Production device of sealing ring for automobile

By integrating components such as rigid injection molding machines, the entire process of seal ring production is automated, which solves the problem of low automation level in existing equipment, reduces labor costs, and improves production efficiency.

CN223573629UActive Publication Date: 2025-11-21KAIBOER SMART EQUIP (FUJIAN) CO LTD
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Patent Information

Application Number
CN202422964588.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-03
Publication Date
2025-11-21
Estimated Expiration
2034-12-03

AI Technical Summary

Technical Problem

The existing automotive rubber seal production molding equipment has a low level of integration and automation, requiring manual demolding, which leads to low production efficiency and high labor costs.

Method used

The entire process of sealing ring production is automated by using rigid injection molding machines, robotic arms, flame-type antistatic components, mechanical flipping components, heaters, robot material handling components, overmolding injection molding machines, ordinary antistatic components, and vision inspection devices.

Benefits of technology

It has increased the level of automation in production, reduced labor costs, and improved production efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an automobile sealing ring production device which comprises a hard injection molding machine, a mechanical arm, a flame type anti-static assembly, a mechanical overturning assembly, a heater, a robot material taking and placing assembly, a rubber coating injection molding machine, a common anti-static assembly, a visual detection device and a discharging assembly. A protective cover is arranged outside the asbestos board, glue residue discharging holes are formed in the periphery of the asbestos board, the flame type anti-static assembly comprises a plurality of lead screw modules, a flame type anti-static gun is arranged on the top lead screw module, a glue valve is installed on one side of the flame type anti-static gun, and an air cylinder is installed on the other side of the flame type anti-static gun. The utility model belongs to the technical field of sealing ring production, and particularly relates to a sealing ring full-flow production device which is provided with a hard injection molding machine, a mechanical arm, a flame type anti-static assembly, a mechanical overturning assembly, a heater, a robot material taking and placing assembly, a rubber coating injection molding machine, a common anti-static assembly and a visual inspection device, so that the sealing ring full-flow production device is high in automation degree and low in labor cost.
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Description

TECHNICAL FIELD

[0001] The utility model belongs to the technical field of sealing ring production, and particularly relates to a production device for sealing rings for automobiles. BACKGROUND

[0002] The automobile rubber sealing ring production forming device is a common device in the technical field of automobile rubber sealing ring production, and is mainly used in the production process of automobile parts to fix and shape rubber raw materials, reach corresponding use specifications and standards, and ensure the convenient batch production of related automobile parts, especially waterproof sealing rubber rings and fixedly connected rubber rings, and it is necessary to use the automobile rubber sealing ring production forming device in the case of mass production.

[0003] The automobile rubber sealing ring production forming device commonly used in the technical field of automobile rubber sealing ring production is mostly of a fixed integrated mold structure, and the prior art is similar to the structure of the automobile waterproof sealing ring production device with the patent number CN 210791692 U. The commonly used automobile rubber sealing ring production forming device on the market is usually a fixed integrated mold, and a batch of produced rubber sealing rings are of the same type and standard, and manual demolding is usually used during demolding.

[0004] The prior art has low equipment integration and automation level, and manual demolding and operation are still needed, so the production efficiency is low. UTILITY MODEL CONTENTS

[0005] The utility model solves the technical problems of:

[0006] The prior art has low equipment integration and automation level, and high labor cost.

[0007] To solve the above technical problems, the technical scheme of the utility model is as follows: a production device for sealing rings for automobiles, comprising a hard injection molding machine, a mechanical arm, a flame type anti-static component, a mechanical turnover component, a heater, a robot material taking and placing component, a rubber coating injection molding machine, a general anti-static component, a visual detection device, and a discharging component, the mechanical arm is arranged on one side of the hard injection molding machine, the flame type anti-static component is fixedly arranged on a workbench on one side of the mechanical arm, the mechanical turnover component is installed on the lower side of the flame type anti-static component, the heater is fixedly installed on the workbench and arranged on one side of the mechanical turnover component, the robot material taking and placing component is vertically arranged on one side of the workbench, the rubber coating injection molding machine is arranged on one side of the workbench, the general anti-static component is installed on the workbench, the visual detection device is arranged on the workbench, and the discharging component is arranged at the end of the production line.

[0008] Further, the top of the heater is a stone wool board, a heating pipe is arranged in the heater, a protective cover is arranged outside the heater, and glue residue discharge holes are arranged around the stone wool board.

