Intelligent cable-climbing wrapping machine

Abstract

The utility model discloses an intelligent cable-climbing wrapping machine which integrates cable-climbing, wrapping and man-carrying functions. The rope climbing crawler belt is supported by the fixing plate, and the driving wheel and the rotating wheel are driven by the motor to move. The manned mechanism is installed on the fixing shaft in a hanging basket mode, and personnel operation is convenient. The wrapping mechanism is provided with a motor to drive a wrapping gear, and then a wrapping roller is driven to work. Meanwhile, the climbing motor is matched with the climbing gear and the climbing roller to assist equipment in climbing. Compared with the prior art, the machine is simple in structure and convenient to operate, and the operation difficulty and cost are greatly reduced. The operation efficiency and safety are improved due to the high automation characteristic, cables or cableways of different angles and materials can be flexibly handled, and wide applicability is shown. Through cooperative operation of the cable climbing mechanism, the wrapping mechanism and the manned mechanism, the intelligent cable climbing and wrapping machine achieves automatic wrapping and maintenance of high-altitude cables or cableways, effectively solves the problem of high-altitude operation, and has remarkable technical advantages and application prospects.

Description

TECHNICAL FIELD

[0001] The utility model relates to high altitude operation equipment technical field, concretely is a kind of intelligent climbing cable wrapping machine, it is suitable for the automatic wrapping and maintenance operation to high altitude cable, cableway etc., improve operating efficiency and security. BACKGROUND

[0002] Traditional cable or cableway wrapping operation usually relies on manual operation, there are low work efficiency, security risk big and other problems.With the development of intelligent technology, automated operation equipment is gradually applied in high altitude operation field, but there are still complex structure, inconvenient operation and other deficiencies.Therefore, it is particularly important to develop a kind of intelligent climbing cable wrapping machine with simple structure, convenient operation and can efficiently complete wrapping task. SUMMARY

[0003] The utility model aims at providing a kind of intelligent climbing cable wrapping machine to solve the problems of low efficiency and big security risk in high altitude cable or cableway wrapping operation in prior art.

[0004] To solve the above technical problems, the technical scheme provided by the utility model is as follows: a kind of intelligent climbing cable wrapping machine, including climbing mechanism, wrapping mechanism and in carrying mechanism, the climbing mechanism includes fixed plate, fixed plate is divided and arranged in two sides, and climbing crawler belt is arranged between fixed plate, and the end of climbing crawler belt is provided with rotating wheel, rotating wheel is connected with driving wheel by chain, driving wheel is installed on climbing motor, and climbing motor is fixedly connected on fixed plate, and the end of climbing crawler belt is provided with mounting frame, one side of mounting frame is provided with fixed shaft, and carrying mechanism is installed on fixed shaft, and carrying mechanism includes basket, and wrapping mechanism is installed in mounting frame, and wrapping mechanism includes wrapping motor, and wrapping motor is installed on the side of mounting frame close to climbing mechanism, and wrapping motor is engaged on wrapping gear, and wrapping gear is engaged with wrapping roller, and the other side of mounting frame is provided with climbing motor, and climbing motor is engaged on climbing gear, and climbing gear is engaged with climbing roller.

[0005] As an improvement, the number of wrapping rollers is two, and they are arranged on two sides, and the number of climbing rollers is two, and they are arranged on two sides.

[0006] As an improvement, bevel gears are used to engage between wrapping motor and wrapping gear, and between climbing motor and climbing gear.

[0007] As an improvement, wrapping gear and climbing gear are both double-layered notched gears, which are convenient to install on the rope.

[0008] As an improvement, the rope is wound on the climbing roller.

[0009] As an improvement, the basket is provided with an operation table on one side, the operation table is connected to control all motors, and a top protective fence is installed on the top of the basket.

[0010] As an improvement, the climbing cable mechanism is symmetrically distributed on the top and the bottom, and the climbing cable mechanism on the bottom is provided with a connecting frame.

[0011] As an improvement, the climbing cable mechanism on the top and the bottom is connected through a screw rod, and the screw rod is arranged on both sides of the climbing cable mechanism.

[0012] As an improvement, the climbing cable track is matched up and down, and the track plate of the climbing cable track is provided with a circular-arc-shaped groove in the middle.

