Coal distributing funnel structure

By introducing a drive and vibration mechanism into the coal distribution hopper, the problem of having to stop the machine to empty the coal bin when it is full has been solved, and the machine can be emptyed without stopping the machine. This improves the operational stability and service life of the equipment, reduces the number of times the belt conveyor is started under heavy load, and enhances economic benefits.

CN223575463UActive Publication Date: 2025-11-21YUWU COAL CO LTD OF SHANXI LUAN GRP
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Patent Information

Application Number
CN202423310893.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-31
Publication Date
2025-11-21
Estimated Expiration
2034-12-31

AI Technical Summary

Technical Problem

In existing technologies, when the coal bunker is full, the machine needs to be stopped to switch the coal distribution hopper gate, which leads to the belt conveyor stopping and equipment damage, affecting transportation efficiency and equipment life.

Method used

A coal distribution hopper structure was designed, which includes a drive mechanism and a vibration mechanism to enable the guide hopper to move and vibrate between hoppers, avoiding downtime for hopper relocation. The drive mechanism drives the guide hopper to move between hoppers, and the vibration mechanism prevents blockage, thus achieving hopper relocation without stopping the machine.

Benefits of technology

This enabled non-stop coal hopper transfer operations, improved the strength and operational stability of the coal hopper, reduced the number of heavy-load starts of the belt conveyor, extended the service life of the equipment, and improved economic efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a coal distributing funnel structure, and relates to the technical field of coal distributing funnels. Comprising a main hopper, the upper side face and the lower side face of the main hopper are both of an opening structure, a first side hopper is obliquely installed on the left side wall of the main hopper, driving mechanisms are fixedly installed on the upper surface, close to the front and back positions, of the first side hopper, flow guide hoppers are fixedly installed on the upper surfaces of the driving mechanisms, and a first vibration mechanism is arranged on the lower surface of the first side hopper; a second side funnel is fixedly and obliquely mounted on the lower surface of the main funnel towards the rear side, and a second vibration mechanism is fixedly mounted on the lower surface of the second side funnel; according to the utility model, the non-stop silo dumping operation is realized, the coal hopper is high in strength, small in maintenance workload and stable and reliable in operation, and after the non-stop silo dumping is realized, the heavy-load starting times of the belt conveyor are greatly reduced, the service life of the belt conveyor is prolonged, and the economic benefit is greatly improved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to coal distribution hopper technical field, concretely is a coal distribution hopper structure. BACKGROUND

[0002] In the process of coal transportation, coal distribution hopper is needed to carry out coal distribution, and the main task of the coal distribution hopper is to distribute goods to the 1# coal bunker and then to the 1# coal bunker belt conveyor, but when the goods need to enter the 2# coal bunker, the direction of the baffle needs to be adjusted so that the coal can be conveyed to the 2# coal bunker belt conveyor.

[0003] In the prior art, raw coal is lifted to the ground coal washing plant through the 1# and 2# coal bunkers, and the south and north wing main belt conveyor head coal distribution hoppers bear the raw coal transportation distribution task of the 1# and 2# coal bunkers. When the 1# coal bunker is full, the main belt needs to be stopped, and the coal distribution hopper gate needs to be manually switched to the 2# coal bunker to discharge coal. Each time the bunker is emptied, the machine needs to be stopped for 3-5 minutes to complete the operation. The full-bunker emptying stop has become an important factor restricting the start-up rate of the main transportation belt. Once the main belt is stopped, it will also cause the stop of each team along the belt. The main belt needs 3-5 minutes to empty the bunker, and the mining team needs 10-20 minutes to start in turn. At the same time, the full-bunker emptying stop will also cause the heavy load start of the belt conveyor, damage the related equipment of the belt conveyor, and shorten the service life. UTILITY MODEL CONTENTS

[0004] The utility model provides a coal distribution hopper structure to solve the problems in the background art.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical scheme: a coal distribution hopper structure, comprising a main hopper, the upper and lower sides of the main hopper are open structures, a first side hopper is obliquely installed on the left side wall of the main hopper, drive mechanisms are fixedly installed on the upper surfaces of the first side hopper near the front and rear positions, a flow guide hopper is fixedly installed on the upper surface of the drive mechanism, a first vibration mechanism is arranged on the lower surface of the first side hopper, a second side hopper is fixedly and obliquely installed on the lower surface of the main hopper towards the rear side, and a second vibration mechanism is fixedly installed on the lower surface of the second side hopper.

