Novel active feeding device
By designing a novel active feeding device, the automatic feeding of the air conditioner fin press is realized using a sprocket and photoelectric switch system, which solves the problem of frequent material changes in the existing technology and improves production efficiency and ease of operation.
Patent Information
- Application Number
- CN202423291912.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-31
- Publication Date
- 2025-11-21
- Estimated Expiration
- 2034-12-31
AI Technical Summary
The feeding device of the existing air conditioner fin press requires frequent material changes during high-efficiency production, which leads to complicated and time-consuming operation and makes it difficult to meet the needs of high-efficiency production.
A novel active feeding device is designed, comprising a driven sprocket, a driving sprocket, a brake motor, a tensioning sprocket assembly, a material-free detection bracket, a material-releasing detection bracket, and a material thickness detection bracket. Automated control is achieved through photoelectric switches and reflectors to ensure continuous feeding and thickness monitoring of the roll material.
The automated feeding of the air conditioner fin punching machine has been realized, reducing downtime, improving production efficiency and simplifying the operation process.
Smart Images

Figure CN223575732U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to an air conditioner fin press field especially relates to a novel active feeding device. BACKGROUND
[0002] In prior art, the common uncoiling device of air conditioner fin press is to put the coil on the material shaft, then pull the coil through the gap between the feeding rubber roller and the material shaft, and then pull into the oil device. Because the production efficiency of air conditioner fin punch is high, the material is changed frequently. Therefore, in order to shorten the time required for changing material and reduce the difficulty of loading material for on-site operators, a novel active feeding device is developed to meet the market demand of high production efficiency of air conditioner fin punch. SUMMARY
[0003] The utility model discloses a novel active feeding device to solve the problems in prior art.
[0004] The utility model discloses a novel active feeding device, the feeding device includes driven sprocket, driving sprocket, brake motor, tension sprocket set, no material detection support, material discharge detection support, material thickness detection support, material baffle and material discharge frame.
[0005] The driven sprocket is fixed on the material shaft of the material discharge frame through a set screw, the coil is placed on the material shaft, the driving sprocket is arranged on the brake motor, the driven sprocket is connected with the driving sprocket through the chain, the material baffle is arranged on the material discharge side of the material discharge frame, the no material detection support is arranged above the material shaft, the material discharge detection support is arranged on one side of the material discharge frame, and the material thickness detection support is arranged below the material discharge frame.
[0006] Further, the chain at the middle position of the driven sprocket and the driving sprocket is provided with the tension sprocket set to prevent the sprocket from loosening.
[0007] Further, the no material detection support is provided with a photoelectric switch, and a mirror is arranged below the photoelectric switch.
[0008] Further, the material discharge detection support is provided with a photoelectric switch.
[0009] Further, the material thickness detection support is provided with a detection switch, and the thickness of the coil is analyzed by the distance of the detection switch signal transmission.
[0010] The utility model has the advantages of simple and reliable structure, reasonable design, and can realize the expansion of the coil of the air conditioner fin punch uncoiler through a pair of sprocket transmission by the forward and reverse rotation of the speed reducer motor, high automatic feeding efficiency, reduced downtime, and improved work efficiency. BRIEF DESCRIPTION OF DRAWINGS
[0011] Figure 1 It is the structure schematic diagram of the utility model.
[0012] Figure 2 It is the structure schematic diagram of the utility model.
[0013] In the figure, 1 is driven sprocket, 2 is driving sprocket, 3 is brake motor, 4 is tensioning sprocket set, 5 is no material detection support, 6 is discharging detection support, 7 is material thickness detection support, 8 is material blocking plate, 9 is discharging rack Specific implementation
[0014] A novel driving feeding device, the feeding device includes driven sprocket 1, driving sprocket 2, brake motor 3, tensioning sprocket set 4, no material detection support 5, discharging detection support 6, material thickness detection support 7, material blocking plate 8 and discharging rack 9;
[0015] Driven sprocket 1 is fixed on the material carrying shaft of discharging rack 9 through a set screw, the material carrying shaft is placed with coiled material, driving sprocket 2 is arranged on brake motor 3, driven sprocket 1 is connected with driving sprocket 2 through a chain, material blocking plate 8 is arranged on the discharging side of discharging rack 9, no material detection support 5 is arranged above the material carrying shaft, discharging detection support 6 is arranged on one side of discharging rack 9, and material thickness detection support 7 is arranged below discharging rack 9.
[0016] Tensioning sprocket set 4 is arranged at the chain at the middle position between driven sprocket 1 and driving sprocket 2 to prevent the loosening of the sprocket.
