High-precision filling and mixing device for filling machine

By designing the drive components and the arc plate, the problem of uneven mixing in existing filling machine mixing devices under conditions of high viscosity liquids and flow rate changes has been solved, achieving high-precision liquid filling and stable delivery, and improving the mixing efficiency and product quality of the filling machine.

CN223576090UActive Publication Date: 2025-11-21HAIMEN JINHAO AUTOMATION TECH
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Patent Information

Application Number
CN202422699192.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-06
Publication Date
2025-11-21
Estimated Expiration
2034-11-06

AI Technical Summary

Technical Problem

Existing filling machine mixing devices often result in uneven mixing of high-viscosity liquids and liquids with large flow rate variations, affecting product performance and stability.

Method used

The high-precision filling and mixing device includes a drive assembly, an arc plate, and a filling tube. The motor drives the connecting column and the drive wheel to rotate, and the arc plate and filling tube are used to achieve full mixing of the solution. The conveyor belt and clamping assembly ensure stable transport of the items.

Benefits of technology

It achieves thorough mixing and stable filling of high-viscosity liquids, improves mixing efficiency and filling accuracy, and ensures product quality and consistency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of liquid filling, and discloses a high-precision filling and mixing device for a filling machine, which comprises a bottom plate, the top of the bottom plate is fixedly connected with a plurality of supporting columns, the tops of two of the supporting columns are fixedly connected with a connecting plate, the outer part of the connecting plate is fixedly connected with a supporting plate, and the supporting plate is fixedly connected with the bottom plate. The top of the supporting plate is fixedly connected with a driving assembly for providing rotating power, the top of the supporting plate is fixedly connected with a shell, the interior of the shell is rotationally connected with an arc-shaped plate, and the top of the supporting plate is fixedly connected with a clamping assembly. According to the device, two different solutions are conveyed into the shell through the two conveying pipes, the first motor is started to drive one of the two connecting columns in the shell to rotate, and due to the fact that the driving wheel and the driven wheel are arranged outside the two connecting columns respectively, the two connecting columns rotate at the same time under conveying of the belt; the arc-shaped plate rotates to fully mix two different solutions, so that the product quality is ensured.
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Description

TECHNICAL FIELD

[0001] The utility model relates to liquid filling technical field especially relates to a high accuracy filling mixing device for filling machine. BACKGROUND

[0002] Filling machine is a kind of equipment, liquid is automatically filled into various containers, such as bottle, jar and bag. It is widely used in food, beverage, chemical, pharmaceutical and cosmetic industries. Using filling machine can significantly improve production efficiency, reduce the error of manual operation, ensure the accurate measurement of each product and reliable packaging quality.

[0003] In the prior art, the existing filling machine usually adopts simple mixing device, such as static mixer, which cannot realize sufficient mixing of two or more solutions in some cases. Although static mixer can improve the mixing effect to a certain extent, its mixing efficiency is limited, especially in the case of high viscosity liquid and large flow variation, which easily leads to uneven mixing, and further affects the performance and stability of the final product, therefore, aiming at the above problems, a high-precision filling mixing device for filling machine is proposed. UTILITY MODEL CONTENT

[0004] In order to make up for the above shortcomings, the utility model provides a high-precision filling mixing device for filling machine, which aims at improving the problem that part of the device in the prior art cannot be fully mixed.

[0005] In order to achieve the above purpose, the utility model adopts the following technical scheme:

[0006] A high-precision filling mixing device for filling machine, comprising a bottom plate, the top of the bottom plate is fixedly connected with a plurality of supporting columns, the top of two supporting columns is fixedly connected with a connecting plate, the outer part of the connecting plate is fixedly connected with a supporting plate, the top of the supporting plate is fixedly connected with a driving assembly for providing rotary power, the top of the supporting plate is fixedly connected with a housing, the inner part of the housing is rotatably connected with an arc plate, the inner part of the housing is fixedly connected with a filling pipe, the top of the supporting plate is fixedly connected with a clamping assembly;

[0007] As a further description of the above technical scheme:

[0008] The driving assembly comprises a motor one, the bottom of the motor one is fixedly connected with the top of the supporting plate, the driving end of the motor one is fixedly connected with a connecting column, the outer part of the connecting column is fixedly connected with a driving wheel, the outer part of the driving wheel is coupled with a belt, the inner part of the belt is coupled with a driven wheel;

[0009] As a further description of the above technical scheme:

[0010] The two connecting plates are fixedly connected with conveying belts on the sides close to each other, and the top of the connecting plate is fixedly connected with a conveying belt, and the top of the conveying belt is fixedly connected with an anti-falling column;

[0011] As a further description of the above technical solution:

[0012] The clamping assembly comprises a cylinder, an extension column and a clamping block.