[0006] Further, the drive mechanism comprises a mounting box, a drive motor, a ball screw assembly, a ball nut, and a mounting plate, the mounting box is fixedly embedded in the upper side wall of the first side hopper, the drive motor is fixedly installed on the right side of the mounting box, the drive motor output shaft is fixedly installed on the left side, the ball screw assembly is installed between the left and right side walls of the mounting box, the ball nut is arranged on the ball screw assembly, the mounting plate is fixedly installed on the lower surface of the ball nut, and the lower surface of the mounting plate is fixedly connected with the upper side wall of the flow guide hopper.

[0007] Further, the rectangular opening is arranged on the upper side wall of the corresponding first side funnel of the mounting box, and the lower surface of the mounting box is in an open structure.

[0008] Further, the four surrounding side surfaces of the flow guide hopper are movably attached to the four surrounding side surfaces of the first side funnel, the upper side wall of the flow guide hopper is provided with a material leakage hole at a corresponding position of the main funnel, and the left side surface of the flow guide hopper is in an open structure.

[0009] Further, the support plate is fixedly installed on the right side wall of the main funnel at the corresponding right edge of the lower surface of the flow guide hopper.

[0010] Further, the first vibration mechanism comprises a fixed plate and a vibration motor, the fixed plate is fixedly installed on the lower surface of the first side funnel, the lower surface of the fixed plate is fixedly installed with the vibration motor, and the second vibration mechanism is identical in structure to the first vibration mechanism.

[0011] Compared with the prior art, the utility model provides a coal distribution hopper structure, has the following beneficial effects:

[0012] 1、the coal distribution hopper structure, through setting up drive mechanism and drive flow guide hopper between first side funnel and main funnel removal, realized not to stop machine and to storehouse operation, coal hopper high strength, maintenance workload is small, stable and reliable operation, realizes not to stop machine and to storehouse after, greatly reduced the belt conveyor heavy load start number of times, prolongs the service life of belt conveyor, greatly improves economic benefit.

[0013] 2、the coal distribution hopper structure, through setting up first vibration mechanism and second vibration mechanism make first side funnel with second side funnel not easy to block, and coal distribution is more smooth, benefit use. DETAILED DESCRIPTION

[0014] Figure 1 It is the three-dimensional structure schematic view of the utility model;

[0015] Figure 2 It is the main view structure schematic view of the utility model;

[0016] Figure 3 It is the main view sectional view of the utility model;

[0017] Figure 4 It is the first side funnel overhead sectional view of the utility model.

[0018] In the drawing: 1, main funnel;2, first side funnel;3, drive mechanism;301, mounting box;302, drive motor;303, ball screw assembly;304, ball nut;305, mounting plate;4, flow guide hopper;5, first vibration mechanism;501, fixed plate;502, vibration motor;6, second side funnel;7, second vibration mechanism;8, rectangular opening;9, material leakage hole;10, support plate. DETAILED DESCRIPTION

[0019] The technical solutions in the embodiments of the utility model will be apparently and completely described in connection with the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those of ordinary skill in the art without creative labor fall within the protection scope of the utility model.

[0020] Please refer to Figures 1-4 The utility model discloses a kind of coal distribution hopper structures, including main funnel 1, the upper and lower side of main funnel 1 is open structure, first side funnel 2 is obliquely installed on the left side wall of main funnel 1, driving mechanism 3 is fixedly installed on the upper surface of first side funnel 2, close to front and rear position, driving mechanism 3 is fixedly installed on the upper surface of diversion hopper 4, first vibration mechanism 5 is provided on the lower surface of first side funnel 2, second side funnel 6 is fixedly obliquely installed on the lower surface of main funnel 1 towards rear side, second vibration mechanism 7 is fixedly installed on the lower surface of second side funnel 6.

