Novel rust removal equipment for hardware machining

Abstract

The utility model relates to the technical field of hardware machining, and discloses novel hardware machining rust removal equipment which comprises a base, a pickling tank, a neutralizing tank and a cleaning tank are formed in the upper end of the base, a control switch is fixedly installed at the upper end of the base, a heater is fixedly installed at the upper end of the base, and a control switch is fixedly installed at the lower end of the base. The lower end of the base is fixedly connected with supporting legs, and the outer side of the base is fixedly connected with a hanging bracket. According to the novel rust removal equipment for hardware machining, through the arrangement of the material basket mechanism, hardware can be put into the material basket mechanism, a diluted pickling solution is added into the pickling tank, the hardware is fully soaked in the pickling solution, acid and a rust layer are subjected to a chemical reaction, and the rust layer is dissolved and falls off; according to the rust removal mode, rust removal can be conducted on irregular grooves and the interiors of the hardware, and the rust removal efficiency and quality are improved.

Description

TECHNICAL FIELD

[0001] The utility model relates to hardware machining technical field, concretely is a new hardware machining rust cleaning equipment. BACKGROUND

[0002] Hardware refers to gold, silver, copper, iron, tin, and refers to metal, hardware machining is to process raw materials (stainless steel, copper material, aluminum material, iron material etc.

[0003] The existing hardware machining rust cleaning equipment mostly can only remove the machining piece with flat and regular surface, and manual polishing is needed for the hardware with uneven surface, and the hardware is mostly heavy, so that the manual rust removal efficiency is low, manpower is wasted, and after rust removal, the rust slag is inconvenient to clean, therefore, the new hardware machining rust cleaning equipment needs to be provided. UTILITY MODEL CONTENTS

[0004] The utility model aims at providing a new hardware machining rust cleaning equipment to solve the problems in the background.

[0005] To achieve the above object, the utility model provides the following technical scheme: a new hardware machining rust cleaning equipment, including the base, the upper end of the base is equipped with pickling tank, neutralization tank and cleaning tank, the upper end of the base is fixedly installed with control switch, the upper end of the base is fixedly installed with heater, the lower end of the base is fixedly connected with the support leg, the outside of the base is fixedly connected with the hanger, the outside of the base is fixedly installed with PH monitor, the lower end of pickling tank is provided with drainage pipe, the inside of pickling tank is provided with basket mechanism, the lower end of hanger is fixedly connected with translation mechanism, the lower end of translation mechanism is fixedly connected with crossbeam, the lower end of crossbeam is fixedly connected with electric hoist, the lower of basket mechanism is provided with residue filter mechanism, the inside bottom of pickling tank is fixedly installed with heating coil, the inside bottom of pickling tank is fixedly installed with monitoring electrode, the upper end of pickling tank is fixedly connected with fender, the upper end of pickling tank is fixedly connected with pad block.

[0006] The translation mechanism comprises a top plate, a driving motor, a rotating shaft, a driving gear, a guide rail, a driven gear, a threaded rod, a moving seat and a sliding frame, the top plate is fixedly connected to the lower end of the hanging frame, the upper end of the top plate is fixedly installed with the driving motor, the lower end of the driving motor is fixedly connected with the rotating shaft, the outer side of the rotating shaft is fixedly connected with the driving gear, the lower end of the top plate is fixedly connected with the guide rail, the left side of the driving gear is meshedly connected with the driven gear, the inner side of the driven gear is fixedly connected with the threaded rod, the outer side of the threaded rod is threadedly connected with the moving seat, and the lower end of the moving seat is fixedly connected with the sliding frame.

[0007] Preferably, the basket mechanism comprises an outer frame, a bottom frame, a liquid-permeable hole and a hanging seat, the outer frame is located on the inner side of the pickling tank, the inner side of the outer frame is fixedly connected with the bottom frame, the upper end of the bottom frame is provided with the liquid-permeable hole, and the upper end of the outer frame is fixedly connected with the hanging seat.

[0008] Preferably, the residue filtering mechanism comprises a filter plate, a mesh hole and an enclosure, the filter plate is located below the basket mechanism, the upper end of the filter plate is provided with the mesh hole, the upper end of the filter plate is fixedly connected with the enclosure, and the upper end of the filter plate is fixedly connected with a handle.

