Anti-gel inclined plane pouring and distributing device
By using an anti-gel inclined pouring and spreading device, and employing a moving diaphragm assembly and scraper assembly to prevent gel accumulation, the problem of gel accumulation in artificial stone production has been solved, thus improving production quality.
Patent Information
- Application Number
- CN202422980743.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-03
- Publication Date
- 2025-11-21
- Estimated Expiration
- 2034-12-03
AI Technical Summary
During the production of artificial stone by pouring it on an inclined surface, the main and auxiliary materials undergo a gel reaction as they run on the inclined surface of the device, resulting in gel stacking and affecting production quality.
An anti-gelling inclined casting and fabrication device is used, including a support frame, a casting and fabrication platform, a moving diaphragm assembly, and a scraper assembly. Through the cooperation of the film feeding roller, diaphragm, and film taking roller, direct contact between the main material and auxiliary materials is avoided. The movement of the diaphragm disrupts the gelation environment and prevents gel accumulation.
This effectively avoids gel stacking and improves the production quality of artificial stone.
Smart Images

Figure CN223573879U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to artificial stone production device technical field especially relates to a slope pouring material distribution device of preventing gelation. BACKGROUND
[0002] The manufacturing process of artificial stone plate generally pours main material and auxiliary material on the distribution plate, the main material and the auxiliary material preliminarily converge on the slope, and then flow down to the steel belt surface, so that the main material and the auxiliary material are fused, and then the plate is formed by condensation and solidification. However, during the pouring production process of artificial stone on the slope, the main material and the auxiliary material run on the slope of the device and draw lines, which causes gelation reaction on the slope plate and continuously gelation stacking, thereby causing poor production quality of artificial stone and seriously affecting use. SUMMARY
[0003] The utility model discloses a kind of slope pouring material distribution devices of preventing gelation, to solve the problem mentioned above.
[0004] To achieve the above object, the technical scheme adopted by the utility model is as follows:
[0005] Firstly, the present application provides a kind of slope pouring material distribution device of preventing gelation, comprising:
[0006] Support frame;
[0007] Pouring material distribution table, which is inclinedly installed on the support frame;
[0008] The moving diaphragm assembly includes a diaphragm, a film releasing roller, and a film collecting roller. The film releasing roller is rotatably installed on one side of the pouring material distribution table, and the film collecting roller is rotatably installed on the other side of the film releasing roller. The diaphragm is annularly arranged on the pouring material distribution table, with one end connected to the film releasing roller and the other end connected to the film collecting roller, to prevent gelation stacking.
[0009] In one possible implementation, the pouring material distribution table is provided with a partition plate on both sides, and a pouring overflow groove is installed between the partition plates.
[0010] In one possible implementation, a film pressing roller is rotatably installed on the first end of the pouring material distribution table.
[0011] In one possible implementation, a film pulling roller is rotatably installed on one side of the film pressing roller.
[0012] In one possible implementation, the first end of the support frame is provided with a mounting table, the film releasing roller is rotatably installed on the mounting table, and the film collecting roller is rotatably installed on one side of the film releasing roller.
[0013] In a possible implementation, the installation table is provided with a support table, and the film pulling roller is rotatably installed on the support table.
[0014] In a possible implementation, the bottom end of the support frame is provided with a scraper assembly for scraping the surface of the diaphragm.
[0015] In a possible implementation, the scraper assembly comprises a support rod and a scraper, the support rod is installed on the bottom of the support frame, the scraper is installed on the support rod, and the scraper is in abutment with the diaphragm.
[0016] In a possible implementation, the bottom of the support frame is provided with a conveying belt.
[0017] In a possible implementation, the top end of the support frame is an inclined surface.
[0018] In summary, due to the adoption of the above technical solutions, the beneficial effects of the present application are:
[0019] In the present application, the film placing roller, the diaphragm and the film collecting roller are cooperatively arranged, the main material and the auxiliary material can be poured on the diaphragm, the main material and the auxiliary material are prevented from contacting the pouring material table, the moving diaphragm can destroy the gel environment of the slurry, the gel stacking of the main material and the auxiliary material on the diaphragm can be avoided, and the production quality of the artificial stone can be improved. BRIEF DESCRIPTION OF DRAWINGS
[0020] Figure 1 The present application is a structural schematic diagram.
[0021] Figure 2 The present application is an exploded view schematic diagram.
[0022] Marked in the figure: 1, support frame; 2, pouring material table; 3, diaphragm; 4, film placing roller; 5, film collecting roller; 6, partition plate; 7, pouring overflow groove; 8, film pressing roller; 9, film pulling roller; 10, installation table; 11, support table; 12, support rod; 13, scraper; 14, conveying belt. DETAILED DESCRIPTION
[0023] In order to make the purpose, technical scheme and advantages of the present application more clear, the embodiments of the present application will be further described in detail below with reference to the drawings.
[0024] USE Figure 1 A slope pouring material device for preventing gel is described. Figure 1 The present application is a structural schematic diagram. The slope pouring material device for preventing gel can be used for pouring production of artificial stone, such as pouring production of artificial marble.