[0013] As a further description of the above technical solution:

[0014] The top of the bottom plate is fixedly connected with two storage boxes, the top of the storage box is fixedly connected with a liquid inlet, and the inside of the liquid inlet is fixedly connected with a conveying pipe.

[0015] As a further description of the above technical solution:

[0016] The top of the bottom plate is fixedly connected with a second motor, the driving end of the second motor is fixedly connected with a rotating column, and the top of the rotating column is fixedly connected with a rotating disc.

[0017] As a further description of the above technical solution:

[0018] The top of the bottom plate is fixedly connected with a plurality of supporting legs, the outside of the supporting leg is fixedly connected with an anti-falling plate, and the outside of the anti-falling plate is fixedly connected with a limiting plate.

[0019] As a further description of the above technical solution:

[0020] The outside of the connecting column is rotatably connected to the inside of the shell, and the outside of the connecting column is fixedly connected to the outside of the two arc-shaped plates.

[0021] The utility model has the advantages of:

[0022] 1、 in the utility model, two different solutions are conveyed into the shell through two conveying pipes, one of the two connecting columns in the inside is driven to rotate by starting the motor, and because the two connecting columns outside have a driving wheel and a driven wheel respectively, the two connecting columns rotate at the same time under the transmission of the belt, so that the arc-shaped plate rotates to fully mix the two different solutions, and the quality of the product is ensured.

[0023] 2、 in the utility model, the rotating disc is driven to rotate by starting the second motor, so that a large number of unirrigated bottles on the rotating disc move, because the anti-falling plate and the limiting plate are arranged on the rotating disc, the bottles change from disorderly to orderly, and the work efficiency is improved. DRAWINGS

[0024] Figure 1 A three-dimensional schematic view of a high-precision filling and mixing device for a filling machine is provided.

[0025] Figure 2 A structure diagram of a connecting plate of a high-precision filling and mixing device for a filling machine is provided in the utility model.

[0026] Figure 3 A structure diagram of a shell of a high-precision filling and mixing device for a filling machine is provided in the utility model.

[0027] Figure 4 A structure diagram of a high-precision filling and mixing device for a filling machine is provided in the utility model. Figure 2 An enlarged view of A in the utility model.

[0028] Legend:

[0029] 1, bottom plate; 2, support column; 3, connecting plate; 4, conveying belt; 5, anti-falling column; 6, support plate; 7, motor one; 8, connecting column; 9, driving wheel; 10, belt; 11, driven wheel; 12, shell; 13, arc plate; 14, filling pipe; 15, storage box; 16, liquid inlet; 17, conveying pipe; 18, clamping assembly; 19, motor two; 20, rotating column; 21, support leg; 22, rotating disc; 23, anti-falling plate; 24, limiting plate. DETAILED DESCRIPTION

[0030] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the utility model.

[0031] With reference to Figure 2 , Figure 3 , Figure 4 A high-precision filling and mixing device for a filling machine, comprising a bottom plate 1, the bottom plate 1 is in the form of a rectangular plate structure and is made of thick metal plate material, such as stainless steel, the surface is treated against rust and coated with a layer of primer and finish paint to prevent rust in the working environment of the filling machine, a plurality of support columns 2 are fixedly connected to the top of the bottom plate 1, the support columns 2 are in the form of cylindrical metal column structure and are made of steel material, having high strength and stability, capable of bearing the weight of the connecting plate 3, the support plate 6 and other components above and various forces generated during operation, the top of two support columns 2 is fixedly connected with a connecting plate 3, the connecting plate 3 is in the form of rectangular metal plate structure and is made of steel plate material, the outer part of the connecting plate 3 is fixedly connected with a support plate 6, the support plate 6 is in the form of rectangular metal plate structure and is made of aluminum alloy plate material, the top of the support plate 6 is fixedly connected with a driving assembly for providing rotary power;

