Device for reducing failure rate of material arranging platform
By designing a material transfer platform, horizontal conveying components, pushing components, and anti-skew components to work in synergy, the problem of skewness in packaging cartons during conveyor belt transport was solved, achieving efficient and accurate material handling.
Patent Information
- Application Number
- CN202520006449.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-02
- Publication Date
- 2025-11-21
- Estimated Expiration
- 2035-01-02
AI Technical Summary
The existing packaging boxes are prone to tilting when conveyed on the conveyor belt, resulting in missed boxes during packing and affecting production efficiency.
A device was designed that includes a material transfer platform, a horizontal conveying component, a pushing component, and an anti-skew component. The device detects the quantity of material using a photoelectric sensor, controls the limit rod and the pushing rod using a cylinder component to ensure that the material does not skew during horizontal conveying, and accurately pushes the material to the placement area using the pushing component.
It effectively prevents packaging boxes from tilting during the conveying process, improves production efficiency and the accuracy of material delivery, and reduces the frequency of downtime.
Smart Images
Figure CN223574859U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to material handling technical field more specifically, relate to a device that reduces the failure rate of material arranging platform. BACKGROUND
[0002] As an indispensable part of modern logistics and packaging industry, the handling and processing of packaging cartons are crucial for improving production efficiency, reducing costs and ensuring product quality. Traditional packaging carton handling mainly relies on manual operation, but this approach has problems such as high labor intensity, low efficiency, and error-prone, making it difficult to meet the needs of modern logistics and packaging industry for high efficiency, accuracy and automation.
[0003] With the rapid development of automation technology, packaging carton handling devices have emerged and gradually been widely used. These devices usually combine mechanical, electronic, sensor and control systems and other technologies to realize the automation of packaging carton identification, grabbing, handling and stacking operations.
[0004] When multiple packaging cartons are simultaneously conveyed on the conveyor belt, it is easy to cause tilting, resulting in missed grabbing during packing and the need for downtime processing, affecting production efficiency. UTILITY MODEL CONTENT
[0005] The technical problem to be solved by the utility model is that when multiple packaging cartons are simultaneously conveyed on the conveyor belt, it is easy to cause tilting, resulting in missed grabbing during packing and the need for downtime processing, affecting production efficiency. In view of the above defects of the prior art, a device for reducing the failure rate of the material arranging platform is provided.
[0006] The technical solution adopted by the utility model to solve its technical problem is:
[0007] A device for reducing the failure rate of the material arranging platform is constructed, comprising:
[0008] A material transfer platform, including a material placement area;
[0009] A horizontal conveying assembly is provided on the top of the material transfer platform and can directionally convey the material placed on its top;
[0010] A push assembly is provided on the side of the horizontal conveying assembly and can push the material on the top of the horizontal conveying assembly to the material placement area;
[0011] A tilt prevention assembly can cooperate with the push assembly to prevent the material from tilting when it is displaced on the horizontal conveying assembly.
[0012] Optionally, the material conveying assembly comprises a first conveying belt, which can convey the material to the top of the horizontal conveying assembly.
[0013] Optionally, the horizontal conveying assembly is a second conveying belt.
[0014] Optionally, the pushing assembly comprises a pushing rod and a first cylinder assembly or a first mechanical arm connected to the pushing rod and used for driving the pushing rod to push the material on the top of the horizontal conveying assembly to the material placement area.
[0015] Optionally, the anti-inclination assembly comprises a limiting rod and a second cylinder assembly connected to the limiting rod and used for driving the limiting rod to rise.
[0016] Optionally, the top of the material transfer platform is provided with a photoelectric sensor, which can be used for detecting the amount of material on the top of the horizontal conveying assembly.
[0017] Optionally, a main control module is comprised, when the amount of material on the top of the horizontal conveying assembly reaches a predetermined threshold, the photoelectric sensor will send a signal to the main control module, the main control module controls the second cylinder assembly to lift the limiting rod, and then controls the first cylinder to drive the pushing rod to push the material on the top of the horizontal conveying assembly to the material placement area.
[0018] Optionally, a limiting rod controller is comprised, when the first cylinder assembly is started, the limiting rod can fall and cooperate with the pushing assembly to prevent the material from being inclined when the horizontal conveying assembly is displaced, and when the first cylinder assembly is turned off, the limiting rod will rise and lift.
[0019] Optionally, the top of the material transfer platform is further provided with a limiting rod reset sensor, which can sense whether the limiting rod falls and resets.
[0020] Optionally, a plurality of mounting rods are arranged on the material placement area, which can be used for limiting the displacement of the material on the material placement area.