[0009] Preferably, the pickling tank, the neutralizing tank and the cleaning tank are of the same size and are all rectangular, there are two hanging frames located on the outer side of the base, and the translation mechanism is centrally arranged at the lower end of the hanging frame.

[0010] Preferably, the lower end of the beam is fixedly installed with an electric hoist on both sides, and the electric hoist is fixedly installed between the hanging seat and the beam.

[0011] Preferably, the inner bottom of the pickling tank, the neutralizing tank and the cleaning tank is provided with a monitoring electrode, and the monitoring electrode is electrically connected with a PH monitor.

[0012] Preferably, the driving motor and the electric hoist are electrically connected with a control switch, the guide rail is fixedly connected with two guide rails on the lower end of the top plate, and the guide rail is matched with the sliding frame.

[0013] Compared with the prior art, the pickling device has the advantages that:

[0014] 1. The novel hardware machining rust removal equipment, through the setting of the basket mechanism, the hardware can be put into the basket mechanism, the pickling solution after dilution is added into the pickling tank, the hardware is fully soaked in the pickling solution, the chemical reaction between the acid and the rust layer is caused, the rust layer is dissolved and falls off, the rust removal mode can remove the irregular grooves and the interior of the hardware, improve the rust removal efficiency and quality, and when the hardware with severe rust is removed, the heating coil in the pickling tank can be heated to improve the temperature of the pickling solution, the chemical reaction speed of the acid and the rust layer can be accelerated, so that the rust removal time is shortened, and the rust removal efficiency is further improved.

[0015] 2. The novel hardware machining rust removal equipment, through the setting of the electric hoist, the basket mechanism is lifted by the control switch, and the basket mechanism at the lower end is translated to above the neutralizing tank and the cleaning tank under the action of the translation mechanism, then the basket mechanism is lowered by the control switch to neutralize the hardware and clean the hardware, and residual substances are removed, manpower can be saved, efficiency is improved, the PH of the liquid in the pickling tank, the neutralizing tank and the cleaning tank can be monitored by the PH monitor and the monitoring electrode, the concentration and the composition of the pickling solution can be adjusted, over-pickling and under-pickling are prevented, the pickling quality is improved, and when the PH of the washing liquid does not meet the requirements, the liquid is discharged through the drain pipe to replace the liquid, and the rust residues removed by pickling can be filtered through the residue filtering mechanism, and the rust residues are cleaned at one time, which is convenient and fast. BRIEF DESCRIPTION OF DRAWINGS

[0016] Figure 1 The overall structure of the utility model is shown Figure 1 ;

[0017] Figure 2 The overall structure of the utility model is shown Figure 2 ;

[0018] Figure 3 The overall structure of the utility model is shown Figure 3 ;

[0019] Figure 4 The translation mechanism of the utility model is shown in the schematic view of the overall structure.

[0020] Figure 5 The basket mechanism and the residue filtering mechanism of the utility model are shown in the schematic view of the overall structure.

[0021] Figure 6 The internal structure of the pickling tank of the utility model is shown in the schematic view.

[0022] Figure 7 The basket mechanism of the utility model is shown in the schematic view of the overall structure.

[0023] Figure 8 The residue filtering mechanism of the utility model is shown in the schematic view of the overall structure.

[0024] Wherein: 1, base; 2, pickling tank; 3, neutralization tank; 4, cleaning tank; 5, control switch; 6, heater; 7, leg; 8, hanger; 9, PH monitor; 10, drain pipe; 11, basket mechanism; 1101, outer frame; 1102, bottom frame; 1103, liquid-permeable hole; 1104, hanging seat; 12, electric hoist; 13, cross beam; 14, translation mechanism; 1401, top plate; 1402, drive motor; 1403, rotating shaft; 1404, drive gear; 1405, guide rail; 1406, driven gear; 1407, threaded rod; 1408, moving seat; 1409, sliding frame; 15, residue filtering mechanism; 1501, filter plate; 1502, mesh; 1503, fence; 1504, handle; 16, heating coil; 17, monitoring electrode; 18, stop block; 19, cushion block. DETAILED DESCRIPTION

[0025] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative work fall within the scope of protection of the present application.