[0013] As an improvement, a worm gear reducer is arranged between the climbing cable motor and the driving wheel, an independent brake is arranged on the other side of the climbing cable motor, and an independent radiator is arranged on one side of the independent brake.

[0014] Compared with the prior art, the utility model has the advantages of simple structure, convenient operation, reduced operation difficulty and cost, high automation degree, improved operation efficiency and safety, wide applicability to cables or cableways with different angles and materials, and mutual cooperation of the climbing cable mechanism, the winding mechanism and the manned mechanism to realize automatic winding and maintenance operation of the high-altitude cable or cableway. BRIEF DESCRIPTION OF DRAWINGS

[0015] Figure 1 It is a structure schematic diagram of an intelligent climbing cable winding machine.

[0016] Figure 2 It is a winding gear and climbing gear structure schematic diagram of an intelligent climbing cable winding machine.

[0017] Figure 3 It is a track plate structure schematic diagram of an intelligent climbing cable winding machine.

[0018] Figure 4 It is a climbing cable motor structure schematic diagram of an intelligent climbing cable winding machine.

[0019] As shown in the figure: 1, fixed plate, 2, climbing cable track, 3, rotating wheel, 4, chain, 5, driving wheel, 6, climbing cable motor, 7, mounting frame, 8, fixed shaft, 9, basket, 10, winding motor, 11, winding gear, 12, winding roller, 13, climbing motor, 14, climbing gear, 15, climbing roller, 16, operation table, 17, connecting frame, 18, screw rod, 19, track plate, 20, top guardrail, 21, worm gear reducer, 22, independent brake, 23, independent radiator. DETAILED DESCRIPTION

[0020] The utility model will be further explained in detail in combination with the drawings.

[0021] The utility model in the specific implementation, an intelligent climbing cable winding machine, including climbing cable mechanism, winding mechanism and manned mechanism, its characterized in that:

[0022] Climbing cable mechanism: including fixed plate 1, fixed plate 1 is divided into two sides, for supporting and fixing the structure of the whole equipment. The fixed plate 1 is provided with a climbing cable track 2, and the track type design enables the device to climb stably on the cable or cableway at different angles. The end of the climbing cable track 2 is provided with a rotating wheel 3, the rotating wheel 3 is connected with a driving wheel 5 through a chain 4, the driving wheel 5 is installed on a climbing cable motor 6, a worm gear reducer 21 is installed between the climbing cable motor and the driving wheel, an independent brake 22 is installed on the other side, the independent brake 22 is installed on one side of the independent radiator 23, the motor is provided with a safety guarantee system, the climbing cable motor 6 is fixedly connected on the fixed plate 1, and the driving wheel 5 is rotated by driving, so that the chain 4 and the rotating wheel 3 are rotated, so that the rolling of the climbing cable track 2 is realized. The end of the climbing cable track 2 is provided with a mounting frame 7 for mounting a manned mechanism and a winding mechanism. One side of the mounting frame 7 is provided with a fixed shaft 8, and the fixed shaft 8 is provided with a manned mechanism.

[0023] Manned mechanism: including a basket 9, for carrying operating personnel, facilitating high-altitude operation.

[0024] Winding mechanism: the winding mechanism is installed in the mounting frame 7, and the winding mechanism comprises a winding motor 10, the winding motor 10 is installed on the mounting frame 7 close to one side of the climbing cable mechanism, the winding motor 10 is engaged with a winding gear 11 through an umbrella-shaped gear, the winding gear 11 is engaged with a winding roller 12, the winding roller 12 is two in number and is arranged on two sides, and is used for winding cable or cableway.

[0025] Climbing mechanism: the other side of the mounting frame 7 is provided with a climbing motor 13, the climbing motor 13 is also engaged with a climbing gear 14 through an umbrella-shaped gear, the climbing gear 14 is engaged with a climbing roller 15, the climbing roller 15 is two in number and is arranged on two sides, and is used for lifting or lowering the height of the whole device when needed. The climbing roller 15 is wound with a rope, and the climbing or descending of the device is realized through the cooperation of the rope and the cable or cableway.