[0021] The beneficial effects of the utility model lie in:
[0022] The utility model discloses a horizontal conveying assembly can transport multiple materials to arrange together, when the horizontal conveying assembly transports multiple materials, the push -and -go assembly sets up the side of horizontal conveying assembly can limit the material displacement towards push -and -go assembly, the anti -inclination assembly sets up the side of horizontal conveying assembly and sets up opposite with push -and -go assembly, the anti -inclination assembly can limit the material displacement towards push -and -go assembly, after multiple materials are transported to the position through horizontal conveying assembly, the anti -inclination assembly will elevate and lift, push -and -go assembly pushes the material of horizontal conveying assembly top to material placement area, then push -and -go assembly resets, the anti -inclination assembly drops and resets, and horizontal conveying assembly continues to transport multiple materials, and the utility model discloses through the cooperation of anti -inclination assembly and push -and -go assembly to avoid multiple packing cartons to be conveyed on the conveyor belt simultaneously and cause the inclination. BRIEF DESCRIPTION OF DRAWINGS
[0023] In order to more clearly illustrate the technical scheme in the embodiments of the utility model or the prior art, the utility model will be further described below in combination with the drawings and the embodiments, and the drawings in the following description are only some embodiments of the utility model, and for those skilled in the art, other drawings can also be obtained without creative labor on the basis of these drawings:
[0024] Fig. 1 It is the shaft measurement schematic diagram when the push -and -go assembly and the anti -inclination assembly cooperate in the utility model.
[0025] Fig. 2 It is the top view schematic diagram when the push -and -go assembly and the anti -inclination assembly cooperate in the utility model.
[0026] Fig. 3 It is the shaft measurement schematic diagram when the push -and -go assembly pushes the material of horizontal conveying assembly top to material placement area in the utility model.
[0027] Fig. 4 It is the top view schematic diagram when the push -and -go assembly pushes the material of horizontal conveying assembly top to material placement area in the utility model.
[0028] The reference numerals are:
[0029] 100, material transfer platform, 110, material placement area, 120, photoelectric sensor, 130, limit rod reset sensor, 140, mounting rod,
[0030] 200, horizontal conveying assembly,
[0031] 300, push -and -go assembly, 310, push -and -go rod, 320, first cylinder assembly,
[0032] 400, anti -inclination assembly, 410, limit rod, 420, second cylinder assembly,
[0033] 500, first conveyor belt;
[0034] 600, limit rod controller. DETAILED DESCRIPTION
[0035] In order to make the purpose, technical scheme and advantages of the utility model more clear, the technical scheme in the utility model will be clearly and completely described below in combination with the drawings in the utility model. Obviously, the described embodiments are part of the embodiments of the utility model, not all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by the ordinary skilled in the art without creative labor belong to the protection scope of the utility model.
[0036] In the description of the embodiments of the present application, it should be explained that unless otherwise explicitly specified and limited, the terms "connected", "connected" should be understood broadly, for example, it can be fixedly connected, or it can be detachably connected, or integrally connected, it can be mechanically connected, or it can be electrically connected, it can be directly connected, or indirectly connected through an intermediate medium. For the ordinary skilled in the art, the specific meaning of the above terms in the embodiments of the present application can be understood according to the specific circumstances.
[0037] In the embodiments of the present application, unless otherwise explicitly specified and limited, the first feature is "on" or "under" the second feature, which can be directly contacted by the first and second features, or indirectly contacted by the first and second features through an intermediate medium. Moreover, the first feature "above", "above" and "above" the second feature can be directly above or obliquely above the first feature, or only indicate that the horizontal height of the first feature is higher than that of the second feature. The first feature "below", "below" and "below" the second feature can be directly below or obliquely below the first feature, or only indicate that the horizontal height of the first feature is less than that of the second feature.
[0038] In the description of the present application, the description of the terms "one embodiment", "some embodiments", "example", "specific example" or "some examples" means that the specific features, structures, materials or characteristics described in combination with the embodiment or example are included in at least one embodiment or example of the present application. In the present application, the illustrative description of the above terms is not necessarily for the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner. In addition, the skilled in the art can combine and combine the different embodiments or examples described in the present application and the characteristics of different embodiments or examples without contradiction.