[0025] Use Figure 2 The overall structure of the anti-gel inclined pouring material laying device is described, Figure 2 It is an exploded view schematic diagram of the utility model.
[0026] The anti-gel inclined pouring material laying device comprises a support frame 1, a pouring material laying table 2, a movable diaphragm assembly, a conveying rigid belt 14 and a PLC control system, wherein:
[0027] The PLC control system is electrically connected with the movable diaphragm assembly and the conveying rigid belt 14 and is used for coordinately controlling the operation of the whole equipment.
[0028] The top end surface of the support frame 1 is an inclined surface, and the cross section thereof is a right-angled triangle, which is used for mounting the pouring material laying table 2 to the support frame 1.
[0029] The pouring material laying table 2 can be mounted to the support frame 1 in an inclined manner along the top end surface of the support frame 1. After the main material and the auxiliary material preliminarily meet on the inclined surface, they flow downward and react synchronously, and the lines are more natural. The pouring material laying table 2 is provided with baffle plates 6 on both sides, which play a limiting role, and a pouring overflow groove 7 is arranged between the baffle plates 6.
[0030] The movable diaphragm assembly is used for avoiding the generation of gel reaction on the surface of the pouring material laying table 2 during the flowing of the main material and the auxiliary material. The movable diaphragm assembly comprises a diaphragm 3, a diaphragm releasing roller 4 and a diaphragm collecting roller 5.
[0031] The diaphragm releasing roller 4 is rotatably mounted to one side of the pouring material laying table 2, and the diaphragm collecting roller 5 is rotatably mounted to the other side of the diaphragm releasing roller 4. The diaphragm 3 is arranged in a ring shape on the pouring material laying table 2, and the diaphragm 3 is located between the two baffle plates 6. The diaphragm 3 can avoid the direct flowing of the main material and the auxiliary material to the pouring material laying table 2, so that the poured main material and auxiliary material flow to the diaphragm 3.
[0032] One end of the diaphragm 3 is connected with the diaphragm releasing roller 4, and the other end of the diaphragm 3 is connected with the diaphragm collecting roller 5. One end of the diaphragm releasing roller 4 can be transmissionally connected with a driving device one, and the driving device one can drive the diaphragm releasing roller 4 to rotate, so that the diaphragm releasing roller 4 releases the material of the diaphragm 3.
[0033] One end of the diaphragm collecting roller 5 can be connected with a driving device two, and the driving device two can drive the diaphragm collecting roller 5 to rotate, so that the diaphragm collecting roller 5 rotates and collects the material of the diaphragm 3. The coordinated operation of the diaphragm releasing roller 4 and the diaphragm collecting roller 5 can make the diaphragm 3 rotate slowly and circularly. Specifically, the diaphragm 3 moves at a uniform speed: the parameterized control moving speed is 0-500 mm / min; or the diaphragm 3 moves intermittently, moves at a relatively fast speed for a length under the condition of controllable speed, stops for 1-3 minutes, and then moves again. The moving length and the intermittent time of the diaphragm 3 are adjustable.
[0034] The diaphragm 3 can be moved slowly, the moved diaphragm 3 can destroy the slurry gel environment, the main material and the auxiliary material on the diaphragm 3 can be prevented from being stacked in the gel state, and the purpose of preventing the gel stacking is achieved.
[0035] The bottom of the support frame 1 is provided with a transmission rigid belt 14, and a gap is left between the transmission rigid belt 14 and the diaphragm 3, so that the main material and the auxiliary material flowing from the diaphragm 3 can flow onto the transmission rigid belt 14 and be cooled to form artificial stone.
[0036] The main material and the auxiliary material on the pouring material table 2 are discharged, and the pouring swing speed is 0-1500 mm / s, the diaphragm 3 is moved at 200 mm-1000 mm / min, and the transmission rigid belt 14 is controlled by PLC at a speed of 0-2200 mm / min.
[0037] In the embodiment, the main material and the auxiliary material can be poured onto the diaphragm 3 through the cooperation of the film placing roller 4, the diaphragm 3 and the film collecting roller 5, and the main material and the auxiliary material are prevented from contacting the pouring material table 2; the diaphragm 3 can be moved to destroy the slurry gel environment, the main material and the auxiliary material on the diaphragm 3 can be prevented from being stacked in the gel state, and the production quality of the artificial stone can be improved.
[0038] In some embodiments, as shown in Figure 2 , Figure 2 is an exploded view schematic diagram of the utility model. The bottom end of the support frame 1 is provided with a scraper assembly for scraping the gel on the surface of the diaphragm 3. The scraper assembly comprises a support rod 12 and a scraper 13, the support rod 12 is installed to the bottom of the support frame 1, the scraper 13 is installed to the support rod 12, and the scraper 13 is in abutment with the diaphragm 3. In the embodiment, the scraper 13 can scrape the slurry adhered to the surface of the diaphragm 3, the gel stacking of the residual slurry on the surface is avoided, and the quality of the artificial stone is further ensured.