[0021] Specifically, the driving mechanism 3 includes a mounting box 301, a drive motor 302, a ball screw assembly 303, a ball nut 304, and a mounting plate 305. The mounting box 301 is fixedly embedded in the upper side wall of the first side funnel 2. The drive motor 302 is fixedly installed on the right side of the mounting box 301. The output shaft of the drive motor 302 is fixedly installed with the ball screw assembly 303 on the left side. The ball screw assembly 303 is installed between the left and right side walls of the mounting box 301. The ball screw assembly 303 is provided with the ball nut 304. The lower surface of the ball nut 304 is fixedly installed with the mounting plate 305. The lower surface of the mounting plate 305 is fixedly connected with the upper side wall of the diversion hopper 4.

[0022] In this embodiment, the output shaft of the drive motor 302 drives the ball screw assembly 303 to rotate in the mounting box 301, which makes the ball screw assembly 303 drive the ball nut 304 to move left and right. The ball nut 304 drives the diversion hopper 4 on the lower surface of the mounting plate 305 to move left and right, thereby achieving the distribution of coal in the main funnel 1.

[0023] Specifically, a rectangular opening 8 is formed in the upper side wall of the first side funnel 2 corresponding to the mounting box 301. The lower surface of the mounting box 301 is an open structure.

[0024] In this embodiment, the rectangular opening 8 facilitates the installation of the mounting box 301 on the first side funnel 2.

[0025] Specifically, the four surrounding sides of the guide hopper 4 are movably attached to the four surrounding sides of the first side hopper 2, and the upper side wall of the guide hopper 4 is provided with a material leakage hole 9 at a position corresponding to the main hopper 1, and the left side of the guide hopper 4 is of an open structure.

[0026] In the embodiment, the material leakage hole 9 allows coal to fall into the guide hopper 4 and flow into the first side hopper 2 through the left opening of the guide hopper 4.

[0027] Specifically, the right edge of the lower surface of the guide hopper 4 is fixedly provided with a support plate 10 on the right side wall of the main hopper 1.

[0028] In the embodiment, the support plate 10 supports the lower surface of the guide hopper 4, so that the guide hopper 4 has greater strength during use.

[0029] Specifically, the first vibration mechanism 5 includes a fixed plate 501 and a vibration motor 502, the fixed plate 501 is fixedly installed on the lower surface of the first side hopper 2, the lower surface of the fixed plate 501 is fixedly provided with the vibration motor 502, and the second vibration mechanism 7 is the same as the first vibration mechanism 5.

[0030] In the embodiment, the fixed plate 501 is used to fix the vibration motor 502, so that the vibration motor 502 drives the first side hopper 2 to vibrate, effectively avoiding the blockage of coal in the first side hopper 2, and similarly, the second vibration mechanism 7 avoids the blockage of coal in the second side hopper 6.

[0031] In use, when the first side funnel 2 is needed to divide coal, the output shaft of the driving motor 302 in the driving mechanism 3 drives the ball screw assembly 303 to rotate in the mounting box 301, so that the ball screw assembly 303 drives the ball nut 304 to move to the right, the ball nut 304 drives the deflector 4 on the lower surface of the mounting plate 305 to move to the right, so that the right side of the deflector 4 is in close contact with the right inner wall of the main funnel 1, and the supporting plate 10 supports the lower surface of the deflector 4, the coal in the main funnel 1 flows into the deflector 4 through the material leakage hole 9, and flows into the first side funnel 2 through the left opening of the deflector 4, when the second side funnel 6 is needed to divide coal, the driving mechanism 3 drives the deflector 4 to reset, the right side of the deflector 4 is perpendicular to the left inner wall of the main funnel 1, and the right side of the first side funnel 2 is sealed, so that the coal in the main funnel 1 flows into the second side funnel 6, the main funnel 1 is divided, in the process of dividing coal, the fixed plate 501 in the first vibration mechanism 5 is used to fix the vibration motor 502, so that the vibration motor 502 drives the first side funnel 2 to vibrate, effectively avoiding the blockage of coal in the first side funnel 2, and the second vibration mechanism 7 avoids the blockage of coal in the second side funnel 6, realizes the non-stop unloading operation, the coal hopper has high strength, small maintenance workload, stable and reliable operation, after realizing the non-stop unloading, the number of heavy load start of the belt conveyor is greatly reduced, the service life of the belt conveyor is prolonged, and the economic benefit is greatly improved.