[0039] The utility model embodiment such as Figs. 1-4As shown in the figure, the device for reducing the failure rate of the material placing platform comprises a material transfer platform 100, a horizontal conveying assembly 200, a pushing assembly 300 and an anti-skewing assembly 400, the material transfer platform 100 comprises a material placing area 110, the horizontal conveying assembly 200 is arranged on the top of the material transfer platform 100 and can horizontally convey the material placed on the top thereof, the pushing assembly 300 is arranged beside the horizontal conveying assembly 200 and can push the material on the top of the horizontal conveying assembly 200 to the material placing area 110, and the anti-skewing assembly 400 can cooperate with the pushing assembly 300 to prevent the material from skewing when the material is displaced on the horizontal conveying assembly 200, further, the horizontal conveying assembly 200 can transport a plurality of materials to be arranged together, while the horizontal conveying assembly 200 transports the plurality of materials, the pushing assembly 300 arranged beside the horizontal conveying assembly 200 can limit the displacement of the material towards the pushing assembly 300, the anti-skewing assembly 400 is arranged beside the horizontal conveying assembly 200 and opposite to the pushing assembly 300, the anti-skewing assembly 400 can limit the displacement of the material towards the pushing assembly 300, after the plurality of materials are transported to the position by the horizontal conveying assembly 200, the anti-skewing assembly 400 is lifted, the pushing assembly 300 pushes the material on the top of the horizontal conveying assembly 200 to the material placing area 110, then the pushing assembly 300 is reset, the anti-skewing assembly 400 is lowered and reset, and the horizontal conveying assembly 200 continues to transport the plurality of materials, the above steps are repeated, and the material is a paper packaging box.
[0040] Referring to Figs. 1-4 In the embodiment, the material conveying assembly comprises a first conveying belt 500, the first conveying belt 500 can transport the material to the top of the horizontal conveying assembly 200, further, the horizontal conveying assembly 200 is a second conveying belt, and the first conveying belt 500 and the second conveying belt can form a continuous conveying system, so that the transportation process of the material from the starting point to the ending point is more smooth and efficient, the material is quickly transported on the first conveying belt 500 to the top of the second conveying belt without waiting for the intervention of manual or other equipment, thereby reducing the waiting time, and the first conveying belt 500 and the second conveying belt can be selected and configured according to the characteristics and requirements of the material, such as selecting conveying belts with different materials, speeds and widths.
[0041] In the embodiment, the pushing assembly 300 comprises a pushing rod 310 and a first cylinder assembly 320 or a first mechanical arm connected with the pushing rod 310 for driving the pushing rod 310 to push the material at the top of the horizontal conveying assembly 200 to the material placing area 110. Further, the anti-inclination assembly 400 comprises a limiting rod 410 and a second cylinder assembly 420 connected with the limiting rod 410 for driving the limiting rod 410 to rise. Specifically, the first cylinder assembly 320 has high-precision driving capability, which can ensure that the pushing rod 310 accurately reaches the predetermined position during movement, thereby accurately pushing the material to the material placing area 110. The driving force output of the cylinder assembly is stable, so that the pushing rod 310 does not produce obvious shaking or deviation during movement, ensuring the stability and safety of the material during pushing. The limiting rod 410 can be accurately moved to the specified position by the driving of the second cylinder assembly 420, thereby limiting the material to prevent it from being inclined during horizontal conveying. This precise limiting capability ensures the stability and accuracy of the material during conveying. After the limiting rod 410 moves to the specified position, it can provide stable support for the material, which helps to reduce the shaking and inclination of the material.
[0042] Referring to Figs. 1-4In the embodiment, the top of the material transfer platform 100 is provided with a photoelectric sensor 120, which can be used to detect the number of materials on the top of the horizontal conveying assembly 200, further comprising a master control module, when the number of materials on the top of the horizontal conveying assembly 200 reaches a predetermined threshold, the photoelectric sensor 120 will send a signal to the master control module (not shown in the figure), the master control module controls the second cylinder assembly 420 to lift the limiting rod 410, and then controls the first cylinder to drive the push rod 310 to push the materials on the top of the horizontal conveying assembly 200 to the material placement area 110, specifically, when the photoelectric sensor 120 detects that the number of materials on the top of the horizontal conveying assembly 200 reaches twenty, the photoelectric sensor 120 will send a signal to the master control module, and the master control module will issue an instruction to control the second cylinder to drive the limiting rod 410 to rise, when the number of materials on the top of the horizontal conveying assembly 200 reaches twenty-four, the master control module controls the first cylinder to drive the push rod 310 to push the twenty materials on the top of the horizontal conveying assembly 200 to the material placement area 110, the photoelectric sensor 120 can monitor the number of materials on the top of the horizontal conveying assembly 200 in real time, ensuring accurate control of the material state, through the control of the master control module, the second cylinder assembly 420 can automatically lift the limiting rod 410 when the number of materials reaches twenty, preparing for the subsequent material pushing, when the number of materials reaches twenty-four, the master control module controls the first cylinder to drive the push rod 310 to accurately push the twenty materials to the material placement area 110, ensuring the continuity and accuracy of material conveying.