[0039] In some embodiments, as shown in Figure 1 , Figure 1 is a structure schematic diagram of the utility model. The first end of the pouring material table 2 is rotatably provided with a film pressing roller 8, the bottom of the film pressing roller 8 is in contact with the diaphragm 3, and the film pressing roller 8 is used for pressing the diaphragm 3. The film pressing roller 8 is rotatably provided with a film pulling roller 9 on one side, and the film pulling roller 9 is used for keeping the diaphragm 3 in a tension state.
[0040] In order to install the film releasing roller 4 and the film collecting roller 5, the first end of the support frame 1 is provided with a mounting table 10, the film releasing roller 4 is rotatably installed on the mounting table 10, and specifically, the two ends of the film releasing roller 4 are rotatably installed on the mounting table 10 through bearing assemblies. The film collecting roller 5 is rotatably installed on one side of the film releasing roller 4, and specifically, the two ends of the film collecting roller 5 are rotatably installed on the mounting table 10 through bearing assemblies. The second end of the support frame 1 is located at the top of the transmission rigid belt 14. In the embodiment, the film releasing roller 4 and the film collecting roller 5 can be rotatably installed on one side of the support frame 1 through the mounting table 10, so as to facilitate the cooperation of the diaphragm 3, the film releasing roller 4 and the film collecting roller 5.
[0041] In some embodiments, as shown in Figure 2 Figure 2 is an exploded view schematic diagram of the utility model. The mounting table 10 is provided with a support table 11, and the film pulling roller 9 is rotatably installed on the support table 11 through bearing assemblies, that is, the film pulling roller 9 is rotatably installed on the support table 11. The height of the support table 11 is much higher than the plane of the mounting table 10, so that the height of the film pulling roller 9 is matched with the height of the film pressing roller 8, so as to facilitate the circulation of the diaphragm 3 during the movement.
[0042] In the description of the utility model, it should be explained that the terms "include", "contain" or any other variants thereof are intended to cover non-exclusive inclusion, so that the process, method, article or device including a series of elements not only includes those elements, but also includes other elements not explicitly listed or inherent to such process, method, article or device. Without more limitation, the element defined by the statement "including a" does not exclude the existence of another identical element in the process, method, article or device including the element.
[0043] In addition, in the description of the utility model, the orientation or position relationship indicated by the terms "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "inner", "outer" and the like is based on the orientation or position relationship shown in the drawings, and is only for the convenience of describing the utility model and simplifying the description, and does not indicate or imply that the indicated device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the utility model.
[0044] On the other hand, it should be noted that unless otherwise explicitly specified and limited, the terms "provided", "installed", "connected", "linked" should be understood broadly, for example, it can be fixed connection, or detachable connection, or integrally connected; it can be mechanical connection, or electrical connection; it can be directly connected, or indirectly connected through an intermediate medium, or the communication between the two elements. For those skilled in the art, the specific meaning of the above terms in the utility model can be understood according to the specific circumstances.
Claims
1. A gel-proofing sloping surface casting material placement device, characterized by comprising: The utility model relates to a kind of gel casting machine, including: Support frame (1); Pouring material table (2) is obliquely installed to the support frame (1); Mobile diaphragm assembly includes diaphragm (3), film release roller (4) and film collection roller (5), the film release roller (4) is rotatably installed to one side of the pouring material table (2), and the film collection roller (5) is rotatably installed to the other side of the film release roller (4);The diaphragm (3) is annularly arranged on the pouring material table (2), and one end is connected with the film release roller (4), and the other end is connected with the film collection roller (5), to avoid the appearance of gel stacking.
2. The anti-gelation ramp-pouring material placement apparatus of claim 1, wherein, The pouring material table (2) is provided with a partition plate (6) on both sides, and a pouring overflow groove (7) is installed between the partition plates (6).
3. The anti-gelation ramp-pouring material placement apparatus of claim 1, wherein, The first end of the pouring material table (2) is rotatably provided with a film pressing roller (8).
4. The gel-resistant ramp-pouring material placement apparatus of claim 3, wherein, One side of the film pressing roller (8) is rotatably provided with a film pulling roller (9).
5. The gel-resistant ramp-pouring material placement apparatus of claim 4, wherein, The first end of the support frame (1) is provided with a mounting table (10), and the film release roller (4) is rotatably installed on the mounting table (10).
6. The gel-resistant ramp-pouring material placement apparatus of claim 5, wherein, The mounting table (10) is provided with a support table (11), and the film pulling roller (9) is rotatably installed on the support table (11).
7. A gel-resistant ramp-pouring material placement apparatus according to any one of claims 1-6, wherein, The bottom end of the support frame (1) is provided with a scraper assembly for scraping gel on the surface of the diaphragm (3).
8. The gel-resistant ramp-pouring material placement apparatus of claim 7, wherein, The scraper assembly includes a support rod (12) and a scraper (13), the support rod (12) is installed on the bottom of the support frame (1), the scraper (13) is installed on the support rod (12), and the scraper (13) is in abutment with the diaphragm (3).
9. A gel-resistant ramp-pouring material placement apparatus according to any one of claims 1-6, wherein, The bottom of the support frame (1) is provided with a transmission rigid belt (14).
10. A gel-resistant ramp-topping material placement apparatus according to any one of claims 1 to 6, wherein, The top end of the support frame (1) is an inclined surface.