[0032] In summary, the coal dividing hopper structure realizes the non-stop unloading operation, has high strength, small maintenance workload, stable and reliable operation, greatly reduces the number of heavy load start of the belt conveyor after realizing the non-stop unloading, prolongs the service life of the belt conveyor, and greatly improves the economic benefit.

[0033] Although the embodiments of the utility model have been shown and described, it can be understood by those skilled in the art that various changes, modifications, replacements and variations can be made to these embodiments without departing from the principles and spirits of the utility model, the scope of the utility model is defined by the appended claims and their equivalents.

Claims

1. A coal distribution funnel structure, comprising a main funnel (1), characterized in that: The upper and lower sides of the main funnel (1) are open structures. A first side funnel (2) is installed obliquely on the left side wall of the main funnel (1). A drive mechanism (3) is fixedly installed on the upper surface of the first side funnel (2) near the front and rear positions. A guide bucket (4) is fixedly installed on the upper surface of the drive mechanism (3). A first vibration mechanism (5) is provided on the lower surface of the first side funnel (2). A second side funnel (6) is fixedly installed obliquely towards the rear on the lower surface of the main funnel (1). A second vibration mechanism (7) is fixedly installed on the lower surface of the second side funnel (6).

2. The coal distribution hopper structure according to claim 1, characterized in that: The drive mechanism (3) includes a mounting box (301), a drive motor (302), a ball screw assembly (303), a ball nut (304), and a mounting plate (305). The mounting box (301) is fixedly embedded in the upper side wall of the first side funnel (2). The drive motor (302) is fixedly installed on the right side of the mounting box (301). The ball screw assembly (303) is fixedly installed on the left side of the output shaft of the drive motor (302). The ball screw assembly (303) is installed between the left and right side walls of the mounting box (301). The ball screw assembly (304) is provided on the ball screw assembly (303). The mounting plate (305) is fixedly installed on the lower surface of the ball nut (304). The lower surface of the mounting plate (305) is fixedly connected to the upper side wall of the guide bucket (4).

3. The coal distribution funnel structure according to claim 2, characterized in that: The upper side wall of the first side funnel (2) corresponding to the mounting box (301) is provided with a rectangular opening (8), and the lower surface of the mounting box (301) is an open structure.

4. The coal distribution funnel structure according to claim 1, characterized in that: The four sides of the guide bucket (4) are movably fitted with the four sides of the first side funnel (2). The upper side wall of the guide bucket (4) is provided with a material leakage hole (9) at the corresponding position of the main funnel (1), and the left side of the guide bucket (4) is an open structure.

5. The coal distribution funnel structure according to claim 1, characterized in that: A support plate (10) is fixedly installed on the right side wall of the main funnel (1) corresponding to the right edge of the lower surface of the guide bucket (4).

6. The coal distribution funnel structure according to claim 1, characterized in that: The first vibration mechanism (5) includes a fixed plate (501) and a vibration motor (502). The fixed plate (501) is fixedly installed on the lower surface of the first side funnel (2). The vibration motor (502) is fixedly installed on the lower surface of the fixed plate (501). The second vibration mechanism (7) has the same structure as the first vibration mechanism (5).