Tension-adjustable steel wire take-up device
By introducing a tension adjustment mechanism into the wire take-up device, the problem of wire tension or loose winding caused by improper rotation speed of the I-beam reel is solved, achieving stable and efficient wire take-up.
Patent Information
- Application Number
- CN202423228294.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-26
- Publication Date
- 2025-11-21
- Estimated Expiration
- 2034-12-26
AI Technical Summary
In existing wire take-up devices, improper rotation speed of the I-beam reel during the take-up process can easily cause the wire to become taut or loosely tangled, affecting the take-up quality.
A wire take-up device including a tension adjustment mechanism was designed. Through a traction wheel, a guide wheel, a moving component, and a wiring mechanism, the tension of the wire is automatically adjusted to ensure constant tension during the take-up process.
It achieves stable tension adjustment during the wire winding process, improves the quality and efficiency of winding, and avoids the phenomenon of wire being too tight or too loose.
Smart Images
Figure CN223575833U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to steel wire processing technical field, especially a kind of adjustable tension steel wire take-up device. BACKGROUND
[0002] Steel wire take-up device is a device for continuously winding steel wire on a reel or other wire container. This device has a wide range of applications in industry, especially in the wire and cable industry. It is designed in a specific way, such as a ring structure or a winding drum, to neatly and orderly store steel wire, saving space and facilitating the subsequent use and management of steel wire. The main function of steel wire take-up device is to store and manage steel wire, keeping it neat and orderly. Through this device, steel wire can be easily wound on a specific structure (such as a ring or a winding drum), avoiding the scattering and entanglement of steel wire and improving work efficiency.
[0003] Currently, if the speed of the spool during the winding process is too fast, it will cause the steel wire to be tight, and in severe cases, it will cause the steel wire to break. If the speed of the spool is too slow, the steel wire on the spool will be wound loosely.
[0004] Therefore, it is necessary to develop a steel wire take-up device that can adjust the tension to improve the quality of steel wire winding. INVENTION CONTENTS
[0005] The utility model aims at providing a kind of steel wire take-up device that can adjust tension, can quickly and automatically adjust the tension of steel wire in take-up, and facilitate take-up mechanism to smoothly carry out the take-up operation of steel wire.
[0006] To achieve the above-mentioned utility model purposes, a kind of steel wire take-up device that can adjust tension is provided, including workbench, tension adjusting mechanism and take-up mechanism;
[0007] The tension adjusting mechanism is arranged on the workbench;
[0008] The tension adjusting mechanism includes a support cabinet, a pair of traction wheels, a pair of guide wheels and a moving assembly;
[0009] The support cabinet is fixed on the workbench;
[0010] The pair of traction wheels is arranged vertically on the vertical working surface of the support cabinet;
[0011] A first motor is arranged in the support cabinet to drive any traction wheel to rotate;
[0012] A pair of guide wheels is arranged vertically on the vertical working surface of the support cabinet, and located at the rear side of the support cabinet;
[0013] The moving assembly comprises a guide rail, a moving seat and a tension adjusting wheel.
[0014] The guide rail is vertically fixed on the vertical working surface of the support cabinet and is located between a pair of guide wheels.
[0015] The moving seat is slidingly arranged on the guide rail.
[0016] The tension adjusting wheel is rotationally arranged on the moving seat.
[0017] The take-up mechanism is located at the end of the workbench and is used for taking up the steel wire.
[0018] Preferably, a limiting groove is vertically arranged on one side of the guide rail on the vertical working surface of the support cabinet, the center of the limiting groove is on the same horizontal plane as the center of the guide rail, and the length of the limiting groove is less than the length of the guide rail.
[0019] A right-angle limiting plate is fixed on the moving seat, and one end of the right-angle limiting plate is located in the limiting groove.
[0020] Preferably, a wiring mechanism is further arranged on the workbench between the tension adjusting mechanism and the take-up mechanism.
[0021] The wiring mechanism comprises a mounting seat, a lead screw, a support seat and a wiring wheel.
[0022] The lead screw is horizontally rotationally arranged in the mounting seat and is perpendicular to the conveying direction of the steel wire.
[0023] A second motor is arranged on the mounting seat and is used for driving the lead screw to rotate.
[0024] The support seat is threadedly sleeved on the lead screw.
[0025] The wiring wheel is rotationally arranged on the support seat.
[0026] Further, limiting slide rails are arranged on both sides of the lead screw on the mounting seat, and the support seat is slidingly arranged on the limiting slide rails.
[0027] Compared with the prior art, the steel wire take-up device with adjustable tension has the following advantages:
[0028] (1) By arranging the tension adjusting mechanism, the tension of the steel wire is relatively constant during the take-up process, and the subsequent take-up of the steel wire is facilitated.
[0029] (2) The structure is simple, and the use is convenient. BRIEF DESCRIPTION OF DRAWINGS
[0030] Figure 1 It is a structural schematic view of the steel wire take-up device with adjustable tension.
[0031] Figure 2 for Figure 1 Enlarged view of a portion of point A in the middle;
[0032] Figure 3 for Figure 1 Enlarged view of section B in the middle. Detailed Implementation
[0033] The present invention will be further described below with reference to the accompanying drawings and specific embodiments.
[0034] like Figure 1 This embodiment of an adjustable tension wire take-up device includes a worktable 1, a tension adjustment mechanism, and a take-up mechanism.
[0035] The tension adjustment mechanism is mounted on the workbench 1; the tension adjustment mechanism includes a support cabinet 2, a pair of traction wheels 3, a pair of guide wheels 4, and a moving component; the support cabinet 2 is fixed on the workbench 1; the pair of traction wheels 3 are mounted on the vertical working surface of the support cabinet 2, rotating up and down; the support cabinet 2 is equipped with a first motor for driving either traction wheel to rotate.