[0026] Other features: the winding gear 11 and the climbing gear 14 are double-layered notched gears, which are convenient to install on the rope, increase the stability and flexibility of the device. One side of the basket 9 is provided with an operating table 16, the operating table 16 is connected with all the motors, and the operating personnel can operate and control conveniently. The climbing cable mechanism is symmetrically distributed on the top and the bottom, the bottom of the climbing cable mechanism is provided with a connecting frame 17 for connecting and fixing the device. The climbing cable mechanism on the top and the bottom is connected through a screw rod 18, the screw rod 18 is arranged on two sides of the climbing cable mechanism and is six in number, which increases the overall stability and bearing capacity of the device. The climbing cable track 2 is matched up and down, the track plate 19 of the climbing cable track 2 has a circular arc groove in the middle, which increases the contact area of the track and the cable or cableway, improves the climbing stability and grip.

[0027] The working principle of the utility model:

[0028] The working principle of the intelligent cable climbing and wrapping machine mainly involves the cooperative work of the cable climbing mechanism, the wrapping mechanism, the manned mechanism, and the climbing mechanism. The working principle of each mechanism is as follows:

[0029] Cable climbing mechanism:

[0030] The cable climbing motor drives the main wheel to rotate, which in turn drives the rotating wheel and the cable climbing track through the chain.

[0031] The design of the cable climbing track allows it to closely fit the cable or cableway, increasing the contact area with the cable or cableway through the circular arc-shaped grooves on the track plate, improving the climbing stability and grip.

[0032] The device climbs stably on the cable or cableway through the cable climbing track and performs high-altitude operations.

[0033] Wrapping mechanism:

[0034] The wrapping motor drives the wrapping gear to rotate through the umbrella-shaped gear.

[0035] The wrapping gear drives the wrapping roller to rotate, and the wrapping roller is wrapped with materials such as PVF tape for wrapping.

[0036] The wrapping roller tightly wraps the materials on the cable or cableway during rotation, achieving the wrapping operation.

[0037] Manned mechanism:

[0038] The manned mechanism includes a basket for carrying workers and an operation platform for controlling all motors.

[0039] The workers control the operation of the device through the operation platform, including climbing, wrapping, climbing, and other actions.

[0040] Climbing mechanism:

[0041] The climbing motor drives the climbing gear to rotate through the umbrella-shaped gear.

[0042] The climbing gear drives the climbing roller to rotate, and the climbing roller is wrapped with a rope.

[0043] Through the cooperation of the rope and the cable or cableway, the climbing or descending of the device is realized.

[0044] The following is a specific example to illustrate the practical application and operation process of the intelligent cable climbing and wrapping machine:

[0045] Example 1:

[0046] Device preparation:

[0047] Assemble the intelligent cable climbing and wrapping machine and check whether all parts are firmly installed.

[0048] Wrap the wrapping material such as PVF tape around the wrapping roller and adjust the tension.

[0049] Check the wear and tear of the components such as the climbing belt, rotating wheels, chains, etc. to ensure the normal operation of the equipment.

[0050] Operation process:

[0051] Place the equipment on the cable or rope that needs to be wrapped, start the climbing motor, and make the equipment climb along the cable or rope.

[0052] When the equipment reaches the working position, stop the climbing motor and start the wrapping motor.

[0053] Adjust the speed of the wrapping motor and the rotation direction of the wrapping roller through the operation panel to make the wrapping material tightly wrap around the cable or rope.

[0054] According to the needs, the overlap rate and wrapping direction of the wrapping material can be adjusted to achieve the best wrapping effect.

[0055] After the wrapping operation is completed, stop the wrapping motor and start the climbing motor to make the equipment climb along the rope to the next working position or return to the ground.

[0056] Safety precautions:

[0057] During the operation, the running state of the equipment and the working environment should be paid attention to at any time to ensure the stable operation of the equipment.

[0058] The operator should wear safety protective equipment such as safety belts, safety helmets, etc. to ensure the safety of the operation.

[0059] When performing high-altitude operations, sufficient safety space should be ensured below to prevent the equipment from falling or the operator from falling.

[0060] In addition, the terms "first", "second" are only used for description purposes, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of indicated technical features. Therefore, the features defined with "first", "second" can explicitly or implicitly include one or more features, and in the description of the present application, the meaning of "multiple" is two or more, unless otherwise specifically limited.

