Uniform color spraying device for chemical fiber fabric production

By designing a uniform color spraying device for chemical fiber fabric production, the problems of uneven color, paint waste, and low work efficiency of traditional color spraying devices have been solved. It achieves uniform spraying, automatic cleaning, and rapid drying, thereby improving fabric quality and production efficiency while reducing costs and energy consumption.

CN223576746UActive Publication Date: 2025-11-21JINJIANG WEIFENG WEAVING BLEACHING & DYEING CO LTD
View PDF 1 Cites 0 Cited by

Patent Information

Application Number
CN202422302980.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-20
Publication Date
2025-11-21
Estimated Expiration
2034-09-20

AI Technical Summary

Technical Problem

Traditional color spraying devices suffer from uneven color, wasteful use of paint, inability to automatically dry, and low work efficiency, which affect the quality and production efficiency of chemical fiber fabrics.

Method used

A uniform color spraying device for chemical fiber fabric production was designed, comprising a color spraying box, a drying box, a cleaning device, and a drying device. It adopts a highly automated color spraying, cleaning, and drying system to achieve uniform spraying, automatic cleaning, and rapid drying, reducing manual operation and improving production efficiency.

Benefits of technology

To ensure the consistency and aesthetics of fabric colors, reduce color differences, lower production costs, save energy, improve economic efficiency, reduce equipment failure rates, increase production speed and product quality, simplify operating procedures, and reduce labor intensity.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223576746U_ABST
    Figure CN223576746U_ABST
Patent Text Reader

Abstract

The utility model discloses a uniform color spraying device for chemical fiber fabric production, and particularly relates to the technical field of chemical fiber fabric processing, the uniform color spraying device comprises a color spraying box, the left end of the color spraying box is fixedly connected with a drying box, the right side of the color spraying box is movably connected with a first guide roller, and the left side of the color spraying box is movably connected with a second guide roller; a third guide roller is arranged above the second guide roller, a color spraying device is fixedly connected to the rear end of the color spraying box, a cleaning device is fixedly connected to the upper end of the color spraying device, a drying device is fixedly connected to the upper end of the drying box, and a supporting frame is fixedly connected to the lower end of the drying box. According to the uniform color spraying device for chemical fiber fabric production, uniform spraying can be achieved, the color difference problem can be reduced, dripping paint can be filtered and collected, repeated utilization is facilitated, waste of dye is reduced, automatic cleaning can be achieved, smooth circulation and purity of the dye can be guaranteed, drying can be fast, the production period is shortened, and the production efficiency is improved. The operation efficiency of the production line is improved.
Need to check novelty before this filing date? Find Prior Art

Description

TECHNICAL FIELD

[0001] The utility model relates to chemical fiber fabric processing technical field, concretely relates to a chemical fiber fabric production even color spraying device. BACKGROUND

[0002] In the production process of chemical fiber fabric, the color spraying device plays a crucial role. The traditional color spraying device has the problem of uneven color, which affects product quality. In order to improve product quality, a chemical fiber fabric production device capable of achieving uniform color spraying needs to be developed.

[0003] Chinese patent document CN212375525U discloses a kind of chemical fiber fabric production even color spraying device. It includes rack, also includes the conveying mechanism for transporting fabric for being set on the rack, and the flattening mechanism for being set between the conveying mechanism and the fabric, the color spraying mechanism for coloring fabric and the air drying mechanism for drying fabric after coloring, the color spraying mechanism and the air drying mechanism outside are located on the rack and are provided with outer cover, the rack lower side is provided with slurry tank. The utility model passes through the setting of upper and lower roll of flattening mechanism, makes fabric flatten before entering color spraying, improves the effect of fabric color spraying, through the color spraying pipe of color spraying mechanism and the air pipe of air drying mechanism symmetrically arranged on the upper and lower sides of fabric, fabric can be double-sided color spraying, and drying treatment is carried out after color spraying, improve the quality and efficiency of fabric color spraying.

[0004] Although the device in the above document can spray color, the device structure is relatively simple, the spraying effect is still insufficient, and the paint is not used economically. In addition, it cannot be automatically dried, the working efficiency of the device is not good, and the practical value of the device is reduced. UTILITY MODEL CONTENT

[0005] The main purpose of the utility model is to provide a kind of chemical fiber fabric production even color spraying device, which can effectively solve the above problems.

