SLD-T500 intelligent automatic adjustment alloy blade sweeper

Abstract

The utility model relates to the field of belt conveyor head cleaning devices, and discloses an SLD-T500 intelligent automatic adjusting alloy blade sweeper which comprises a fixing mechanism, a cutter mechanism and an installation mechanism, the fixing mechanism comprises a fixing shaft, a first flange plate, a cylindrical connecting block and a second flange plate, and the cutter mechanism comprises an installation sleeve. Threaded grooves are formed in the front end and the rear end of the upper portion of the outer wall of the mounting sleeve correspondingly, and round head screws are arranged on the inner walls of the threaded grooves in a threaded fit mode. According to the alloy blade sweeper, the mounting mechanism is arranged, a user can loosen the locking of the position of the cylindrical connecting block by the hoop seat and the hoop block by rotating the locking bolt, and then the angle of the alloy blade is adjusted; and the horizontal height of the alloy blade is adjusted by adjusting the position of the positioning nut on the stud, so that the alloy blade sweeper can be more tightly attached to a required belt, and the convenience of adjustment of the alloy blade sweeper is improved.

Description

Technical Field

[0001] This utility model relates to the field of belt conveyor head cleaning devices, and in particular to an SLD-T500 intelligent automatic adjusting alloy blade cleaner. Background Technology

[0002] Belt conveyors are widely used in the transportation of block, granular, and powder materials in industries such as power plants, ports, and mines. A belt conveyor is a continuous conveying device that uses a conveyor belt as a traction and load-bearing component. It is mainly used for material transportation and can continuously transport materials from the feeding point to the unloading point. The working principle of a belt conveyor is that the drive device drives the drive drum, and the friction between the drive drum and the conveyor belt causes the conveyor belt to move, thereby moving the material loaded on the conveyor belt together.

[0003] However, during the conveying process, it is inevitable that a small amount of material will adhere to the working surface of the belt and move along with it. This phenomenon is particularly noticeable when conveying granular and powdery materials with high moisture content. The material adhering to the belt not only pollutes the environment and wastes raw materials, but may also cause the belt to run off-track or even wear down, thus seriously affecting the service life of the belt conveyor. When the belt wears down due to prolonged use, the cleaning effect of traditional alloy blades will decrease significantly. In addition, after the belt wears down, users often need to manually adjust the existing cleaners, but the effect of such post-maintenance adjustment is often unsatisfactory and cannot fully restore the cleaner to its optimal working state.

[0004] Therefore, those skilled in the art have provided an SLD-T500 intelligent automatic adjusting alloy blade cleaner to solve the problems mentioned in the background art. Utility Model Content

[0005] The purpose of this invention is to address the shortcomings of existing technologies by proposing the SLD-T500 intelligent automatic adjusting alloy blade cleaner. Compared to most traditional cleaning devices, the blade shank of this alloy blade cleaner can rotate freely within a controllable range. When the blade contacts the belt, if the belt surface is uneven, the alloy blade will automatically wobble to adjust the angle of the blade, ensuring that the alloy blade fits well against the belt surface, thereby improving the cleaning effect. The elastic reset component allows the mounting shaft to elastically reset, ensuring stable pressure between the alloy blade and the belt surface. The perpendicularity of the axis of the mounting shaft to the axis of the mounting sleeve ensures that the alloy blade has sufficient swing space under pressure, resulting in better cleaning quality.

[0006] To achieve the above objectives, the present invention provides the following technical solution:

[0007] An SLD-T500 intelligent automatic adjusting alloy blade cleaner includes a fixing mechanism, a blade mechanism, and a mounting mechanism. The fixing mechanism includes a fixing shaft, a first flange, a cylindrical connecting block, and a second flange.

[0008] The cutting tool mechanism includes a mounting sleeve. The upper front and rear ends of the upper part of the mounting sleeve's outer wall are provided with threaded grooves. A round-headed screw is threaded into the inner wall of the threaded groove. A lock nut is threaded into the middle of the outer wall of the round-headed screw. A telescopic rod is snapped into the inner wall of the mounting sleeve. Limit guide grooves are provided at the front and rear ends of the outer wall of the telescopic rod. A housing is fixedly connected to the upper surface of the telescopic rod. Limit blocks are fixedly connected to the four sides of the inner wall of the housing. A positioning housing is snapped into the inner wall of the limit blocks. Elastic reset components are fixedly connected to the four sides of the inner wall of the positioning housing.