[0026] Please refer to Figures 1-8The utility model provides technical scheme: A novel hardware processing is used rust removal equipment, including base 1, the upper end of base 1 is equipped with pickling tank 2, neutralization tank 3 and cleaning tank 4, the upper end fixed mounting of base 1 has control switch 5, the upper end fixed mounting of base 1 has heater 6, the lower end fixed connection of base 1 has support leg 7, the outside fixed connection of base 1 has gallows 8, the outside fixed mounting of base 1 has PH monitor 9, the lower end of pickling tank 2 is provided with liquid discharge pipe 10, the inside of pickling tank 2 is provided with basket mechanism 11, the upper end fixed mounting of basket mechanism 11 has electric hoist 12, the upper end fixed connection of electric hoist 12 has crossbeam 13, the upper end fixed connection of crossbeam 13 has translation mechanism 14, translation mechanism 14 includes top plate 1401, drive motor 1402, pivot shaft 1403, drive gear 1404, guide rail 1405, driven gear 1406, threaded rod 1407, moving seat 1408 and sliding frame 1409, top plate 1401 is fixedly connected to the lower end of gallows 8, the upper end fixed mounting of top plate 1401 has drive motor 1402, the lower end fixed connection of drive motor 1402 has pivot shaft 1403, the outside fixed connection of pivot shaft 1403 has drive gear 1404, the lower end fixed connection of top plate 1401 has guide rail 1405, the left side engagement connection of drive gear 1404 has driven gear 1406, the inside fixed connection of driven gear 1406 has threaded rod 1407, the outside screw connection of threaded rod 1407 has moving seat 1408, the lower end fixed connection of moving seat 1408 has sliding frame 1409, the below of basket mechanism 11 is provided with residue filter mechanism 15, the inside bottom fixed mounting of pickling tank 2 has heating coil pipe 16, when rusting hardware of severe rust, through the setting of heating coil pipe 16, can heat through the heating coil pipe 16 in pickling tank 2 to improve the temperature of pickling solution can speed up the chemical reaction speed of acid and rust layer, to shorten the rust removal time, further improve rust removal efficiency, the inside bottom fixed mounting of pickling tank 2 has monitoring electrode 17, the upper end fixed connection of pickling tank 2 has stopper 18, the upper end fixed connection of pickling tank 2 has pad 19;

[0027] Please refer to Figures 2-8The material basket mechanism 11 comprises an outer frame 1101, a bottom frame 1102, a liquid transparent hole 1103 and a hanging seat 1104. The outer frame 1101 is located on the inner side of the pickling tank 2. The inner side of the outer frame 1101 is fixedly connected with the bottom frame 1102. The upper end of the bottom frame 1102 is provided with the liquid transparent hole 1103. The upper end of the outer frame 1101 is fixedly connected with the hanging seat 1104. Through the arrangement of the material basket mechanism 11, the hardware can be placed in the material basket mechanism 11. The dilute pickling solution is added into the pickling tank 2. The hardware is fully soaked in the pickling solution. The chemical reaction between the acid and the rust layer makes the rust layer dissolve and fall off. This rust removal method can remove the rust in the irregular grooves and the inside of the hardware, improve the rust removal efficiency and quality, and the filter residue mechanism 15 comprises a filter plate 1501, a mesh 1502 and a fence 1503. The filter plate 1501 is located below the material basket mechanism 11. The upper end of the filter plate 1501 is provided with the mesh 1502. The upper end of the filter plate 1501 is fixedly connected with the fence 1503. The upper end of the filter plate 1501 is fixedly connected with the handle 1504. Through the filter residue mechanism 15, the rust residue removed by pickling can be filtered and cleaned at one time, which is convenient and fast. The pickling tank 2, the neutralization tank 3 and the cleaning tank 4 are the same size and are all rectangular. There are two hanging brackets 8 on the outer side of the base 1. The translation mechanism 14 is centrally arranged at the lower end of the hanging bracket 8. The lower end of the cross beam 13 is fixedly installed with the electric hoist 12 on both sides. The electric hoist 12 is fixedly installed between the hanging seat 1104 and the cross beam 13. Through the arrangement of the electric hoist 12, the material basket mechanism 11 is lifted by the control switch 5. Under the action of the translation mechanism 14, the material basket mechanism 11 at the lower end can be translated to above the neutralization tank 3 and the cleaning tank 4. Then the material basket mechanism 11 is lowered by the control switch 5 to neutralize and clean the hardware and remove the residual substances, which can save manpower and improve efficiency. The inner bottom of the pickling tank 2, the neutralization tank 3 and the cleaning tank 4 is provided with a monitoring electrode 17. The monitoring electrode 17 is electrically connected with the PH monitor 9. The PH of the liquid in the pickling tank 2, the neutralization tank 3 and the cleaning tank 4 can be monitored by the PH monitor 9 and the monitoring electrode 17, which is convenient for adjusting the concentration and composition of the pickling solution, preventing over-pickling and under-pickling, improving the pickling quality, and replacing the liquid through the drain pipe 10 when the PH value of the liquid does not meet the requirements. The drive motor 1402 and the electric hoist 12 are electrically connected with the control switch 5. Two guide rails 1405 are fixedly connected with the lower end of the top plate 1401. The guide rails 1405 are matched with the sliding frame 1409.