[0032] The driving assembly comprises a motor 7, which is cylindrical, made of metal material, has good heat dissipation performance and protection performance, the bottom of the motor 7 is fixedly connected to the top of the supporting plate 6, the driving end of the motor 7 is fixedly connected with a connecting column 8, the connecting column 8 is cylindrical, made of high-strength alloy steel, has good strength and toughness, and can withstand large torque and rotating force, the outer part of the connecting column 8 is fixedly connected with a driving wheel 9, the driving wheel 9 is circular gear-shaped, made of metal material such as alloy steel, the center hole of the driving wheel 9 is connected with the connecting column 8 through a key, so that the driving wheel 9 can rotate synchronously with the connecting column 8, the outer part of the driving wheel 9 is coupled with a belt 10, the belt 10 is annular belt structure, made of rubber elastic material, has certain strength and flexibility, the inner part of the belt 10 is coupled with a driven wheel 11, the structure and shape of the driven wheel 11 are similar to those of the driving wheel 9, which is circular gear-shaped, made of metal material;

[0033] The top of the supporting plate 6 is fixedly connected with an outer shell 12, which is cuboid-shaped, made of metal material such as aluminum alloy plate, the inner part of the outer shell 12 is rotatably connected with an arc-shaped plate 13, which is arc-shaped metal plate structure, made of alloy steel material, the inner part of the outer shell 12 is fixedly connected with a filling pipe 14, which keeps a relatively fixed position, but the valve and flow control device in the filling pipe 14 are adjusted according to the requirements of the filling process to control the flow and filling speed of the liquid, when the object to be filled passes below the filling pipe 14, the filling pipe 14 accurately fills the liquid into the object, realizing high-precision filling operation, the top of the supporting plate 6 is fixedly connected with a clamping assembly 18, which comprises a gas cylinder, an extension column and a clamping block, the gas cylinder drives the extension column to extend by compressed air, so that the clamping block approaches and clamps the object to be filled, ensuring that the object remains stable during the filling process;

[0034] Referring to FIG., Figure 2 The proximal side of the two connecting plates 3 is fixedly connected with a conveying belt 4, the top of the connecting plate 3 is fixedly connected with the conveying belt 4, the conveying belt 4 is long strip-shaped belt structure, made of rubber material, the top of the conveying belt 4 is fixedly connected with a falling prevention column 5, which is a square small column, made of metal or plastic material, the top of the bottom plate 1 is fixedly connected with two storage boxes 15, which are cuboid-shaped, made of metal material such as stainless steel plate or iron plate, have good sealing performance and strength, and can store a large amount of liquid, the top of the storage box 15 is fixedly connected with a liquid inlet 16, which is a circular opening, made of metal material, the inner part of the liquid inlet 16 is fixedly connected with a conveying pipe 17, which is cylindrical pipe structure, made of plastic material;

[0035] The top of the bottom plate 1 is fixedly connected with a motor 19, which is cylindrical and made of metal, has good heat dissipation performance and protection performance, the driving end of the motor 19 is fixedly connected with a rotating column 20, which is cylindrical and made of high-strength alloy steel, has good strength and toughness, and can withstand large torque and rotating force, the top of the rotating column 20 is fixedly connected with a rotating disc 22, which is a circular metal disc structure made of alloy steel, the top of the bottom plate 1 is fixedly connected with a plurality of supporting legs 21, which are square metal column structures made of aluminum alloy, have high strength and stability, and are used to stabilize the entire device, the outside of the supporting leg 21 is fixedly connected with a fall prevention plate 23, which maintains a relatively fixed position and plays a blocking and protection role to prevent articles from falling off the rotating disc 22 and ensure the safe operation of the filling operation, the outside of the fall prevention plate 23 is fixedly connected with a limiting plate 24, which is an arc-shaped metal plate structure made of aluminum alloy.

