which relates to the technical field of porcelain insulator manufacturing, and comprises four upright posts, a visual inspection positioning device arranged among the four upright posts, a cross beam fixedly arranged above the four upright posts, a displacement device arranged on the cross beam, a vacuum lifting appliance assembly arranged below the displacement device, and a vacuum lifting appliance assembly arranged below the vacuum lifting appliance assembly. The displacement device comprises a moving seat and two first sliding rails, the two first sliding rails are oppositely and fixedly arranged on the upper end face of the cross beam, the moving seat is arranged on the first sliding rails in a sliding mode through sliding blocks, a first gear and rack mechanism is fixedly arranged at the position, located above the cross beam, between the two first sliding rails, and a first servo motor is fixedly arranged in the moving seat. And an output shaft of the first servo motor is connected with the first gear rack mechanism. According to the utility model, mud blanks are adsorbed through the vacuum lifting appliance assembly, and the adsorbed mud blanks are detected by the visual detection positioning device, so that the mud blanks are automatically detected, and the operation efficiency of the device is improved.

Description

TECHNICAL FIELD

[0001] The utility model relates to porcelain insulator manufacturing technical field, specifically a kind of electric porcelain repair body automatic feeding and discharging device. BACKGROUND

[0002] Porcelain insulator mud body detection is an important link to ensure the production quality of porcelain insulator. Mud body is the initial forming stage in the production of porcelain insulator, and its quality is crucial to subsequent processing. The main goal of mud body detection is to confirm the quality standards of its raw materials, morphology and surface defects, so as to avoid cracks, pores, deformation and other problems in subsequent finished products. Most of the existing technologies use artificial visual detection, which not only wastes time and effort, but also is prone to missed detection and wrong detection. Moreover, long-time artificial detection can cause visual fatigue, which can affect the production quality of porcelain insulator mud body. Therefore, an automatic visual detection device is needed. SUMMARY

[0003] The utility model aims at providing a kind of electric porcelain repair body automatic feeding and discharging device to solve the problems raised in the above background.

[0004] To achieve the above-mentioned purpose, the utility model provides the following technical scheme:

[0005] A kind of electric porcelain repair body automatic feeding and discharging device, including four columns, visual detection positioning device is arranged between four columns, horizontal beam is fixedly arranged on the upper side of four columns, displacement device is arranged on the horizontal beam, vacuum lifting assembly is arranged below the displacement device.

[0006] As a further scheme of the utility model: the displacement device includes a moving seat and two first sliding rails, the two first sliding rails are fixedly arranged on the upper end surface of the horizontal beam, the moving seat is slidably arranged on the first sliding rail by sliding block, a first gear and rack mechanism is fixedly arranged above the horizontal beam between the two first sliding rails, a first servo motor is fixedly arranged in the moving seat, the output shaft of the first servo motor is connected with the first gear and rack mechanism, a lifting arm is arranged on the rear side of the moving seat, a second sliding rail is arranged on the outer side wall of the lifting arm and slidably connected with the moving seat by sliding block, a second gear and rack mechanism is fixedly arranged on the outer side wall of the lifting arm, a second servo motor is arranged in the moving seat on the side of the first servo motor, the output shaft of the second servo motor is connected with the second gear and rack mechanism.

[0007] As a further scheme of the utility model: the first gear and rack mechanism is fixedly arranged above the horizontal beam at both ends with a limiting seat.

[0008] As a further scheme of the utility model: the visual detection positioning device includes a box body and an inner framework, the inner framework is fixedly arranged on the inner side of the box body, a cabinet door is rotatably installed on the front side of the box body through a rotating shaft, upper cover plates are oppositely arranged on the upper side of the box body, tempered glass cover plates are arranged between the two upper cover plates, a camera detection positioning assembly is fixedly arranged on the inner framework and is located below the tempered glass cover plates.

[0009] As a further scheme of the utility model: an alarm lamp is fixedly arranged at an angle on the upper side of the upper cover plate.

[0010] Compared with the prior art, the utility model has the beneficial effects as follows:

[0011] 1. The vacuum lifting assembly is used for adsorbing the clay blank, the visual detection positioning device is used for detecting the adsorbed clay blank, the clay blank is automatically detected, and the operation efficiency of the lifting device is improved.

[0012] 2. The first servo motor drives the first gear and rack mechanism to rotate, so that the moving seat moves horizontally on the first slide rail, the limiting seat limits the moving seat on the cross beam, the second servo motor drives the second gear and rack mechanism to rotate, so that the lifting arm moves in the vertical direction, the vacuum lifting assembly is accurately displaced in the horizontal and vertical directions, thereby facilitating the adsorption of the clay blank, and the lifting device is practical.