[0028] Working principle: in use, first, the hardware that needs to be derusted is placed in the basket mechanism 11, then the diluted pickling solution is added to the pickling tank 2, and the neutralizing liquid is added to the neutralizing tank 3, finally, water is added to the cleaning tank 4, then the hardware is soaked in the pickling solution, the acid and the rust layer react chemically, the rust layer is dissolved and falls off, this derusting method can derust the irregular grooves and the inside of the hardware, improve the derusting efficiency and quality, when derusting the heavily rusted hardware, the heater 6 can be started to heat the heating coil 16 in the pickling tank 2, so that the pickling solution is heated, the temperature of the pickling solution can speed up the chemical reaction speed of the acid and the rust layer, thereby shortening the derusting time and further improving the derusting efficiency. After derusting is completed, the basket mechanism 11 is lifted by the control switch 5 and the electric hoist 12, under the action of the driving motor 1402 of the translation mechanism 14, the rotating shaft 1403 and the driving gear 1404 drive the driven gear 1406 and the threaded rod 1407 to rotate, thereby driving the moving seat 1408 and the sliding frame 1409 to slide, the lower end of the basket mechanism 11 is translated to above the neutralizing tank 3, finally, the basket mechanism 11 is lowered by the control switch 5 to neutralize the hardware, remove the residual acidic substances, prevent excessive corrosion of the hardware, facilitate subsequent processing, then after the neutralization reaction is completed, the basket mechanism 11 is lifted again and moved to above the cleaning tank 4 by the translation mechanism 14, the basket mechanism 11 is lowered to the cleaning tank 4 to clean the hardware in clean water, remove the surface residual substances, and can prevent secondary pollution of the hardware, finally, the hardware is taken out from the basket mechanism 11 after cleaning is completed, the derusting and cleaning work is completed, the pickling rust residue can be filtered by the residue filtering mechanism 15, which is convenient and fast, the PH monitor 9 and the monitoring electrode 17 can monitor the PH of the liquid in the pickling tank 2, the neutralizing tank 3 and the cleaning tank 4, which is convenient for adjusting the concentration and composition of the pickling solution, preventing over-pickling and under-pickling, improving the pickling quality, and reasonably controlling the pH value can reduce the consumption of the pickling solution, and when the PH value of the washing liquid does not meet the requirements, the liquid can be discharged and replaced through the liquid discharge pipe 10.

[0029] Although the embodiments of the present application have been shown and described, it can be understood by those skilled in the art that various changes, modifications, replacements and modifications can be made to these embodiments without departing from the principles and spirits of the present application, the scope of the present application is defined by the appended claims and their equivalents.

