Device suitable for adjusting elevation of bottom chamfering steel mould of internal mould of beam making machine
By installing an adjustable chamfered steel mold at the bottom of the inner mold of the beam-making machine, the problems of template waste and high construction costs in traditional beam-making machines are solved, and efficient, precise and adaptive adjustment for bridge construction is achieved.
Patent Information
- Application Number
- CN202422894300.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-26
- Publication Date
- 2025-11-21
- Estimated Expiration
- 2034-11-26
AI Technical Summary
Traditional beam-building machines require cutting inner formwork during construction to accommodate changes in the height of the inner wall of continuous beams, resulting in formwork waste and increased construction costs, as well as insufficient construction accuracy and adaptability.
Design a device for adjusting the elevation of the bottom chamfered steel mold in a beam-making machine. By using a combination of a lifting rod and a rotating arm, the height and angle of the chamfered steel mold can be adjusted to adapt to changes in different bridge cross sections.
It enables precise adjustment of the bottom chamfered steel mold of the inner mold, reduces template waste, lowers construction costs, and improves the adaptability and accuracy of construction.
Smart Images

Figure CN223576953U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to bridge building equipment technical field especially is applicable to the device that the bottom chamfer steel mould elevation of inner mould adjustment of beam building machine. BACKGROUND
[0002] The rapid development of Chinese construction industry has driven the significant progress of bridge engineering technology. Intelligent cantilever beam building machine meets the demand of intelligent construction of high-speed railway engineering, improves the automation, intelligence, rapid construction and safety of cantilelever pouring continuous beam, effectively overcomes the problems such as insufficient stability of traditional hanging basket, low intelligent degree, great installation and removal risk and difficult construction precision control.
[0003] In the construction of traditional beam building machine, the way of cutting the inner mould bottom formwork is mostly adopted to adapt to the height change of continuous beam inner wall, which leads to the waste of inner mould formwork, cannot continue to be used in the construction of the next bridge, and increases the construction cost. In order to solve the above problems, it is necessary to provide an optimized design of inner mould structure. SUMMARY
[0004] Therefore, the utility model provides a device suitable for adjusting the bottom chamfer steel mould elevation of inner mould of beam building machine, so that the bottom chamfer steel mould elevation of inner mould of beam building machine can be adjusted, can be suitable for the construction of inner wall of any variable cross section continuous box girder, is simple to use, convenient to operate, improves the construction efficiency, avoids the waste of formwork, and saves the construction cost.
[0005] To solve the above technical problems, the utility model provides a device suitable for adjusting the bottom chamfer steel mould elevation of inner mould of beam building machine, and the chamfer steel mould is arranged at the bottom of the inner mould, which comprises:
[0006] The first connecting plate is arranged on the chamfer steel mould;
[0007] The second connecting plate is arranged opposite to the first connecting plate and has a plurality of guide holes arranged along the height direction of the inner mould;
[0008] The hanger rod comprises a first end and a second end arranged oppositely, and the first end of the hanger rod can pass through the guide holes of the second connecting plate;
[0009] The conversion seat is connected with the second end of the hanger rod;
[0010] The rotating arm comprises a first end and a second end arranged oppositely, and the first end and the second end of the rotating arm are rotatably connected with the first connecting plate and the conversion seat respectively;
[0011] The traction mechanism is used for lifting the hanger rod to adjust the relative height and / or angle of the chamfer steel mould and the inner mould.
[0012] In one embodiment of the utility model, the first end of the rotating arm is provided with an ear seat between the first connecting plate, the ear seat includes a first seat body and a first lifting lug provided on the seat body, the seat body is provided with a sleeve opening for the first connecting plate to pass through, and the first end of the rotating arm is rotationally connected to the first lifting lug.
[0013] In one embodiment of the utility model, a first pin shaft is installed between the first end of the rotating arm and the first lifting lug.
[0014] In one embodiment of the utility model, the conversion seat includes a second seat body and a second lifting lug provided on the second seat body, the second end of the lifting rod is connected to the second seat body, and the second end of the rotating arm is rotationally connected to the second lifting lug.
[0015] In one embodiment of the utility model, a second pin shaft is installed between the second end of the rotating arm and the second lifting lug.
[0016] In one embodiment of the utility model, the second seat body includes a mounting plate, the second end of the lifting rod passes through the mounting plate and is connected to the mounting plate through a nut assembly.
[0017] In one embodiment of the utility model, a locking nut is further included, the locking nut is threadedly connected to the lifting rod and used for abutting against the second connecting plate.
[0018] In one embodiment of the utility model, the traction mechanism includes a hand-operated hoist, and the hand-operated hoist is connected to the chamfered steel mold or the lifting rod.
[0019] In one embodiment of the utility model, the lifting rod is provided with at least two lifting rods, which are located at two ends in the length direction of the chamfered steel mold.