[0006] To achieve the above purpose, the technical scheme adopted by the utility model is as follows:

[0007] A kind of chemical fiber fabric production even color spraying device, including color spraying box, the left end of the color spraying box is fixedly connected with drying box, the right side of the color spraying box is movably connected with first guide roller, the left side of the color spraying box is movably connected with second guide roller, the upper side of the second guide roller is provided with third guide roller, the rear end of the color spraying box is fixedly connected with color spraying device, the upper end of the color spraying device is fixedly connected with cleaning device, the upper end of the drying box is fixedly connected with drying device, the lower end of the drying box is fixedly connected with support frame.

[0008] The color spraying device includes a material box, and the front end of the material box is fixedly connected with the rear end of the color spraying box.

[0009] The cleaning device comprises an electric telescopic rod, the right end of the electric telescopic rod is fixedly connected with the right end of the color spraying box.

[0010] The drying device comprises a warm air blower, the lower end of the warm air blower is fixedly connected with the upper end of the drying box.

[0011] Preferably, the front end of the color spraying box is fixedly connected with a controller, and the front end of the drying box is provided with an observation window.

[0012] Preferably, the upper end of the material box is fixedly connected with a first material pumping device, the output end of the first material pumping device is fixedly connected with a first material pipe, and the upper end of the first material pipe is fixedly connected with a spray head.

[0013] Preferably, the left end of the material box is fixedly connected with a second material pumping device, the output end of the second material pumping device is fixedly connected with a second material pipe, and the lower end of the second material pipe is fixedly connected with a collecting box.

[0014] Preferably, the left end of the electric telescopic rod is fixedly connected with a fixing frame, and the left end of the fixing frame is movably connected with a brush roller.

[0015] Preferably, the lower side of the brush roller is fixedly provided with a filter screen, and the upper side of the brush roller is fixedly provided with a baffle.

[0016] Preferably, the left end of the warm air blower is fixedly connected with an air inlet cover, the output end of the warm air blower is fixedly connected with a ventilation pipe, the lower end of the ventilation pipe is fixedly connected with an upper air outlet cover and a lower air outlet cover.

[0017] Preferably, the air inlet cover, the upper air outlet cover and the lower air outlet cover are all fixedly connected with filter screens.

[0018] Compared with the prior art, the utility model has the advantages of:

[0019] The utility model provides a kind of even color spraying device for chemical fiber fabric production, the equipment is installed color spraying device, utilize the device can even spray, ensure the consistency and aesthetic property of fabric color, reduce the problem of color difference, improve the overall texture and market competitiveness of fabric, and can filter collection to the paint that drops, facilitate reuse, reduce the waste of dye, to reduce production cost, improve economic efficiency, also can reduce the discharge and waste of dye, meet environmental protection requirement, save energy, reduce energy consumption in production process, the color spraying device of high degree of automation can reduce manual operation, improve production efficiency, quickly complete color spraying job, shorten production cycle, in addition, by filtering component, impurities can be removed when collecting, ensure the purity of paint and prevent device blockage, reduce equipment failure rate, reduce maintenance cost, by material box, paint can be extracted by first material pump, and be sprayed to spray head by first material pipe, setting two rows of spray heads can be even sprayed to fabric two sides simultaneously, collection tank is set below spray head, facilitate the redundant paint that drops, and equipped with filter screen to filter impurities, by second material pump, paint collected in collection tank can be pumped to material box along second material pipe for secondary use, so that the device saves material, observation window is set on the side of material box, facilitate observation capacity.

[0020] The utility model provides a kind of even color spraying device for chemical fiber fabric production, the equipment is installed cleaning device, utilize the device can quickly, efficiently clean the blockage on filter screen, reduce equipment downtime, by keeping the cleanliness of filter screen, ensure that dye flows smoothly, improve overall production speed, regular automatic cleaning can reduce the corrosion or damage caused by long-term accumulation of dye of filter screen, protect filter screen and other related parts, reduce repair cost and replacement frequency, the filter screen of cleaning can more effectively filter out impurities, ensure the purity of dye, to ensure the uniformity and quality of fabric color, avoid the problem of color difference caused by filter screen blockage, improve product consistency, automatic cleaning system can reduce the need of manual cleaning, save human resources, the efficient cleaning process reduces the waste of dye, reduce production cost, by electric telescopic link telescopic can drive fixed frame and brush roll to move left and right, to automatically clean the filter screen on collection tank, in addition, baffle is set on the device top, when cleaning is not needed, can be shielded in bottom and enter the device, prevent paint from dropping on device and cause pollution.