[0009] The inner wall of the elastic reset member is provided with a torsion seat, the inner wall of the torsion seat is engaged with a mounting shaft, a fixing screw is threaded on the outer wall of one side of the mounting shaft, a large washer is sleeved on the outer wall of the fixing screw, a connecting seat is fixedly connected to the outer wall of the mounting shaft away from the fixing screw, a tool bar is fixedly connected to the upper surface of the connecting seat, an alloy blade is fixedly connected to the end of the tool bar away from the connecting seat, a cutting tool is provided on the inner wall of the alloy blade, and a sealing cap is threaded on one side of the inner wall of the outer shell;

[0010] The installation mechanism includes an adjusting angle iron, a fixing seat, a stud, a positioning bolt, a positioning nut, a rubber gasket, a clamp seat, a locking bolt, and a clamp block.

[0011] Compared with most traditional cleaning devices, this alloy blade cleaner has an installation mechanism. By turning the locking bolt, the user can loosen the locking of the clamp seat and clamp block on the cylindrical connecting block, thereby adjusting the angle of the alloy blade. Then, by adjusting the position of the positioning nut on the stud, the horizontal height of the alloy blade can be adjusted. This allows the alloy blade cleaner to fit more tightly on the required belt, improving the ease of adjustment.

[0012] Furthermore, the cutting tool mechanism is fixed on the fixing mechanism, and the fixing mechanism is fixed on the mounting mechanism;

[0013] Through the above technical solution, the elastic reset component in the tool mechanism is made of polyurethane, while the positioning housing and the torsion seat are both made of aluminum alloy.

[0014] Furthermore, the mounting sleeve is fixedly connected to the outer wall of the fixed shaft, and the cylindrical connecting block is fixedly connected to the outer walls on both sides of the fixed shaft;

[0015] The above technical solution enables the fixed shaft to be fixed on the fixing mechanism and then on the mounting mechanism.

[0016] Furthermore, the first flange is fixedly connected to both sides of the outer wall of the fixed shaft, and the second flange is fixedly connected to the outer wall of the cylindrical connecting block on the side close to the fixed shaft;

[0017] The above technical solution allows users to disassemble or install the fixed shaft by setting a first flange and a second flange, thereby enabling them to maintain, repair, or replace the tool mechanism more quickly.

[0018] Furthermore, the telescopic rod is fixedly connected to the mounting sleeve by a round-headed screw, and the mounting shaft is fixedly connected to the torsion seat by a fixing screw;

[0019] The above technical solution enables users to disassemble and maintain the various components of the tool mechanism by rotating the round-head screws and fixing screws.

[0020] Furthermore, the fixing seat is fixedly connected to the outer wall of the front end of the adjusting angle iron, the stud is fixedly connected to the front end of the inner bottom surface of the fixing seat, and the positioning bolt is threaded into the middle of the upper surface of the stud;

[0021] The above technical solution enables the alloy blade cleaner to be fixed on the required belt conveyor by adjusting the angle iron.

[0022] Furthermore, the positioning nuts are threaded onto the upper and lower ends of the outer wall of the stud, the rubber gasket is tightly fitted onto the positioning nuts, and the clamp seat is sleeved on the middle part of the outer wall of the stud.

[0023] The above technical solution enables users to adjust the height of the clamp seat on the stud by adjusting the position of the positioning nut on the stud.

[0024] Furthermore, the locking bolts are threaded onto the upper and lower parts of the outer wall of the front end of the clamp seat, respectively, and the clamp block is fixedly connected to the clamp seat by the locking bolts;

[0025] The above technical solution allows users to loosen and tighten the clamp block and clamp seat by rotating the locking bolt, thereby fixing and disassembling the cylindrical connecting block and enabling the cylindrical connecting block to rotate at an angle.

[0026] This utility model has the following beneficial effects:

[0027] 1. This utility model proposes an SLD-T500 intelligent automatic adjusting alloy blade cleaner. Compared with most traditional cleaning devices, the blade bar of this alloy blade cleaner can rotate freely within a controllable range. When the blade contacts the belt, if the belt surface is uneven, the alloy blade will automatically wobble to adjust the angle of the alloy blade, so that the alloy blade fits well against the belt surface, thereby improving the cleaning effect. The elastic reset component can elastically reset the mounting shaft, ensuring stable pressure between the alloy blade and the belt surface. The axial direction of the mounting shaft is perpendicular to the axial direction of the mounting sleeve, ensuring that the alloy blade has sufficient swing space under the pressure condition to obtain better cleaning quality.