[0009] Further, the flame type anti-static assembly comprises a plurality of groups of screw rod modules, a flame type anti-static gun is arranged on the screw rod module at the top, a rubber valve is arranged on one side of the flame type anti-static gun, and a pneumatic cylinder is arranged on the other side.

[0010] Further, the robot material taking and placing assembly is a six-axis robot, a gripper is arranged on the robot material taking and placing assembly, and a product suction disc and a product limiting part are arranged on the gripper.

[0011] Further, the visual detection device comprises a single-point laser displacement sensor and a visual detector, the single-point laser displacement sensor is fixed on the workbench through a support, and the visual detector is arranged on one side of the single-point laser displacement sensor.

[0012] Further, the general anti-static assembly comprises a dust suction box and an ion wind gun, and the dust suction box and the ion wind gun are respectively fixed on the workbench.

[0013] In order to comprehensively remove static electricity and detect, the workbench is further provided with a tool rotating platform, and the tool rotating platform is provided with a product rotating platform.

[0014] The beneficial effects achieved by the utility model are as follows:

[0015] By arranging the hard injection molding machine, the mechanical arm, the flame type anti-static assembly, the mechanical overturning assembly, the heater, the robot material taking and placing assembly, the rubber coating injection molding machine, the general anti-static assembly and the visual detection device, the whole process of the sealing ring is produced, the degree of automation is high, and the labor cost is low. BRIEF DESCRIPTION OF DRAWINGS

[0016] Figure 1 It is an overall structural schematic view of the production device for the sealing ring for the automobile according to the utility model;

[0017] Figure 2 It is a structural schematic view of the production device for the sealing ring for the automobile according to the utility model from another angle;

[0018] Figure 3 It is a structural schematic view of the production device for the sealing ring for the automobile according to the utility model from a third angle;

[0019] Figure 4 It is a partial enlarged view of part A in the utility model; Figure 3

[0020] Figure 5 It is a partial enlarged view of part B in the utility model. Figure 1

[0021] ​​Among them, the components are: 1. Hard injection molding machine; 2. Robotic arm; 3. Flame-type antistatic component; 4. Mechanical flipping component; 5. Heater; 6. Robot material handling component; 7. Overmolding injection molding machine; 8. Ordinary antistatic component; 9. Vision inspection device; 10. Unloading component; 11. Screw module; 12. Flame-type antistatic gun; 13. Glue valve; 14. Cylinder; 15. Gripper; 16. Single-point laser displacement sensor; 17. Vision detector; 18. Tooling rotating platform; 19. Product rotating platform; 20. Dust collection box; 21. Ionizing air gun.

[0022] The accompanying drawings are provided to further understand the present invention and form part of the specification. They are used together with the embodiments of the present invention to explain the present invention and do not constitute a limitation thereof. Detailed Implementation

[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model without creative effort are within the protection scope of the present utility model.

[0024] like Figures 1-5 As shown, the production apparatus for automotive sealing rings proposed in this utility model includes a rigid injection molding machine, a robotic arm, a flame-type antistatic component, a mechanical flipping component, a heater, a robot material handling component, a rubber overmolding injection molding machine, a common antistatic component, a vision inspection device, and a material unloading component. The robotic arm is located on one side of the rigid injection molding machine. The flame-type antistatic component is fixedly mounted on a worktable on one side of the robotic arm. The mechanical flipping component is installed below the flame-type antistatic component. The heater is fixedly mounted on the worktable and located on one side of the mechanical flipping component. The robot material handling component is erected on one side of the worktable. The rubber overmolding injection molding machine is located on one side of the worktable. The common antistatic component is mounted on the worktable. The vision inspection device is located on the worktable. The material unloading component is located at the end of the production line.

[0025] When using,

[0026] 1. Hard injection molding machine 1 Hard injection molding 8235 products.

[0027] 2. The robotic arm 2 picks up the product and places it on the mechanical flipping assembly 4.

[0028] 3. The lead screw module 11 moves onto the mechanical flipping assembly 4. The fixture rotates, the flame-type anti-static gun 12 removes static electricity from the product, and then the product is glued.

[0029] 4. The mechanical arm 2 hand grabs the product to flip and put it into the fixture. The fixture rotates, the flame type static electricity gun 12 removes the product static electricity, and then the product is glued.