[0021] This invention provides a uniform color spraying device for chemical fiber fabric production. The device is equipped with a drying unit, which can quickly dry the sprayed fabric, shortening the production cycle, reducing the waiting time for the fabric to air dry, and improving the operating efficiency of the production line. Uniform hot air drying ensures the stability and consistency of the fabric color, avoiding color differences or water stains that may occur during natural drying. Appropriate drying temperature improves the fabric's hand feel and strength, helps fix the dye, and enhances the fabric's color fastness and durability. The automated drying process simplifies the operation and reduces the labor intensity of workers. The intelligent control system automatically adjusts the drying parameters according to the characteristics of different fabrics and dyes. A warm air blower drives the airflow, which is then transported to the upper and lower air outlets via ventilation pipes, allowing simultaneous drying of both sides of the fabric, effectively improving equipment efficiency. Furthermore, filters are installed at the air inlet and both air outlets to filter impurities in the air, preventing them from entering the equipment and contaminating the fabric, thus affecting the quality of the color spraying process. Attached Figure Description

[0022] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0023] Figure 2 This is a schematic diagram of the spraying device of this utility model;

[0024] Figure 3 This is a schematic diagram of the cleaning device structure of this utility model;

[0025] Figure 4 This is a schematic diagram of the drying device of this utility model;

[0026] Figure 5 This is a schematic diagram of part of the drying device of this utility model;

[0027] Figure 6 This is a side view of the structure of this utility model.

[0028] In the diagram: 1. Spraying box; 2. Drying box; 3. First guide roller; 4. Second guide roller; 5. Third guide roller; 6. Spraying device; 61. Material box; 62. First material pump; 63. First material pipe; 64. Spray nozzle; 65. Second material pump; 66. Second material pipe; 67. Collection box; 7. Cleaning device; 71. Electric telescopic rod; 72. Fixing frame; 73. Brush roller; 74. Filter screen; 75. Baffle; 8. Drying device; 81. Warm air blower; 82. Air inlet hood; 83. Ventilation pipe; 84. Upper air outlet hood; 85. Lower air outlet hood; 9. Support frame. Detailed Implementation

[0029] In order to make the technical means, creation features, purposes and effects of the utility model easy to understand, the utility model is further described below in combination with specific embodiments.

[0030] As shown in Figure 1 and Figure 5 , a kind of chemical fiber fabric production uniform color spraying device, including color spraying box 1, the left end of color spraying box 1 is fixedly connected with drying box 2, the right side of color spraying box 1 is movably connected with first guide roller 3, the left side of color spraying box 1 is movably connected with second guide roller 4, the upper portion of second guide roller 4 is provided with third guide roller 5, the rear end of color spraying box 1 is fixedly connected with color spraying device 6, using the device can be uniformly sprayed, ensure the consistency and aesthetic appearance of fabric color, reduce the color difference problem, improve the overall quality of fabric and market competitiveness, and can filter and collect the paint dripping, facilitate reuse, reduce the waste of dye, thereby reduce production cost, improve economic efficiency, also can reduce the discharge and waste of dye, meet environmental protection requirement, save energy, reduce energy consumption in production process, while the color spraying device 6 of high degree of automation can reduce manual operation, improve production efficiency, quickly complete color spraying operation, shorten production cycle, in addition, by filtering component, impurities can be removed when collecting, ensure the purity of paint and prevent device blockage, reduce equipment failure rate, reduce maintenance cost, the upper end of color spraying device 6 is fixedly connected with cleaning device 7, using the device can quickly, efficiently clean the blockage on filter screen, reduce equipment downtime, by keeping filter screen clean, ensure that dye flows smoothly, improve overall production speed, regular automatic cleaning can reduce the corrosion or damage caused by long-term accumulation of dye on filter screen, protect filter screen and other related components, reduce repair cost and replacement frequency, the filter screen of cleaning can more effectively filter out impurities, ensure the purity of dye, thereby guarantee the uniformity and quality of fabric color, avoid the color difference problem caused by filter screen blockage, improve product consistency, automatic cleaning system can reduce the need for manual cleaning, save human resources, efficient cleaning process reduces the waste of dye, reduces production cost, the upper end of drying box 2 is fixedly connected with drying device 8, using the device can quickly dry fabric after spraying, shorten production cycle, reduce the time of waiting for fabric to dry naturally, improve the operation efficiency of production line, by uniform hot air drying, can ensure the stability and consistency of fabric color, avoid the color difference or water stain problem that may occur in natural drying process, appropriate drying temperature can improve the hand feeling and strength of fabric, help to fix dye, improve the color fastness and durability of fabric, automatic drying process simplifies operation process, reduces the labor intensity of workers, intelligent control system can automatically adjust drying parameters according to different fabric and dye characteristics, the lower end of drying box 2 is fixedly connected with support frame 9;