[0028] 2. The SLD-T500 intelligent automatic adjusting alloy blade cleaner proposed in this utility model, compared with most traditional cleaning devices, is equipped with an installation mechanism. The user can loosen the locking of the clamp seat and clamp block on the cylindrical connecting block by turning the locking bolt, thereby adjusting the angle of the alloy blade. Then, by adjusting the position of the positioning nut on the stud, the horizontal height of the alloy blade can be adjusted, so that the alloy blade cleaner can fit more tightly on the required belt, thus improving the convenience of adjusting the alloy blade cleaner. Attached Figure Description

[0029] Figure 1 This is a structural schematic diagram of an SLD-T500 intelligent automatic adjusting alloy blade cleaner proposed in this utility model;

[0030] Figure 2 This is a schematic diagram of the tool mechanism structure of the SLD-T500 intelligent automatic adjusting alloy blade cleaner proposed in this utility model;

[0031] Figure 3 This is a structural schematic diagram of an SLD-T500 intelligent automatic adjusting alloy blade cleaner proposed in this utility model;

[0032] Figure 4 This is a schematic diagram of the installation mechanism of the SLD-T500 intelligent automatic adjusting alloy blade cleaner proposed in this utility model;

[0033] Figure 5 for Figure 1 Enlarged diagram of point A in the diagram;

[0034] Figure 6 This is a cross-sectional view of the cutting mechanism of the SLD-T500 intelligent automatic adjusting alloy blade cleaner proposed in this utility model;

[0035] Figure 7This is a schematic diagram of the connecting seat structure of the SLD-T500 intelligent automatic adjusting alloy blade cleaner proposed in this utility model.

[0036] Legend:

[0037] 1. Fixing mechanism; 101. Fixing shaft; 102. First flange; 103. Cylindrical connecting block; 104. Second flange; 2. Tooling mechanism; 201. Mounting sleeve; 202. Threaded groove; 203. Round head screw; 204. Locking nut; 205. Telescopic rod; 206. Limiting guide groove; 207. Housing; 208. Limiting block; 209. Positioning housing; 2010. Elastic reset component; 2011. Torsion seat; 2012. Mounting shaft; 20 13. Fixing screw; 2014. Large washer; 2015. Connecting seat; 2016. Tool holder; 2017. Alloy blade; 2018. Tool; 2019. Sealing cap; 2020. Scale; 2021. Pointer; 3. Mounting mechanism; 301. Adjusting angle iron; 302. Fixing seat; 303. Stud; 304. Positioning bolt; 305. Positioning nut; 306. Rubber gasket; 307. Clamp seat; 308. Locking bolt; 309. Clamp block. Detailed Implementation

[0038] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0039] Reference Figure 1-7 One embodiment provided by this utility model:

[0040] An SLD-T500 intelligent automatic adjusting alloy blade cleaner includes a fixing mechanism 1, a blade mechanism 2, and a mounting mechanism 3. The fixing mechanism 1 includes a fixing shaft 101, a first flange 102, a cylindrical connecting block 103, and a second flange 104. The blade mechanism 2 is fixed to the fixing mechanism 1, and the fixing mechanism 1 is fixed to the mounting mechanism 3. The elastic reset element 2010 inside the blade mechanism 2 is made of polyurethane. The positioning housing 209 and the torsion seat 2011 are both made of aluminum alloy. The mounting sleeve 201 is fixedly connected to the outer wall of the fixing shaft 101. The connecting block 103 is fixedly connected to the outer walls on both sides of the fixed shaft 101, so that the fixed shaft 101 can be fixed on the fixing mechanism 1 and then on the mounting mechanism 3. The first flange 102 is fixedly connected to both sides of the outer wall of the fixed shaft 101, and the second flange 104 is fixedly connected to the outer wall of the cylindrical connecting block 103 on the side close to the fixed shaft 101. By setting the first flange 102 and the second flange 104, the user can disassemble or install the fixed shaft 101, and thus maintain or repair the tool mechanism 2 more quickly.

[0041] The tool mechanism 2 includes a mounting sleeve 201. The upper front and rear ends of the upper part of the outer wall of the mounting sleeve 201 are provided with threaded grooves 202. The inner wall of the threaded groove 202 is threaded with a round head screw 203. The middle part of the outer wall of the round head screw 203 is threaded with a locking nut 204. The inner wall of the mounting sleeve 201 is snapped with a telescopic rod 205. The front and rear ends of the outer wall of the telescopic rod 205 are provided with limit guide grooves 206. The upper surface of the telescopic rod 205 is fixedly connected to a housing 207. Limit blocks 208 are fixedly connected around the inner wall of the housing 207. The inner wall of the limit blocks 208 is snapped with a positioning housing 209. The inner wall of the positioning housing 209 is fixedly connected around the inner wall of the positioning housing 209. Elastic reset members 2010 are fixedly connected around the inner wall of the positioning housing 209.