[0017] No material detection support 5 is provided with a photoelectric switch, and a reflector is arranged below the photoelectric switch.
[0018] Discharging detection support 6 is provided with a photoelectric switch.
[0019] Material thickness detection support 7 is provided with a detection switch, and the thickness of the coiled material is analyzed by the distance of signal emission of the detection switch.
[0020] Driven sprocket 1 is fixed on the material carrying shaft of discharging rack 9 through a set screw, and the material carrying shaft is provided with the coiled material required by the manufacturer. Driving sprocket 2 is installed on brake motor 3 through a clamping device, and driven sprocket 1 and driving sprocket 2 are connected through a chain. In order to prevent the loosening of the sprocket, tensioning sprocket set 4 is arranged at the middle height position to tighten the chain. Brake motor 3 has high transmission efficiency, and the transmission loss can be ignored.
[0021] In order to better monitor the use of the coiled material, reduce the resource consumption of manual visual inspection, a plurality of detection switches are arranged. The photoelectric switch in the empty material detection support 5 is provided with a reflector vertically below. Once the coiled material is used up, the photoelectric switch will receive the reflected electric signal, and the system will identify that the coiled material is used up, and the machine needs to be stopped immediately to replace the coiled material.
[0022] The photoelectric switch is also arranged in the empty material detection support 6. The excess coiled material after the uncoiling of the empty material frame 9 will naturally droop and block the photoelectric switch, proving that the emptying speed is faster than the pulling speed, and the emptying can be stopped. Once the empty material detection photoelectric switch receives the photoelectric signal, it is proved that the material line is higher than the set value, and the remaining material after uncoiling is insufficient, so the brake motor 3 needs to be started to begin emptying.
[0023] The material thickness detection support 7 is installed directly below the coiled material, and the thickness of the material is analyzed according to the distance of the detection switch signal transmission, so as to serve as the basis for controlling the emptying frequency.
[0024] The material blocking plate 8 is installed on the discharging side of the empty material frame 9, to prevent the material from being abnormally wound into the empty material frame 9 in an emergency.
[0025] In the description of the utility model, it is understood that the indicated orientation or positional relationship is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the utility model and simplifying the description, and does not indicate or imply that the indicated device or element must have a specific orientation, a specific orientation and operation, so it cannot be understood as a limitation of the utility model.
[0026] In the utility model, unless otherwise specified and limited, for example, it can be fixedly connected, or it can be detachably connected, or it can be integrated; it can be mechanically connected, or it can be electrically connected; it can be directly connected, or it can be indirectly connected through an intermediate medium; it can be the communication between two elements or the interaction relationship between two elements, unless otherwise specified, those skilled in the art can understand the specific meaning of the above-mentioned terms in the utility model according to the specific situation.
[0027] The standard parts used in the utility model can be purchased from the market, and the special-shaped parts can be ordered according to the description and the drawings.
[0028] Although the embodiments of the utility model have been shown and described, those skilled in the art can understand that various changes, modifications, replacements and variations can be made to these embodiments without departing from the principles and spirits of the utility model, and the scope of the utility model is defined by the appended claims and their equivalents.
Claims
1. A novel active feed device characterized by: The feeding device comprises a driven sprocket (1), a driving sprocket (2), a brake motor (3), a tensioning sprocket set (4), a no-material detection support (5), a material discharging detection support (6), a material thickness detection support (7), a material blocking plate (8) and a material discharging rack (9). The driven sprocket (1) is fixed on the material belt shaft of the material discharging rack (9) through a set screw, the material belt shaft is placed with a coiled material, the driving sprocket (2) is arranged on the brake motor (3), the driven sprocket (1) is connected with the driving sprocket (2) through a chain, the material blocking plate (8) is arranged on the material discharging side of the material discharging rack (9), the no-material detection support (5) is arranged above the material belt shaft, the material discharging detection support (6) is arranged on one side of the material discharging rack (9), and the material thickness detection support (7) is arranged below the material discharging rack (9).
2. A novel active feeding device according to claim 1, characterized in that: The tensioning sprocket set (4) is arranged at the chain at the middle position between the driven sprocket (1) and the driving sprocket (2), so as to prevent the sprocket from loosening.
3. A novel active feeding device as claimed in claim 1, wherein: The no-material detection support (5) is provided with a photoelectric switch, and a reflector is arranged below the photoelectric switch.
4. A novel active feeding device as claimed in claim 1, wherein: The material discharging detection support (6) is provided with a photoelectric switch.
5. A novel active feeding device as claimed in claim 1, wherein: The material thickness detection support (7) is provided with a detection switch, and the thickness of the coiled material is analyzed according to the distance of signal emission of the detection switch.