[0061] In the utility model, unless another definite provision and limitation, the term " install ", " link ", " connect ", " fixed " and so on term should do broad sense understanding, for example, can be fixed connection, also can be detachable connection or integrally connected, can be mechanical connection, also can be electrical connection, can be direct connection, also can through intermediate medium indirectly connect, can be two element inside intercommunication.

[0062] In the utility model, unless another definite provision and limitation, first feature is " on " or " under " second feature can include that first and second features are in direct contact, also can include that first and second features are not in direct contact but contact through additional feature between them.

[0063] In the description of the present specification, the description of the reference terms " one embodiment ", " some embodiments ", " example ", " specific example " or " some examples " means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are contained in at least one embodiment or example of the utility model. In the present specification, the illustrative description of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.

[0064] Although the embodiments of the utility model have been shown and described above, it can be understood that the above-mentioned embodiments are exemplary and cannot be understood as limiting the utility model. The ordinary skilled in the art can change, modify, replace and modify the above-mentioned embodiments within the scope of the utility model without departing from the principles and purposes of the utility model.

Claims

1. An intelligent cable-climbing and wrapping machine, comprising a cable-climbing mechanism, a wrapping mechanism, and a personnel-carrying mechanism, characterized in that: The climbing cable mechanism includes a fixed plate (1) on both sides, a climbing cable track (2) between the fixed plates (1), a rotating wheel (3) at the end of the climbing cable track (2), the rotating wheel (3) being connected to a drive wheel (5) via a chain (4), the drive wheel (5) being mounted on a climbing cable motor (6), the climbing cable motor (6) being fixedly connected to the fixed plate (1), a mounting frame (7) at the end of the climbing cable track (2), a fixed shaft (8) on one side of the mounting frame (7), and a personnel carrying mechanism mounted on the fixed shaft (8). The manned mechanism includes a basket (9), and a wrapping mechanism is installed inside the mounting frame (7). The wrapping mechanism includes a wrapping motor (10), which is mounted on the mounting frame (7) near the climbing cable mechanism. The wrapping motor (10) meshes with a wrapping gear (11), and a wrapping roller (12) meshes with the wrapping gear (11). A climbing motor (13) is provided on the other side of the mounting frame (7), which meshes with a climbing gear (14), and a climbing roller (15) meshes with the climbing gear (14).

2. The intelligent climbing cable wrapping machine according to claim 1, characterized in that: There are two wrapping rollers (12) on both sides, and two climbing rollers (15) on both sides.

3. The intelligent climbing cable wrapping machine according to claim 1, characterized in that: The wrapping motor (10) and wrapping gear (11), and the climbing motor (13) and climbing gear (14) are all meshed with bevel gears.

4. The intelligent climbing cable wrapping machine according to claim 1, characterized in that: Both the wrapping gear (11) and the climbing gear (14) are double-layered gears with notches, which makes them easy to install on the rope.

5. The intelligent climbing cable wrapping machine according to claim 1, characterized in that: Ropes are wound around the climbing roller (15).

6. The intelligent climbing cable wrapping machine according to claim 1, characterized in that: An operating platform (16) is provided on one side of the suspended platform (9). The operating platform (16) is connected to control all motors. A top guardrail (20) is installed on the top of the suspended platform (9).

7. The intelligent climbing cable wrapping machine according to claim 1, characterized in that: The climbing cable mechanism is symmetrically distributed at the top and bottom, and the bottom climbing cable mechanism has a connecting frame (17) installed at the bottom.

8. The intelligent climbing cable wrapping machine according to claim 7, characterized in that: The top and bottom climbing mechanisms are connected by screws (18), which are located on both sides of the climbing mechanism.

9. The intelligent climbing cable wrapping machine according to claim 7, characterized in that: The climbing track (2) is fitted together, and the track plate (19) of the climbing track (2) has an arc-shaped groove in the middle.

10. The intelligent climbing cable wrapping machine according to claim 1, characterized in that: A worm gear reducer (21) is installed between the climbing motor (6) and the drive wheel (5). An independent brake (22) is installed on the other side of the climbing motor (6), and an independent radiator (23) is installed on the side of the independent brake.

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