[0036] A pair of guide wheels 4 are rotatably mounted on the vertical working surface of the support cabinet 2 and located at the rear of the support cabinet 2; the moving assembly includes a guide rail 5, a moving seat 6, and a tension adjusting wheel 7; the guide rail 5 is vertically fixed on the vertical working surface of the support cabinet 2 and is located between the pair of guide wheels 4; the moving seat 6 is slidably mounted on the guide rail 5; the tension adjusting wheel 7 is rotatably mounted on the moving seat 6.
[0037] In this embodiment, as Figure 2 As shown, a limiting groove 8 is vertically provided on one side of the guide rail 5 on the vertical working surface of the support cabinet 2. The center of the limiting groove 8 is on the same horizontal plane as the center of the guide rail 5, and the length of the limiting groove 8 is less than the length of the guide rail 5. A right-angle limiting plate 9 is fixed on the movable seat 6, and one end of the right-angle limiting plate 9 is located in the limiting groove 8. This arrangement can effectively prevent the movable seat 6 from moving out of the guide rail 5 and effectively limit its stroke.
[0038] The take-up mechanism is located at the end of the workbench 1 and is used to take up the steel wire.
[0039] In this embodiment, as Figure 3As shown, the workbench 1 is provided with a wiring mechanism between the tension adjusting mechanism and the take-up mechanism; the wiring mechanism comprises a mounting seat 10, a lead screw 11, a support seat 12 and a wiring wheel 13; the lead screw 11 is horizontally rotatably arranged in the mounting seat 10 and is perpendicular to the conveying direction of the steel wire; the mounting seat 10 is provided with a second motor 14 for driving the lead screw 11 to rotate; the support seat 12 is threadedly sleeved on the lead screw 11; the wiring wheel 13 is rotatably arranged on the support seat 12; in this way, the lead screw 11 is reversely rotated to realize the repeated movement of the support seat 12 on the lead screw 11, and the wiring wheel 13 effectively conveys the steel wire to the spool of the take-up mechanism.
[0040] Further, in the embodiment, the mounting seat 10 is provided with a limiting slide rail 15 on both sides of the lead screw 11, and the support seat 12 is slidably arranged on the limiting slide rail 15; in this way, the linear movement direction of the support seat 12 is effectively guaranteed, and the support seat is prevented from shaking.
[0041] When the steel wire is taken up, the steel wire first passes through the two traction wheels 3, then passes through the nearest guide wheel, is wound on the tension adjusting wheel 7, passes through the other guide wheel upwards, and finally is taken up on the spool by the take-up device under the action of the wiring wheel 13; when the tension is large, the steel wire will lift the tension adjusting wheel 7, and the moving seat 6 moves upwards on the guide rail 5; when the tension is small, the moving seat 6 moves downwards on the guide rail 5 due to gravity, and the loosened steel wire is tightened.
[0042] Although the embodiments of the utility model have been shown and described above, it can be understood that the above-mentioned embodiments are exemplary and cannot be understood as the limitation of the utility model, and the ordinary skilled in the art can change, modify, replace and transform the above-mentioned embodiments within the scope of the utility model.
Claims
1. A tension adjustable steel wire take-up device, characterized by, The utility model provides a steel wire drawing device, including workbench, tension adjusting mechanism and take-up mechanism; The tension adjusting mechanism is arranged on the workbench; The tension adjusting mechanism comprises a supporting cabinet, a pair of traction wheels, a pair of guide wheels and a moving assembly; The supporting cabinet is fixed on the workbench; The pair of traction wheels are arranged on the vertical working surface of the supporting cabinet in an upper and lower manner; The supporting cabinet is provided with a first motor for driving any traction wheel to rotate; The pair of guide wheels are arranged on the vertical working surface of the supporting cabinet in a rotating manner and located at the rear side of the supporting cabinet; The moving assembly comprises a guide rail, a moving seat and a tension adjusting wheel; The guide rail is vertically fixed on the vertical working surface of the supporting cabinet and located between the pair of guide wheels; The moving seat is arranged on the guide rail in a sliding manner; The tension adjusting wheel is arranged on the moving seat in a rotating manner; The take-up mechanism is located at the end of the workbench and used for taking up the steel wire.
2. A tension adjustable steel wire take-up device as claimed in claim 1, characterized in that A limiting groove is vertically arranged on one side of the guide rail on the vertical working surface of the supporting cabinet, the center of the limiting groove is on the same horizontal plane as the center of the guide rail, and the length of the limiting groove is less than the length of the guide rail; A right-angle limiting plate is fixed on the moving seat, and one end of the right-angle limiting plate is located in the limiting groove.
3. A tension adjustable steel wire take-up device as claimed in claim 1, characterized in that A wiring mechanism is further arranged on the workbench between the tension adjusting mechanism and the take-up mechanism; The wiring mechanism comprises a mounting seat, a lead screw, a supporting seat and a wiring wheel; The lead screw is arranged in the mounting seat in a horizontal rotating manner and perpendicular to the conveying direction of the steel wire; The mounting seat is provided with a second motor for driving the lead screw to rotate; The supporting seat is threadedly connected to the lead screw; The wiring wheel is arranged on the supporting seat in a rotating manner.
4. A tension adjustable steel wire take-up device as claimed in claim 3, characterized in that Limiting sliding rails are arranged on both sides of the lead screw on the mounting seat, and the supporting seat is arranged on the limiting sliding rails in a sliding manner.