[0013] 3. The camera detection positioning assembly is used for detecting and positioning the adsorbed clay blank, once the detection is qualified, the displacement device and the vacuum lifting assembly are used for conveying the qualified clay blank to the next process, when the detection is unqualified, the displacement device and the vacuum lifting assembly cooperate to feed the clay blank to the unqualified storage area, when the visual detection positioning device itself fails, the alarm lamp flashes to prompt the maintenance personnel to maintain the visual detection positioning device. BRIEF DESCRIPTION OF DRAWINGS

[0014] Fig. 1 It is a three-dimensional structure schematic view of the utility model.

[0015] Fig. 2 It is a top view structure schematic view of the utility model.

[0016] Fig. 3 It is a partial three-dimensional structure schematic view of the displacement device in the utility model.

[0017] Fig. 4 It is a partial three-dimensional structure schematic view of the visual detection positioning device in the utility model.

[0018] Reference signs annotation: 1, stand; 2, crossbeam; 3, displacement device; 31, moving seat; 32, first rack and pinion mechanism; 33, first slide rail; 34, first servo motor; 35, lifting arm; 36, second rack and pinion mechanism; 37, second slide rail; 38, second servo motor; 39, limit seat; 4, vacuum lifting assembly; 5, visual detection positioning device; 51, box body; 52, inner framework; 53, upper cover plate; 54, toughened glass cover plate; 55, camera detection positioning assembly; 56, alarm lamp. DETAILED DESCRIPTION

[0019] The following embodiments will be described in detail with reference to the accompanying drawings, in the drawings or description, similar or identical parts use the same reference numerals, and in practical application, the shape, thickness or height of each component can be enlarged or reduced. The embodiments listed in the present application are only used to illustrate the present application, and are not used to limit the scope of the present application. Any obvious modification or change made to the present application does not deviate from the spirit and scope of the present application.

[0020] EMBODIMENT

[0021] Please refer to Figs. 1-4 In the embodiment of the present application, an automatic feeding and discharging device for electric porcelain repairing is provided, which comprises four stands 1, a visual detection positioning device 5 is arranged between the four stands 1, a crossbeam 2 is fixedly arranged above the four stands 1, a displacement device 3 is arranged on the crossbeam 2, and a vacuum lifting assembly 4 is arranged below the displacement device 3. The vacuum lifting assembly 4 is used to adsorb the clay body, the visual detection positioning device 5 is used to detect the adsorbed clay body, and the clay body is automatically detected, thereby improving the operation efficiency of the lifting device.

[0022] The displacement device 3 includes a moving seat 31 and two first sliding rails 33 fixedly arranged on the upper end face of the cross beam 2, the moving seat 31 is slidably arranged on the first sliding rail 33, a first gear rack mechanism 32 is fixedly arranged above the cross beam 2 between the two first sliding rails 33, a first servo motor 34 is fixedly arranged in the moving seat 31, the output shaft of the first servo motor 34 is connected with the first gear rack mechanism 32, limit seats 39 are fixedly arranged at both ends of the first gear rack mechanism 32 above the cross beam 2, a lifting arm 35 is arranged on the rear side of the moving seat 31, a second sliding rail 37 is arranged on the outer side wall of the lifting arm 35 and slidably connected with the moving seat 31 through a sliding block, a second gear rack mechanism 36 is fixedly arranged on the outer side wall of the lifting arm 35, a second servo motor 38 is arranged on one side of the first servo motor 34 in the moving seat 31, the output shaft of the second servo motor 38 is connected with the second gear rack mechanism 36, the first servo motor 34 drives the first gear rack mechanism 32 to operate, so that the moving seat 31 moves horizontally on the first sliding rail 33, the limit seat 39 limits the movement of the moving seat 31 on the cross beam 2, the second servo motor 38 drives the second gear rack mechanism 36 to operate, so that the lifting arm 35 moves in the vertical direction, the vacuum lifting appliance assembly 4 moves accurately in the horizontal and vertical directions, thereby facilitating the adsorption of the greenware, and the lifting device is practical.

