Stopper adding device of penicillin bottle filling machine
By combining electric push rods and electric clamping plates, the problem of low efficiency of stopper inserters in vial filling machines during the fixing process is solved, realizing automated stopper inserting of vials and improving production efficiency.
Patent Information
- Application Number
- CN202520012615.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-03
- Publication Date
- 2025-11-21
- Estimated Expiration
- 2035-01-03
AI Technical Summary
The existing stopper in vial filling machines fails to effectively secure the vials, resulting in low production efficiency and requiring manual adjustment of the stopper's position.
Electric push rods and electric clamping plates are used to quickly fix the vials in place. Combined with an electric robotic arm and jet nozzle, the stoppering operation is automated, reducing the number of position adjustments.
This significantly improves the production efficiency of vial stoppering, enabling automated vial fixing and stoppering operations, thus increasing production efficiency.
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Figure CN223576065U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of vial processing, in particular to a vial filling machine stopper applicator. BACKGROUND
[0002] A vial, also known as an ampoule bottle, is a common drug packaging container, mainly used for storing liquid drugs such as injection drugs, vaccines, and blood products. It is a small bottle made of glass or plastic, usually equipped with a rubber stopper and an aluminum cap to ensure the sealing and safety of the drug. The design and manufacture of vials follow strict international standards and regulations to ensure their quality and suitability. When processing, workers usually use stopper application equipment to seal the vials.
[0003] The existing vial filling machine stopper applicator, when in use, automatically controls the stopper application to seal the filled containers. The stopper applicator places the pre-prepared stopper (usually a rubber stopper or a plastic stopper) at the opening of the container, and after the bottle is adjusted to the bottom of the stopper applicator, it is sealed.
[0004] However, during use, the bottle is not effectively fixed when moving to the bottom of the stopper applicator, so the worker has to adjust the use position of the stopper applicator according to the position of the bottle opening, which reduces the production efficiency. In view of this, we propose a vial filling machine stopper applicator. CONTENT OF THE INVENTION
[0005] (I) Technical problems solved
[0006] To solve the problems mentioned in the background art, the present application provides a vial filling machine stopper applicator.
[0007] (II) Technical solutions
[0008] To achieve the above purpose, the present application is implemented by the following technical solutions: a vial filling machine stopper applicator, comprising an operation table, a conveying mechanism, a placing member and a stopper applying member, the conveying mechanism is opened on the surface of the operation table, the placing member is movably installed on the top of the conveying mechanism, the placing member comprises a plurality of electric push rods and an electric clamping plate for fixing the vial, one end of each of the plurality of electric push rods is fixedly connected with the electric clamping plate, and the electric push rod is used to adjust the clamping position of the electric clamping plate to the vial.
[0009] By adopting the above technical scheme, when the vials are transported, the vials placed in the placing member can be quickly fixed by the electric push rod and the electric clamping plate, so that the stoppering member does not need to be adjusted for different fixed positions of each vial, and the production efficiency of the vials for stoppering is greatly improved.
[0010] Preferably, the placing member further comprises a placing groove, one end of the electric push rod is fixedly connected to the surface of the placing groove, and one side of the placing groove is fixedly installed with an electric push block for pushing the vial.
[0011] By adopting the above technical scheme, after the stoppering of the vials is completed, the vials can be quickly pushed out of the placing groove by the electric push block, and the transported vials are convenient to handle.
[0012] Preferably, the placing member further comprises a first rotating shaft, the first rotating shaft is rotatably installed on the surface of the conveying mechanism, the top of the first rotating shaft is fixedly installed with a control disc, and the placing groove is provided with a plurality of placing grooves, and one end of each of the plurality of placing grooves is fixedly connected with the control disc.
[0013] By adopting the above technical scheme, the first rotating shaft can drive the control disc to rotate during use, so that the control disc can carry a plurality of vials for stoppering.
[0014] Preferably, the placing member further comprises a control console, the control console is fixedly installed on the surface of the operation table, and the control console is electrically connected with the control disc.
[0015] By adopting the above technical scheme, the control disc can be quickly started by the control console, thereby assisting the vials in stoppering.