[0036] Working principle: first, the bottles to be filled are placed in the rotating disc 22, the motor 19 is started to drive the rotating column 20 to rotate, and the rotating disc 22 is connected to rotate, so that a large number of unfilled bottles on the rotating disc 22 are moved, because the rotating disc 22 has the fall prevention plate 23 and the limiting plate 24, a large number of bottles are converted from disorderly order to orderly conveying to the conveying belt 4, improving the work efficiency

[0037] Then the articles to be filled are moved to the filling position by the conveying belt 4, which ensures stable and continuous conveying of the articles. When the articles reach below the filling pipe 14, the cylinder of the clamping assembly 18 pushes the telescopic column by compressed air, the clamping block approaches the articles and clamps them, ensuring that the articles remain stable during the filling process. At the same time, the liquid in the storage tank 15 enters the conveying pipe 17 through the liquid inlet 16, the motor 7 is started to drive the connecting column 8 and the driving wheel 9 to rotate, and then the driven wheel 11 is driven by the belt 10, so that the liquid in the mixing device is fully mixed under high-speed rotation. The liquid passes through the filling pipe 14 during mixing, and the flow control device adjusts the flow rate of the liquid to ensure that the liquid is filled into the articles with high precision. During the whole process, the rotation of the arc-shaped plate 13 further promotes the uniformity of the liquid mixing, ensuring that different solutions can be fully mixed to achieve the ideal filling effect. After the filled articles are completed, the clamping assembly 18 releases the articles, and the articles continue to move forward by the conveying belt 4 to complete the whole filling cycle. The device realizes high efficiency and high precision liquid filling through automatic control and precise mechanical structure, ensuring the quality and consistency of the liquid product.

[0038] Finally, it should be noted that: the above only for the preferred embodiments of the present application, and is not intended to limit the present application, although the foregoing embodiments of the present application has been described in detail, for the skilled in the art, it still can be modified, or for part of the technical features of the equivalent replacement, the spirit and principles of the present application, made any modification, equivalent replacement, improvement, etc., should be included within the scope of the present application.

Claims

1. A high-precision filling mixing device for a filling machine, comprising a base plate (1), characterized in that: The top of the bottom plate (1) is fixedly connected with a plurality of support columns (2), wherein the top of two support columns (2) is fixedly connected with a connecting plate (3), the outer part of the connecting plate (3) is fixedly connected with a support plate (6), the top of the support plate (6) is fixedly connected with a driving assembly for providing rotary power, the top of the support plate (6) is fixedly connected with a shell (12), the inner part of the shell (12) is rotatably connected with an arc-shaped plate (13), the inner part of the shell (12) is fixedly connected with a filling pipe (14), and the top of the support plate (6) is fixedly connected with a clamping assembly (18).

2. The high-precision filling mixing device for a filling machine according to claim 1, characterized in that: The driving assembly comprises a motor (7), the bottom of the motor (7) is fixedly connected to the top of the support plate (6), the driving end of the motor (7) is fixedly connected with a connecting column (8), the outer part of the connecting column (8) is fixedly connected with a driving wheel (9), the outer part of the driving wheel (9) is coupled with a belt (10), and the inner part of the belt (10) is coupled with a driven wheel (11).

3. The high-precision filling mixing device for a filling machine according to claim 1, characterized in that: The proximal side of two connecting plates (3) is fixedly connected with a conveyor belt (4), the top of the connecting plate (3) is fixedly connected with a conveyor belt (4), and the top of the conveyor belt (4) is fixedly connected with a fall-preventing column (5).

4. The high-precision filling mixing device for a filling machine according to claim 1, characterized in that: The clamping assembly (18) comprises a cylinder, a telescopic column and a clamping block.

5. The high-precision filling mixing device for a filling machine according to claim 1, characterized in that: The top of the bottom plate (1) is fixedly connected with two storage boxes (15), the top of the storage box (15) is fixedly connected with a liquid inlet (16), and the inner part of the liquid inlet (16) is fixedly connected with a conveying pipe (17).

6. The high-precision filling mixing device for a filling machine according to claim 1, characterized in that: The top of the bottom plate (1) is fixedly connected with a motor (19), the driving end of the motor (19) is fixedly connected with a rotating column (20), and the top of the rotating column (20) is fixedly connected with a rotating disc (22).

7. The high-precision filling mixing device for a filling machine according to claim 1, characterized in that: The top of the bottom plate (1) is fixedly connected with a plurality of support legs (21), the outer part of the support leg (21) is fixedly connected with a fall-preventing plate (23), and the outer part of the fall-preventing plate (23) is fixedly connected with a limiting plate (24).

8. The high-precision filling mixing device for a filling machine according to claim 2, characterized in that: The outer part of the connecting column (8) is rotatably connected to the inner part of the shell (12), and the outer part of the connecting column (8) is fixedly connected to the outer part of two arc-shaped plates (13).