[0030] 5. The product with removed static electricity is heated to the specified temperature (temperature adjustment range 50-20°) by the heater 5.

[0031] 6. The robot material taking and placing assembly 6 hand grabs the glued injection molded product and implants the product to be glued injection molded into the injection molding machine.

[0032] 7. The glued injection molding machine 7 performs the gluing operation on the product.

[0033] 8. The robot material taking and placing assembly 6 hand grabs the product and puts it into the product rotating platform 19. The cutter assembly performs the edge cutting and static electricity prevention treatment on the product.

[0034] 9. The tool rotates and sends the product to the visual inspection device 9 station to visually inspect the product.

[0035] The material discharging assembly 10. The robot material taking and placing assembly 6 hand grabs the inspected product, puts the good product into the good product box, and puts the bad product into the bad product box.

[0036] It should be noted that the relational terms herein such as first and second and the like are used solely to distinguish one entity or action from another, without necessarily requiring or implying any such actual relationship or order between such entities or actions. Moreover, the terms "comprises", "comprising", or any other variations thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but can include other elements not expressly listed or inherent to such process, method, article, or apparatus.

[0037] Although the embodiments of the present application have been shown and described, it is to be understood that for the purpose of the present application, the changes in form and details of the embodiments can be made by those skilled in the art without departing from the spirit and scope of the present application, and the scope of the present application is defined by the appended claims and their equivalents.

[0038] The above describes the present application and its embodiments, which are not restrictive, and the embodiments shown in the drawings are only one of the embodiments of the present application, and the actual structure is not limited thereto. In general, if a person skilled in the art is inspired by it, without departing from the creative purpose of the present application, without creative design, similar structure and embodiments of the technical solution can be designed, which should belong to the protection scope of the present application.

Claims

1. A production apparatus for automotive sealing rings, characterized in that: The system includes a rigid injection molding machine (1), a robotic arm (2), a flame-type antistatic component (3), a mechanical flipping component (4), a heater (5), a robot material handling component (6), a rubber overmolding injection molding machine (7), a general antistatic component (8), a vision inspection device (9), and a material unloading component (10). The robotic arm (2) is located on one side of the rigid injection molding machine (1). The flame-type antistatic component (3) is fixedly located on the worktable on one side of the robotic arm (2). The mechanical flipping component (4) is installed on the lower side of the flame-type antistatic component (3). The heater (5) is fixedly installed on the worktable and located on one side of the mechanical flipping component (4). The robot material handling component (6) is erected on one side of the worktable. The rubber overmolding injection molding machine (7) is located on one side of the worktable. The general antistatic component (8) is installed on the worktable. The vision inspection device (9) is located on the worktable. The material unloading component (10) is located at the end of the production line.

2. The production apparatus for automotive sealing rings according to claim 1, characterized in that: The heater (5) has an asbestos board on top, a heating tube inside and a protective cover outside, and glue residue removal holes around the asbestos board.

3. The production apparatus for automotive sealing rings according to claim 1, characterized in that: The flame-type antistatic assembly (3) includes multiple sets of lead screw modules (11), and a flame-type antistatic gun (12) is provided on the top lead screw module (11). A glue valve (13) is installed on one side of the flame-type antistatic gun (12), and a cylinder (14) is installed on the other side.

4. The production apparatus for automotive sealing rings according to claim 1, characterized in that: The robot picking and placing component (6) is a six-axis robot. The robot picking and placing component (6) is equipped with a gripper (15), and the gripper (15) is equipped with a product suction cup and a product limiter.

5. The production apparatus for automotive sealing rings according to claim 1, characterized in that: The visual inspection device (9) includes a single-point laser displacement sensor (16) and a visual detector (17). The single-point laser displacement sensor (16) is fixed on the workbench by a bracket, and the visual detector (17) is provided on one side of the single-point laser displacement sensor (16).

6. The production apparatus for automotive sealing rings according to claim 1, characterized in that: The ordinary antistatic component (8) includes a dust collection box (20) and an ion gun (21), which are respectively fixed on the workbench.

7. The production apparatus for automotive sealing rings according to claim 1, characterized in that: The workbench is also provided with a tooling rotating platform (18), and the tooling rotating platform (18) is provided with a product rotating platform (19).

Citation Information

Patent Citations

  • Automobile waterproof sealing ring production device

    CN210791692U