[0016] Preferably, the conveying mechanism comprises a conveying table, the surface of the conveying table is movably installed with a conveying belt, both ends of the conveying table are fixedly connected with a plurality of first damping springs, and one end of each of the plurality of first damping springs is fixedly connected with a limiting plate for limiting the vial.
[0017] By adopting the above technical scheme, the limiting plates at both ends of the conveying table can limit and fix vials of different sizes, so that the vials can be quickly transported under the operation of the conveying belt.
[0018] Preferably, the plug member comprises a storage box and an electric mechanical arm, both of which are fixedly installed on the surface of the operation table, and the storage box is arranged correspondingly to the electric mechanical arm, one end of the electric mechanical arm is movably connected with an air pump, one side of the storage box is fixedly connected with a traction guide pipe, and one end of the traction guide pipe is fixedly connected with a jet gun head for plug processing.
[0019] By adopting the above technical scheme, the plug head in the storage box can be quickly sprayed on the penicillin bottle under the operation of the air pump and the jet gun head, so as to complete the plug processing.
[0020] Preferably, the plug member further comprises a second rotating shaft, which is rotatably connected to the surface of the operation table, and one side of the second rotating shaft is fixedly connected with the electric mechanical arm.
[0021] By adopting the above technical scheme, the second rotating shaft is used for adjusting the use angle of the electric mechanical arm, which is convenient for adjusting according to the fixed position of the penicillin bottle.
[0022] (Three) beneficial effects
[0023] The application provides a plug device of a penicillin bottle filling machine. The beneficial effects are as follows:
[0024] 1. The plug device of the penicillin bottle filling machine can quickly fix the penicillin bottle in the placing member through the electric push rod and the electric clamping plate when the penicillin bottle is transported, so that the plug member does not need to be adjusted according to the different fixed positions of each penicillin bottle, and the production efficiency of the penicillin bottle plug processing is greatly improved.
[0025] 2. The plug device of the penicillin bottle filling machine can adjust the use position of the electric mechanical arm through the second rotating shaft, so that the jet gun head can be quickly adjusted according to the fixed position of the penicillin bottle, thereby effectively performing plug operation on the penicillin bottle. BRIEF DESCRIPTION OF DRAWINGS
[0026] Figure 1 It is a three-dimensional structure schematic view of the application;
[0027] Figure 2 It is a three-dimensional structure schematic view of the operation table and the conveying structure of the application;
[0028] Figure 3 It is a first three-dimensional structure schematic view of the placing member of the application;
[0029] Figure 4 It is a second three-dimensional structure schematic view of the placing member of the application;
[0030] Figure 5 It is a three-dimensional structure schematic view of the plug member of the application.
[0031] Fig. 1, operation table; 2, conveying mechanism; 20, conveying table; 21, conveying belt; 22, limiting plate; 23, first damping spring; 3, placing member; 30, first rotating shaft; 31, control disc; 32, placing groove; 33, electric push rod; 34, electric clamping plate; 35, electric push block; 36, second damping spring; 37, control console; 4, stoppering member; 40, storage box; 41, traction guide tube; 42, second rotating shaft; 43, electric mechanical arm; 44, air pump; 45, air gun head. DETAILED DESCRIPTION
[0032] The application will be further described in detail through the accompanying drawings and examples.
[0033] Example 1
[0034] With reference to Figure 1 , Figure 2 , Figure 3 , Figure 4 and Figure 5 , the embodiment of the application provides a stoppering device for a penicillin bottle filling machine, which comprises an operation table 1, a conveying mechanism 2, a placing member 3 and a stoppering member 4, the conveying mechanism 2 is arranged on the surface of the operation table 1, the placing member 3 is movably installed on the top of the conveying mechanism 2, and the stoppering member 4 is located on one side of the operation table 1; the placing member 3 comprises a plurality of electric push rods 33 and an electric clamping plate 34 used for fixing the penicillin bottle, one end of each of the electric push rods 33 is fixedly connected with the electric clamping plate 34, and the electric push rod 33 is used for adjusting the clamping position of the electric clamping plate 34 on the penicillin bottle.
[0035] With reference to Figure 1 , Figure 2 , Figure 3 and Figure 4 , in one aspect of the embodiment, the placing member 3 further comprises a placing groove 32, one end of the electric push rod 33 is fixedly connected with the surface of the placing groove 32, an electric push block 35 used for pushing the penicillin bottle is fixedly installed on one side of the placing groove 32, one end of the electric push block 35 is fixedly connected with a second damping spring 36, and the other end of the second damping spring 36 is fixedly connected with the placing groove 32.