[0043] Referring to Figs. 1-4 In the embodiment, the limiting rod controller 600 is included, which can control the first cylinder assembly 320 to start, and the limiting rod 410 can fall and cooperate with the push assembly 300 to prevent the materials from being tilted when the horizontal conveying assembly 200 is displaced, and when the first cylinder assembly 320 is closed, the limiting rod 410 will rise, specifically, the first cylinder assembly 320 can be controlled by the limiting rod controller 600.
[0044] In the embodiment, the top of the material transfer platform 100 is further provided with a limiting rod reset sensor 130, which can sense whether the limiting rod 410 falls and resets, and the limiting rod reset sensor 130 can monitor the state of the limiting rod 410 in real time, ensuring that it resets accurately when needed, avoiding the damage of the materials caused by the sudden falling of the limiting rod 410 to extrude the materials during the material conveying process, thereby improving the operation accuracy and reliability of the entire material transfer platform 100.
[0045] In the embodiment, the material placing area 110 is provided with a plurality of installation rods 140, which can be used to limit the displacement of the material on the material placing area 110. The installation of the plurality of installation rods 140 can provide a stable support structure for the material, preventing the material from being displaced on the placing area, so as to facilitate the subsequent device, such as a mechanical arm dish washing machine, to grasp and carry the material.
[0046] It should be understood that, for those skilled in the art, improvements or changes can be made according to the above description, and all these improvements and changes shall belong to the protection scope of the appended claims of the utility model.
Claims
1. An apparatus for reducing failure rate of a material handling platform, comprising: The material transfer platform (100) comprises a material placement area (110). The horizontal conveying assembly (200) is arranged on the top of the material transfer platform (100) and can orient the material placed on the top of the horizontal conveying assembly (200). The pushing assembly (300) is arranged beside the horizontal conveying assembly (200) and can push the material on the top of the horizontal conveying assembly (200) to the material placement area (110). The anti-inclination assembly (400) can cooperate with the pushing assembly (300) to prevent the material from being inclined when the horizontal conveying assembly (200) moves. The material transfer platform (100) comprises a material transfer assembly, and the material transfer assembly comprises a first conveying belt (500) that can transfer the material to the top of the horizontal conveying assembly (200).
2. The apparatus of claim 1, wherein, The horizontal conveying assembly (200) is a second conveying belt.
3. The device for reducing the failure rate of a material handling platform according to claim 1, wherein The pushing assembly (300) comprises a pushing rod (310) and a first cylinder assembly (320) or a first mechanical arm connected to the pushing rod (310) and used to drive the pushing rod (310) to push the material on the top of the horizontal conveying assembly (200) to the material placement area (110).
4. The apparatus of claim 1, wherein, The anti-inclination assembly (400) comprises a limiting rod (410) and a second cylinder assembly (420) or a second mechanical arm connected to the limiting rod (410) and used to drive the limiting rod (410) to rise.
5. The apparatus of claim 4, wherein the at least one of the plurality of sensors is a proximity sensor. The top of the material transfer platform (100) is provided with a photoelectric sensor (120) that can be used to detect the amount of material on the top of the horizontal conveying assembly (200).
6. The apparatus of claim 5, wherein, The main control module is provided, and when the amount of material on the top of the horizontal conveying assembly (200) reaches a predetermined threshold, the photoelectric sensor (120) sends a signal to the main control module, and the main control module controls the second cylinder assembly (420) to lift the limiting rod (410), and then controls the first cylinder to drive the pushing rod (310) to push the material on the top of the horizontal conveying assembly (200) to the material placement area (110).
7. The apparatus of claim 6, wherein, The limiting rod controller (600) can control the first cylinder assembly (320) to start, and the limiting rod (410) can fall and cooperate with the pushing assembly (300) to prevent the material from being inclined when the horizontal conveying assembly (200) moves, and when the first cylinder assembly (320) is closed, the limiting rod (410) will rise.
8. The apparatus of claim 5, wherein the apparatus further comprises a plurality of sensors disposed on the substrate support and configured to detect a position of the substrate support. The top of the material transfer platform (100) is also provided with a limiting rod reset sensor (130) that can sense whether the limiting rod (410) falls and resets.
9. The apparatus of claim 5, wherein, The material placement area (110) is provided with a plurality of mounting rods (140) that can be used to limit the displacement of the material on the material placement area (110).
10. The apparatus of claim 1, wherein,