[0020] The above technical solution of the utility model has the following advantages compared with the prior art:
[0021] The device for adjusting the elevation of the chamfered steel mold at the bottom of the inner mold of the beam forming machine can adjust the elevation of the chamfered steel mold at the bottom of the inner mold in real time according to different bridge section changes, is suitable for the construction of any variable cross-section continuous box girder, and ensures that the design height of each beam segment can be accurately matched in the construction process, thereby improving the adaptability and accuracy of the construction.
[0022] The utility model simplifies the operation process of the inner mold height adjustment, reduces the construction steps, and can quickly adapt to the changes of different beam segments by simultaneously adjusting the lifting rod height and the rotating arm angle, thereby improving the construction progress. BRIEF DESCRIPTION OF DRAWINGS
[0023] In order to make the content of the utility model more easily be clearly understood, the following according to the specific embodiment of the utility model and combining with the drawings, the utility model is further explained in detail.
[0024] Figure 1 It is the whole structure schematic diagram of the device for adjusting the bottom chamfer steel mould elevation of inner mould of beam making machine of the utility model.
[0025] Figure 2 It is Figure 1 The local enlarged schematic view.
[0026] Figure 3 It is the front view of the boom connection of the utility model.
[0027] Figure 4 It is the side view of the boom connection of the utility model.
[0028] Figure 5 It is the use schematic view of the device for adjusting the bottom chamfer steel mould elevation of inner mould of beam making machine of the utility model.
[0029] Description of the drawings of the specification:
[0030] 1, chamfer steel mould;
[0031] 2, inner mould;
[0032] 3, first connecting plate;
[0033] 4, second connecting plate;
[0034] 5, guide hole;
[0035] 6, boom;61, locking nut;
[0036] 7, conversion seat;71, second seat body;72, second lug;73, second pin shaft;74, mounting plate;
[0037] 8, rotating arm;
[0038] 9, ear seat;91, first seat body;92, first lug;93, first pin shaft;
[0039] 10, wooden mould. Specific embodiments
[0040] The utility model is further explained in the following combining with the drawings and specific embodiments, so that the person skilled in the art can better understand the utility model and can be implemented, but the embodiment is not as the limitation of the utility model.
[0041] In the utility model, if the direction (up, down, left, right, front and back) is described, it is only for the convenience of describing the technical scheme of the utility model, and is not used for indicating or implying that the indicated technical features must have a specific orientation, structure and operation, so it cannot be understood as the limitation of the utility model.
[0042] In the utility model, the meaning of "several" is one or more, and the meaning of "multiple" is more than two, and "more than", "less than", "exceed" and the like are understood as not including the number; "above", "below", "within" and the like are understood as including the number. In the description of the utility model, if "first" and "second" are described, they are only used for distinguishing technical features for the purpose, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features or implicitly indicating the sequence of the indicated technical features.
[0043] In the utility model, unless otherwise explicitly limited, the words "setting", "mounting", "connecting" and the like should be understood in a broad sense, for example, they can be directly connected, or indirectly connected through an intermediate medium; can be fixedly connected, or can be detachably connected, or can be integrally formed; can be mechanically connected, or can be electrically connected or capable of communicating with each other; can be the communication or interaction relationship between two elements. The skilled in the art can reasonably determine the specific meaning of the above words in the utility model according to the specific content of the technical scheme.
[0044] Referring to Figure 1 , Figure 2 The utility model discloses a device suitable for adjusting the elevation of the chamfer steel mould of the inner mould of the beam forming machine, which is characterized by the following technical scheme.
[0045] The first connecting plate 3 is arranged on the chamfer steel mould 1.
[0046] The second connecting plate 4 is arranged opposite to the first connecting plate 3 and has a plurality of second connecting plates 4 arranged along the height direction of the inner mould 2. Each second connecting plate 4 is provided with a guide hole 5, and the guide hole 5 is linearly arranged along the height direction of the inner mould 2. The linear arrangement of the guide hole 5 along the height direction ensures the smooth and accurate movement of the lifting rod 6 during the adjustment process, avoids deviation, and improves the adjustment accuracy.
[0047] The lifting rod 6 comprises a first end and a second end arranged oppositely. The first end of the lifting rod 6 can pass through each guide hole 5 of each second connecting plate 4.
[0048] The conversion seat 7 is connected with the second end of the lifting rod 6.
[0049] The rotating arm 8 comprises a first end and a second end arranged oppositely, and the first end and the second end of the rotating arm 8 are rotatably connected to the first connecting plate 3 and the conversion seat 7 respectively.
[0050] A traction mechanism is arranged for lifting the boom 6 to adjust the relative height and / or angle of the chamfered steel form 1 and the inner form 2.