[0036] The placing member 3 further comprises a first rotating shaft 30, the first rotating shaft 30 is rotatably installed on the surface of the conveying mechanism 2, a control disc 31 is fixedly installed on the top of the first rotating shaft 30, and a plurality of placing grooves 32 are arranged, and one end of each of the plurality of placing grooves 32 is fixedly connected with the control disc 31.
[0037] The placing member 3 further comprises a control console 37, the control console 37 is fixedly installed on the surface of the operation table 1, and the control console 37 is electrically connected with the control disc 31.
[0038] The conveying mechanism 2 comprises a conveying table 20, the surface of the conveying table 20 movably installs a conveying belt 21, and the two ends of the conveying table 20 are fixedly connected with a plurality of first damping springs 23, and one end of the plurality of first damping springs 23 is fixedly connected with a limiting plate 22 for limiting the penicillin bottle.
[0039] Before the stoppering treatment of the penicillin bottle is performed, the penicillin bottle is placed on the conveying table 20, and the conveying belt 21 is started, so that the conveying belt 21 drives the penicillin bottle to move, and the limiting plates 22 on the two sides of the conveying belt 21 can effectively fix the penicillin bottle, when the penicillin bottle is conveyed to the placing groove 32 by the conveying belt 21, the penicillin bottle will be affected by inertia and enter the placing groove 32, at the same time, the control panel 37 is started, so that the electric push rod 33 in the placing groove 32 drives the electric clamping plate 34 to move and fix the penicillin bottle, during the fixing process, the control panel 37 drives the placing groove 32 to rotate under the operation of the first rotating shaft 30, so that it reaches the bottom of the stoppering member 4 to perform the stoppering treatment, after the stoppering is completed, the control panel 31 continues to rotate until the penicillin bottle is moved to the conveying belt 21, and the electric push block 35 is started to push the penicillin bottle out of the placing groove 32 and fall into the conveying belt 21 to perform the conveying treatment.
[0040] Embodiment 2
[0041] With reference to Figure 1 and Figure 5 In one aspect of the embodiment, the stoppering member 4 comprises a storage box 40 and an electric mechanical arm 43, the storage box 40 and the electric mechanical arm 43 are fixedly installed on the surface of the operation table 1, and the storage box 40 is arranged corresponding to the electric mechanical arm 43, one end of the electric mechanical arm 43 movably connects a gas pump 44, one end of a traction guide pipe 41 fixedly connected with a jet gun head 45 for stoppering treatment passes through the gas pump 44 and is fixedly connected with the storage box 40.
[0042] The stoppering member 4 further comprises a second rotating shaft 42, the second rotating shaft 42 is rotatably connected to the surface of the operation table 1, and one side of the second rotating shaft 42 is fixedly connected with the electric mechanical arm 43.
[0043] After the penicillin bottle reaches the bottom of the stoppering member 4, the gas pump 44 operates to convey the plug head in the storage box 40 to the jet gun head 45 through the traction guide pipe 41, and adjusts the position of the electric mechanical arm 43 through the second rotating shaft 42, so that the jet gun head 45 corresponds to the position of the penicillin bottle, and the jet gun head 45 is aimed at the penicillin bottle to perform the stoppering treatment.
[0044] All electric devices in the scheme are powered by external power supply.
[0045] Working principle: in use, before the stoppering process of the vial is carried out, the vial is placed on the conveying table 20, and the conveying belt 21 is started, so that the conveying belt 21 can drive the vial to move, and the limiting plates 22 on both sides of the conveying belt 21 can effectively fix the vial, when the conveying belt 21 conveys the vial to the placing groove 32, the vial will be affected by inertia and enter the placing groove 32, at the same time, the control panel 37 is started, so that the electric push rod 33 in the placing groove 32 can drive the electric clamping plate 34 to move and fix the vial, during the fixing process, the control panel 37 will drive the placing groove 32 to rotate under the operation of the first rotating shaft 30, so that it reaches the bottom of the stoppering component 4 and carries out the stoppering process, at this time, the air pump 44 operates, the plug in the storage box 40 is conveyed to the air gun head 45 through the traction guide pipe 41, and the position of the electric mechanical arm 43 is adjusted through the second rotating shaft 42, so that the air gun head 45 can correspond to the position of the vial, and the air gun head 45 is aimed at the vial to carry out the stoppering process, after the stoppering is completed, the control panel 31 continues to rotate until the vial is moved to the conveying belt 21, and the electric push block 35 is started to push the vial out of the placing groove 32 and fall into the conveying belt 21 for transportation.