[0042] The inner wall of the elastic reset component 2010 is provided with a torsion seat 2011. The inner wall of the torsion seat 2011 is engaged with a mounting shaft 2012. A fixing screw 2013 is threaded on one side of the outer wall of the mounting shaft 2012. A large washer 2014 is sleeved on the outer wall of the fixing screw 2013. A connecting seat 2015 is fixedly connected to the outer wall of the mounting shaft 2012 away from the fixing screw 2013. A tool bar 2016 is fixedly connected to the upper surface of the connecting seat 2015. An alloy blade 2017 is fixedly connected to the end of the tool bar 2016 away from the connecting seat 2015. A cutting tool 2018 is provided on the inner wall of the alloy blade 2017. A sealing cap 2019 is threaded on one side of the inner wall of the outer shell 207. A scale 2020 is fixedly connected to one side of the upper end of the outer wall of the outer shell 207. A pointer 2021 is fixedly connected to the outer wall of the connecting seat 2015 away from the mounting shaft 2012.

[0043] The mounting mechanism 3 includes an adjusting angle iron 301, a fixing seat 302, a stud 303, a positioning bolt 304, a positioning nut 305, a rubber gasket 306, a clamp seat 307, a locking bolt 308, and a clamp block 309.

[0044] Compared to most traditional cleaning devices, the blade shank 2016 of this alloy blade cleaner can rotate freely within a controllable range. When the blade 2018 contacts the belt, if the belt surface is uneven, the alloy blade 2017 will automatically wobble to adjust the angle of the blade 2018, ensuring that the alloy blade 2017 fits well against the belt surface, thereby improving the cleaning effect. The elastic reset component 2010 can elastically reset the mounting shaft 2012, ensuring stable pressure between the alloy blade 2017 and the belt surface. The axial direction of the mounting shaft 2012 is perpendicular to the axial direction of the mounting sleeve 201, ensuring that the alloy blade 2017 has sufficient swing space under the pressure condition to obtain better cleaning quality.

[0045] The telescopic rod 205 is fixedly connected to the mounting sleeve 201 by a round-head screw 203, and the mounting shaft 2012 is fixedly connected to the torsion seat 2011 by a fixing screw 2013. This allows the user to disassemble and maintain the various components of the tool mechanism 2 by rotating the round-head screw 203 and the fixing screw 2013. The fixing seat 302 is fixedly connected to the outer wall of the front end of the adjusting angle iron 301, and the stud 303 is fixedly connected to the front end of the inner bottom surface of the fixing seat 302. The positioning bolt 304 is threaded into the middle of the upper surface of the stud 303, so that the alloy blade cleaner can be fixed on the required belt conveyor by adjusting the angle iron 301. The positioning nut 305 is threaded into the upper end of the outer wall of the stud 303 and... At the lower end, the rubber gasket 306 is tightly fitted onto the positioning nut 305, and the clamp seat 307 is sleeved on the middle of the outer wall of the stud 303. This allows the user to adjust the height of the clamp seat 307 on the stud 303 by adjusting the position of the positioning nut 305 on the stud 303. The locking bolts 308 are threaded onto the upper and lower parts of the front outer wall of the clamp seat 307, respectively. The clamp block 309 is fixedly connected to the clamp seat 307 by the locking bolts 308. This allows the user to loosen and tighten the clamp block 309 and the clamp seat 307 by rotating the locking bolts 308, thereby fixing and disassembling the cylindrical connecting block 103 and allowing the cylindrical connecting block 103 to rotate at an angle.

[0046] Working principle: First, fix the adjusting angle iron 301 in the required position on the belt conveyor. Rotate the locking bolt 308 to loosen the locking of the clamp seat 307 and clamp block 309 on the cylindrical connecting block 103. Then rotate the fixed shaft 101 to adjust the angle of the alloy blade 2017, so that the elastic reset member 2010 is in a certain tension state. Then, adjust the height of the clamp seat 307 by adjusting the position of the positioning nut 305 on the stud 303, thereby adjusting the horizontal height of the alloy blade 2017, so that the alloy blade cleaner can be in the required angle position. The belt and the blade 2018 are in contact. Under the action of the elastic reset member 2010, when the alloy blade 2017 rotates through the mounting shaft 2012 with the torsion seat 2011, it can closely fit the raised part of the belt surface and return to its original position after passing the raised part.