[0031] Color spraying device 6 includes tank 61, the front end of tank 61 is fixedly connected with the rear end of color spraying box 1, and is uniformly sprayed.

[0032] The cleaning device 7 comprises an electric telescopic rod 71, the right end of the electric telescopic rod 71 is fixedly connected with the right end of the color spraying box 1, and the automatic cleaning is realized.

[0033] The drying device 8 comprises a warm air blower 81, the lower end of the warm air blower 81 is fixedly connected with the upper end of the drying box 2, and the rapid drying is realized.

[0034] The front end of the color spraying box 1 is fixedly connected with a controller, and the front end of the drying box 2 is provided with an observation window.

[0035] As shown in Figure 2 The upper end of the material box 61 is fixedly connected with a first material pumping pump 62, the output end of the first material pumping pump 62 is fixedly connected with a first material pipe 63, the upper end of the first material pipe 63 is fixedly connected with a spray head 64, the left end of the material box 61 is fixedly connected with a second material pumping pump 65, the output end of the second material pumping pump 65 is fixedly connected with a second material pipe 66, and the lower end of the second material pipe 66 is fixedly connected with a collecting box 67. The paint can be stored in the material box 61, the paint can be pumped out by the first material pumping pump 62, conveyed to the spray head 64 through the first material pipe 63, and sprayed out, two rows of spray heads 64 are arranged to uniformly spray the two sides of the fabric at the same time, the collecting box 67 is arranged below the spray head 64, which is convenient for containing the excess paint dripping, and the filter screen is arranged to filter the impurities, the paint collected in the collecting box 67 can be pumped to the material box 61 through the second material pumping pump 65 for secondary use, so that the device saves materials, and the observation window is arranged on one side of the material box 61, so that the capacity can be observed.

[0036] As shown in Figure 3 The left end of the electric telescopic rod 71 is fixedly connected with a fixing frame 72, the left end of the fixing frame 72 is movably connected with a brush roller 73, the lower end of the brush roller 73 is fixedly provided with a filter screen 74, and the upper end of the brush roller 73 is fixedly provided with a baffle 75. The electric telescopic rod 71 can drive the fixing frame 72 and the brush roller 73 to move left and right, so that the filter screen 74 on the collecting box can be automatically cleaned, and the baffle 75 is arranged on the upper end of the device, so that the device can be retracted into the bottom for shielding when it is not necessary to clean, so as to prevent the paint from dripping on the device and causing pollution.

[0037] As shown in Figure 4As shown, the left end of the fan heater 81 is fixedly connected with the air inlet cover 82, the output end of the fan heater 81 is fixedly connected with the ventilation pipe 83, the lower end of the ventilation pipe 83 is fixedly connected with the upper air outlet cover 84 and the lower air outlet cover 85, the air inlet cover 82, the upper air outlet cover 84 and the lower air outlet cover 85 are all fixedly connected with the filter screen, the airflow can be driven by the fan heater 81, and the airflow is sent to the upper air outlet cover 84 and the lower air outlet cover 85 through the ventilation pipe 83 and blown out, so that the upper and lower surfaces of the fabric can be dried at the same time, the working efficiency of the equipment is effectively improved, and the filter screen is arranged at the air inlet cover 82 and the two air outlet covers, so that impurities in the air can be filtered, the fabric is prevented from being polluted by entering the equipment, and the fabric color spraying processing quality is affected.