[0046] It should be noted that, in this document, the terms such as first and second are used merely to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply that there is any such actual relationship or order between these entities or operations. Moreover, the terms "include", "contain" or any other variants thereof are intended to cover non-exclusive inclusion, so that the process, method, article or equipment including a series of elements not only includes those elements, but also includes other elements not explicitly listed or inherent to such process, method, article or equipment.
[0047] Although the embodiments of the present application have been shown and described, it can be understood by those skilled in the art that various changes, modifications, replacements and variations can be made to the embodiments without departing from the principles and spirits of the present application, and the scope of the present application is defined by the appended claims and their equivalents.
Claims
1. A stoppering device for a penicillin bottle filling machine, comprising an operating table (1), a conveying mechanism (2), a placing member (3) and a stoppering member (4), the conveying mechanism (2) being opened on the surface of the operating table (1), the placing member (3) being movably installed on the top of the conveying mechanism (2), characterized in that: The placing member (3) comprises a plurality of electric push rods (33) and an electric clamping plate (34) for fixing the vial, one end of each of the electric push rods (33) is fixedly connected with the electric clamping plate (34), and the electric push rod (33) is used for adjusting the clamping position of the electric clamping plate (34) on the vial.
2. A stopper applicator for a syringe bottle filling machine as defined in claim 1, wherein: The placing member (3) further comprises a placing groove (32), one end of the electric push rod (33) is fixedly connected to the surface of the placing groove (32), one side of the placing groove (32) is fixedly installed with an electric push block (35) for pushing the vial, one end of the electric push block (35) is fixedly connected with a second damping spring (36), the other end of the second damping spring (36) is fixedly connected with the placing groove (32).
3. A stopper applicator for a penicillin bottle filling machine as defined in claim 2, wherein: The placing member (3) further comprises a first rotating shaft (30), the first rotating shaft (30) is rotatably installed on the surface of the conveying mechanism (2), and a control disc (31) is fixedly installed on the top of the first rotating shaft (30); the placing groove (32) is provided in plurality, and one end of each of the plurality of placing grooves (32) is fixedly connected with the control disc (31).
4. A stopper applicator for a penicillin bottle filling machine as defined in claim 3, wherein: The placing member (3) further comprises a control console (37), the control console (37) is fixedly installed on the surface of the operation table (1), and the control console (37) is electrically connected with the control disc (31).
5. A stopper applicator for a syringe bottle filling machine as defined in claim 1, wherein: The conveying mechanism (2) comprises a conveying table (20), the conveying table (20) is movably installed with a conveying belt (21) on the surface, and a plurality of first damping springs (23) are fixedly connected at both ends of the conveying table (20); one end of each of the first damping springs (23) is fixedly connected with a limiting plate (22) for limiting the vial.
6. A stopper applicator for a syringe bottle filling machine as defined in claim 1, wherein: The stoppering member (4) comprises a storage box (40) and an electric mechanical arm (43), the storage box (40) and the electric mechanical arm (43) are fixedly installed on the surface of the operation table (1), the storage box (40) is arranged in correspondence with the electric mechanical arm (43), one end of the electric mechanical arm (43) is movably connected with an air pump (44), one side of the storage box (40) is fixedly connected with a traction guide tube (41), and one end of the traction guide tube (41) penetrates through the air pump (44) and is fixedly connected with a jet gun head (45) for stoppering.
7. A stopper applicator for a filling machine for penicillin bottles according to claim 6, characterized in that: The stoppering member (4) further comprises a second rotating shaft (42), the second rotating shaft (42) is rotatably connected on the surface of the operation table (1), and one side of the second rotating shaft (42) is fixedly connected with the electric mechanical arm (43).