[0047] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. An SLD-T500 intelligent automatic adjusting alloy blade cleaner, comprising a fixing mechanism (1), a blade mechanism (2), and a mounting mechanism (3), characterized in that: The fixing mechanism (1) includes a fixing shaft (101), a first flange (102), a cylindrical connecting block (103), and a second flange (104); The cutting tool mechanism (2) includes a mounting sleeve (201). The upper front and rear ends of the outer wall of the mounting sleeve (201) are provided with threaded grooves (202). The inner wall of the threaded groove (202) is threaded with a round head screw (203). The middle part of the outer wall of the round head screw (203) is threaded with a locking nut (204). The inner wall of the mounting sleeve (201) is engaged with a telescopic rod (205). The front and rear ends of the outer wall of the telescopic rod (205) are provided with limit guide grooves (206). The upper surface of the telescopic rod (205) is fixedly connected with a housing (207). The inner wall of the housing (207) is fixedly connected with limit blocks (208). The inner wall of the limit blocks (208) is engaged with a positioning housing (209). The inner wall of the positioning housing (209) is fixedly connected with an elastic reset member (2010). The inner wall of the elastic reset member (2010) is provided with a torsion seat (2011). The inner wall of the torsion seat (2011) is engaged with a mounting shaft (2012). A fixing screw (2013) is threaded onto the outer wall of one side of the mounting shaft (2012). A large washer (2014) is sleeved on the outer wall of the fixing screw (2013). A connecting seat (2015) is fixedly connected to the outer wall of the mounting shaft (2012) on the side away from the fixing screw (2013). The upper surface of the connecting seat (2015) is fixedly connected to... A tool holder (2016) is connected, and an alloy blade (2017) is fixedly connected to the end of the tool holder (2016) away from the connecting seat (2015). A cutting tool (2018) is provided on the inner wall of the alloy blade (2017). A sealing cap (2019) is threadedly fitted to one side of the inner wall of the outer shell (207). A scale (2020) is fixedly connected to one side of the upper end of the outer wall of the outer shell (207). A pointer (2021) is fixedly connected to the outer wall of the connecting seat (2015) away from the mounting shaft (2012). The installation mechanism (3) includes an adjusting angle iron (301), a fixing seat (302), a stud (303), a positioning bolt (304), a positioning nut (305), a rubber gasket (306), a clamp seat (307), a locking bolt (308), and a clamp block (309).

2. The SLD-T500 intelligent automatic adjusting alloy blade cleaner according to claim 1, characterized in that: The cutting tool mechanism (2) is fixed on the fixing mechanism (1), and the fixing mechanism (1) is fixed on the mounting mechanism (3).

3. The SLD-T500 intelligent automatic adjusting alloy blade cleaner according to claim 1, characterized in that: The mounting sleeve (201) is fixedly connected to the outer wall of the fixed shaft (101), and the cylindrical connecting block (103) is fixedly connected to the outer walls on both sides of the fixed shaft (101).

4. The SLD-T500 intelligent automatic adjusting alloy blade cleaner according to claim 1, characterized in that: The first flange (102) is fixedly connected to both sides of the outer wall of the fixed shaft (101), and the second flange (104) is fixedly connected to the outer wall of the cylindrical connecting block (103) on the side close to the fixed shaft (101).

5. The SLD-T500 intelligent automatic adjusting alloy blade cleaner according to claim 1, characterized in that: The telescopic rod (205) is fixedly connected by a round-headed screw (203) and a mounting sleeve (201), and the mounting shaft (2012) is fixedly connected by a fixing screw (2013) and a torsion seat (2011).

6. The SLD-T500 intelligent automatic adjusting alloy blade cleaner according to claim 1, characterized in that: The fixed seat (302) is fixedly connected to the outer wall of the front end of the adjusting angle iron (301), the stud (303) is fixedly connected to the front end of the inner bottom surface of the fixed seat (302), and the positioning bolt (304) is threadedly engaged with the middle part of the upper surface of the stud (303).

7. The SLD-T500 intelligent automatic adjusting alloy blade cleaner according to claim 1, characterized in that: The positioning nut (305) is threaded onto the upper and lower ends of the outer wall of the stud (303), the rubber gasket (306) is tightly fitted onto the positioning nut (305), and the clamp seat (307) is sleeved on the middle part of the outer wall of the stud (303).

8. The SLD-T500 intelligent automatic adjusting alloy blade cleaner according to claim 1, characterized in that: The locking bolts (308) are threaded onto the upper and lower parts of the front outer wall of the clamp seat (307), respectively, and the clamp block (309) is fixedly connected to the clamp seat (307) by the locking bolts (308).

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