[0023] The visual detection positioning device 5 includes a box body 51 and an inner framework 52, the inner framework 52 is fixedly arranged on the inner side of the box body 51, a cabinet door is rotatably installed on the front side of the box body 51 through a rotating shaft, upper cover plates 53 are oppositely arranged on the upper side of the box body 51, a tempered glass cover plate 54 is arranged between the two upper cover plates 53, a camera detection positioning assembly 55 is fixedly arranged on the inner framework 52 and located below the tempered glass cover plate 54, an alarm lamp 56 is fixedly arranged on one corner of the upper side of the upper cover plate 53, the greenware after adsorption is detected and positioned by the camera detection positioning assembly 55, once the detection is qualified, the qualified greenware is conveyed to the next process by the displacement device 3 and the vacuum lifting appliance assembly 4, when the detection is unqualified, the greenware is fed to the unqualified storage area by the displacement device 3 and the vacuum lifting appliance assembly 4, when the visual detection positioning device 5 itself fails, the alarm lamp 56 flashes to prompt the maintenance personnel to maintain the visual detection positioning device 5.

[0024] When the device is in use, the second servo motor 38 is started to control the lifting arm 35 to move above the specified clay body through the first gear rack mechanism 32, then the vacuum lifting assembly 4 is started to adsorb the clay body, then the second servo motor 38 is started to make the lifting arm 35, the vacuum lifting assembly 4 and the clay body rise, then the first servo motor 34 is started to control the moving seat 31 to move horizontally through the second gear rack mechanism 36, and then move above the visual detection positioning device 5, then control the lifting arm 35, the vacuum lifting assembly 4 and the clay body to descend, the camera detection positioning assembly 55 detects the clay body, then the detected clay body is fed to the next step or fed to the unqualified storage area, thereby completing the detection work of the clay body.

[0025] It will be obvious to a person skilled in the art that, without departing from the spirit or essential characteristics of the present application, the present application can be implemented in other specific forms. The present application is therefore not limited to the examples described herein, but it can vary in the details within the scope of the appended claims, and within the definitions of the terms in the claims. Any reference signs in the claims should not be construed as limiting the claims concerned.

[0026] Furthermore, it should be understood that, although the present specification is described in terms of embodiments, not every embodiment contains only one independent technical solution, and the description of the specification is only for the sake of clarity, and those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can be combined appropriately to form other embodiments that those skilled in the art can understand.

Claims

1. An automatic loading and unloading device for electric porcelain blank trimming, comprising four columns (1), characterized in that, A visual inspection and positioning device (5) is installed between the four columns (1). A crossbeam (2) is fixedly installed above the four columns (1). A displacement device (3) is installed on the crossbeam (2). A vacuum lifting device assembly (4) is installed below the displacement device (3).

2. The automatic loading and unloading device for electrical porcelain blank trimming according to claim 1, characterized in that, The displacement device (3) includes a movable seat (31) and two first slide rails (33). The two first slide rails (33) are fixedly arranged on the upper end face of the crossbeam (2). The movable seat (31) is slidably arranged on the first slide rails (33) by a slider. A first gear and rack mechanism (32) is fixedly arranged between the two first slide rails (33) above the crossbeam (2). A first servo motor (34) is fixedly arranged inside the movable seat (31). The output shaft of the first servo motor (34) is connected to the first gear and rack mechanism (32). The movable seat (31) is connected to the movable seat (31). A lifting arm (35) is provided on the rear side of the movable seat (31). A second slide rail (37) is provided on the outer side wall of the lifting arm (35) and the second slide rail (37) is slidably connected to the movable seat (31) through a slider. A second gear and rack mechanism (36) is fixedly provided on the outer side wall of the lifting arm (35). A second servo motor (38) is provided inside the movable seat (31) on the side of the first servo motor (34). The output shaft of the second servo motor (38) is connected to the second gear and rack mechanism (36).

3. The automatic loading and unloading device for electrical porcelain blank trimming according to claim 2, characterized in that, The first gear and rack mechanism (32) has limited seats (39) fixedly installed at both ends above the crossbeam (2).

4. The automatic loading and unloading device for electrical porcelain blank trimming according to any one of claims 1-3, characterized in that, The visual detection and positioning device (5) includes a housing (51) and an inner frame (52). The inner frame (52) is fixedly installed inside the housing (51). A cabinet door is rotatably installed on the front side of the housing (51) via a pivot. An upper cover plate (53) is arranged opposite to the upper part of the housing (51). A tempered glass cover plate (54) is arranged between the two upper cover plates (53). A camera detection and positioning assembly (55) is fixedly installed on the inner frame (52) and is located below the tempered glass cover plate (54).

5. The automatic loading and unloading device for electrical porcelain blank trimming according to claim 4, characterized in that, An alarm light (56) is fixedly installed at one corner of the upper cover plate (53).

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