[0038] The working principle of the utility model is as follows: through the color spraying device 6, the paint in the material box 61 is drawn out by the first material pump 62, is sent to the spray head 64 through the first material pipe 63 and is sprayed out, the upper and lower surfaces of the fabric are uniformly sprayed by the two rows of spray heads 64 at the same time, the excessive paint drops into the collecting box 67, the impurities are filtered out through the filter screen, the paint in the collecting box 67 is pumped to the material box 61 through the second material pipe 66 by the second material pump 65 and is used twice, through the cleaning device 7, the electric telescopic rod 71 is extended, the fixed frame 72 moves to the left with the brush roller 73, the electric telescopic rod 71 is retracted and the fixed frame 72 moves to the right with the brush roller 73, so as to reciprocate and clean the filter screen 74 automatically, through the drying device 8, the airflow is blown by the fan heater 81 and is heated, then is sent to the upper air outlet cover 84 and the lower air outlet cover 85 through the ventilation pipe 83 and blown out, so that the two surfaces of the fabric are dried at the same time, the impurities in the air are filtered through the filter screen at the air inlet cover 82 and the air outlet cover.

[0039] The basic principle and main features of the utility model and the advantages of the utility model are shown and described above. Those skilled in the art should understand that the utility model is not limited by the above-mentioned embodiments, the above-mentioned embodiments and the description in the specification are only to illustrate the principle of the utility model, under the premise of not departing from the spirit and scope of the utility model, the utility model will have various changes and improvements, and these changes and improvements all fall within the scope of the utility model claimed. The protection scope of the utility model is defined by the appended claims and their equivalents.

Claims

1. A uniform color spraying device for producing chemical fiber fabrics, comprising a color spraying box (1), characterized in that: A drying box (2) is fixedly connected to the left end of the spray box (1), a first guide roller (3) is movably connected to the right side of the spray box (1), a second guide roller (4) is movably connected to the left side of the spray box (1), a third guide roller (5) is provided above the second guide roller (4), a spraying device (6) is fixedly connected to the rear end of the spray box (1), a cleaning device (7) is fixedly connected to the upper end of the spraying device (6), a drying device (8) is fixedly connected to the upper end of the drying box (2), and a support frame (9) is fixedly connected to the lower end of the drying box (2). The spraying device (6) includes a material box (61), the front end of which is fixedly connected to the rear end of the spraying box (1); The cleaning device (7) includes an electric telescopic rod (71), the right end of which is fixedly connected to the right end of the spray box (1); The drying device (8) includes a heater (81), the lower end of which is fixedly connected to the upper end of the drying box (2).

2. The uniform color spraying device for producing chemical fiber fabrics according to claim 1, characterized in that: The front end of the spray box (1) is fixedly connected to a controller, and the front end of the drying box (2) is provided with an observation window.

3. The uniform color spraying device for producing chemical fiber fabrics according to claim 1, characterized in that: The upper end of the material box (61) is fixedly connected to a first material pump (62), the output end of the first material pump (62) is fixedly connected to a first material pipe (63), and the upper end of the first material pipe (63) is fixedly connected to a nozzle (64).

4. The uniform color spraying device for producing chemical fiber fabrics according to claim 3, characterized in that: The left end of the material box (61) is fixedly connected to a second pump (65), the output end of the second pump (65) is fixedly connected to a second pipe (66), and the lower end of the second pipe (66) is fixedly connected to a collection box (67).

5. The uniform color spraying device for producing chemical fiber fabrics according to claim 1, characterized in that: The left end of the electric telescopic rod (71) is fixedly connected to a fixing frame (72), and the left end of the fixing frame (72) is movably connected to a brush roller (73).

6. The uniform color spraying device for producing chemical fiber fabrics according to claim 5, characterized in that: A filter screen (74) is fixedly installed below the brush roller (73), and a baffle (75) is fixedly installed above the brush roller (73).

7. The uniform color spraying device for producing chemical fiber fabrics according to claim 1, characterized in that: An air inlet hood (82) is fixedly connected to the left end of the heater (81), a ventilation pipe (83) is fixedly connected to the output end of the heater (81), and an upper air outlet hood (84) and a lower air outlet hood (85) are fixedly connected to the lower end of the ventilation pipe (83).

8. The uniform color spraying device for producing chemical fiber fabrics according to claim 7, characterized in that: Filter screens are fixedly connected to the air inlet hood (82), the upper air outlet hood (84), and the lower air outlet hood (85).

Citation Information

Patent Citations

  • Color spraying device for chemical fiber fabric production

    CN212375525U