Claims

1. A new type of rust removal equipment for hardware machining, comprising a base (1), characterized in that: The upper end of the base (1) is provided with an acid pickling tank (2), a neutralizing tank (3) and a cleaning tank (4), the upper end of the base (1) is fixedly installed with a control switch (5), the upper end of the base (1) is fixedly installed with a heater (6), the lower end of the base (1) is fixedly connected with a supporting leg (7), the outer side of the base (1) is fixedly connected with a hanging bracket (8), the outer side of the base (1) is fixedly installed with a PH monitor (9), the lower end of the acid pickling tank (2) is provided with a liquid discharge pipe (10), the inside of the acid pickling tank (2) is provided with a basket mechanism (11), the lower end of the hanging bracket (8) is fixedly connected with a translation mechanism (14), the lower end of the translation mechanism (14) is fixedly connected with a crossbeam (13), the lower end of the crossbeam (13) is fixedly connected with an electric hoist (12), the lower side of the basket mechanism (11) is provided with a residue filtering mechanism (15), the inner side bottom of the acid pickling tank (2) is fixedly installed with a heating coil (16), the inner side bottom of the acid pickling tank (2) is fixedly installed with a monitoring electrode (17), the upper end of the acid pickling tank (2) is fixedly connected with a stop block (18), the upper end of the acid pickling tank (2) is fixedly connected with a cushion block (19); The translation mechanism (14) comprises a top plate (1401), a driving motor (1402), a rotating shaft (1403), a driving gear (1404), a guide rail (1405), a driven gear (1406), a threaded rod (1407), a moving seat (1408) and a sliding frame (1409), the top plate (1401) is fixedly connected to the lower end of the hanging bracket (8), the upper end of the top plate (1401) is fixedly installed with the driving motor (1402), the lower end of the driving motor (1402) is fixedly connected with the rotating shaft (1403), the outer side of the rotating shaft (1403) is fixedly connected with the driving gear (1404), the lower end of the top plate (1401) is fixedly connected with the guide rail (1405), the left side of the driving gear (1404) is meshedly connected with the driven gear (1406), the inner side of the driven gear (1406) is fixedly connected with the threaded rod (1407), the outer side of the threaded rod (1407) is threadedly connected with the moving seat (1408), the lower end of the moving seat (1408) is fixedly connected with the sliding frame (1409).

2. A new rust removal equipment for hardware machining according to claim 1, characterized in that: The basket mechanism (11) comprises an outer frame (1101), a bottom frame (1102), a liquid permeable hole (1103) and a hanging seat (1104), the outer frame (1101) is located on the inner side of the acid pickling tank (2), the inner side of the outer frame (1101) is fixedly connected with the bottom frame (1102), the upper end of the bottom frame (1102) is provided with the liquid permeable hole (1103), and the upper end of the outer frame (1101) is fixedly connected with the hanging seat (1104).

3. A new rust removal equipment for hardware machining according to claim 1, characterized in that: The filter residue mechanism (15) comprises a filter plate (1501), a mesh (1502) and a fence (1503), the filter plate (1501) is located below the basket mechanism (11), the upper end of the filter plate (1501) is provided with a mesh (1502), the upper end of the filter plate (1501) is fixedly connected with a fence (1503), and the upper end of the filter plate (1501) is fixedly connected with a handle (1504).

4. A new rust removal equipment for hardware machining according to claim 1, characterized in that: The acid washing tank (2), the neutralizing tank (3) and the cleaning tank (4) are the same size and are rectangular, the two hanging brackets (8) are located on the outside of the base (1), and the translation mechanism (14) is centrally arranged at the lower end of the hanging bracket (8).

5. A new rust removal equipment for hardware machining according to claim 1 characterized in that: The lower end of the cross beam (13) is fixedly connected with the electric hoist (12) on both sides, and the electric hoist (12) is fixedly connected between the hanging seat (1104) and the cross beam (13).

6. A new rust removal equipment for hardware machining according to claim 1 characterized in that: The inner bottom of the acid washing tank (2), the neutralizing tank (3) and the cleaning tank (4) is provided with a monitoring electrode (17), and the monitoring electrode (17) is electrically connected with the PH monitor (9).

7. A new rust removal equipment for hardware machining according to claim 1 characterized in that: The driving motor (1402) and the electric hoist (12) are electrically connected with the control switch (5), two guide rails (1405) are fixedly connected to the lower end of the top plate (1401), and the guide rails (1405) are matched with the sliding frame (1409).

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