[0051] Since the cross section of the bridge is variable, the cross section height changes constantly at different beam segments, and therefore the height of the inner form 2 needs to be changed in real time to adapt to the change of the beam surface during construction. By simultaneously adjusting the height of the boom 6 and the angle of the rotating arm 8 to adapt to the change of the bottom plate of different beam segments, the design height of the corresponding segment bottom plate is overlapped. By using the adjustable chamfered steel form 1, the cutting operation of the inner form 2 is avoided, the loss of the formwork is significantly reduced, the service life of the formwork is prolonged, and the construction cost is reduced. The traditional beam former needs to cut the bottom formwork of the inner form 2 to adapt to the height change of different beam segments, which causes the problem of formwork waste.
[0052] In one embodiment, an ear seat 9 is arranged between the first end of the rotating arm 8 and the first connecting plate 3, the ear seat 9 comprises a first seat body 91 and a first lifting lug 92 arranged on the seat body, the seat body is provided with a sleeve opening through which the first connecting plate 3 passes, and the first end of the rotating arm 8 is rotatably connected to the first lifting lug 92.
[0053] In one embodiment, a first pin shaft 93 is installed between the first end of the rotating arm 8 and the first lifting lug 92. The rotating arm 8 can be smoothly rotated during adjustment, and the firmness of the connection is maintained.
[0054] In one embodiment, the conversion seat 7 comprises a second seat body 71 and a second lifting lug 72 arranged on the second seat body 71, the second end of the boom 6 is connected to the second seat body 71, and the second end of the rotating arm 8 is rotatably connected to the second lifting lug 72.
[0055] In one embodiment, a second pin shaft 73 is installed between the second end of the rotating arm 8 and the second lifting lug 72. The rotating arm 8 can be smoothly rotated during adjustment, and the firmness of the connection is maintained.
[0056] In one embodiment, the second seat body 71 comprises a mounting plate 74, and the second end of the boom 6 passes through the mounting plate 74 and is connected to the mounting plate 74 through a nut assembly (mounting nut, gasket, etc.).
[0057] In one embodiment, a locking nut 61 is further included, which is threadedly connected to the boom 6 and used to abut against the second connecting plate 4. The locking nut 61 is used to fix the position between the boom 6 and the second connecting plate 4, to ensure the stability of the device during the pouring process, and to prevent the displacement of the inner mold 2. The use of the locking nut 61 is simple, and the locking nut 61 can be quickly locked or loosened, which is convenient for the operator to adjust at different construction stages.
[0058] In one embodiment, the traction mechanism includes a manual hoist connected to the chamfer steel mold 1 or the boom 6. The manual hoist has a simple structure and is easy to install, which improves the convenience of operation. A lifting ring or a fixed support can be installed at a proper position of the boom 6. The hook ring of the manual hoist is connected to the lifting ring or the fixed support on the boom 6 through a steel wire rope or a chain. Alternatively, a lifting ring or a fixed support can be installed at a fixed position (such as a reserved connecting hole or a reinforcing structure) of the chamfer steel mold 1. The hook ring of the manual hoist is connected to the lifting ring or the fixed support on the chamfer steel mold 1 through a steel wire rope or a chain.
[0059] In one embodiment, the boom 6 is provided with at least two booms, which are respectively located at both ends of the chamfer steel mold 1 in the length direction, to ensure that the chamfer steel mold 1 is uniformly stressed during the adjustment process and to avoid deflection or instability. It can be understood that each boom 6 corresponds to the installation of one traction mechanism.
[0060] The principle of the utility model is as follows: when it is necessary to adjust the elevation of the chamfer steel mold 1 at the bottom of the inner mold 2, the operator lifts or lowers the boom 6 through the manual hoist, the vertical movement of the boom 6 drives the conversion seat 7 and the rotating arm 8 to move together, the relative height and angle between the chamfer steel mold 1 and the inner mold 2 are accurately adjusted through the change of the rotating angle of the rotating arm 8. After the adjustment is completed, the wooden mold 10 is installed between the chamfer steel mold 1 and the inner mold 2 for fixation, and the pouring of concrete is carried out, to ensure the stability of the chamfered part during the pouring process of the concrete. After the pouring is completed, the wooden mold 10 is removed, and when the beam forming machine and the inner mold 2 move to the next specified position, the construction of the next beam section is completed.
[0061] Finally, it should be noted that the above specific embodiments are only used to illustrate the technical solutions of the utility model and not to limit it. Although the utility model has been described in detail with reference to the examples, it should be understood by those skilled in the art that the technical solutions of the utility model can be modified or replaced equivalently without departing from the spirit and scope of the technical solutions of the utility model, and all of them should be covered in the scope of the claims of the utility model.
Claims
1. A device for adjusting the elevation of the bottom chamfered steel mold of the inner mold of a beam-making machine, wherein the chamfered steel mold (1) is set at the bottom of the inner mold (2), characterized in that, include: The first connecting plate (3) is disposed on the chamfered steel mold (1); The second connecting plate (4) is provided relative to the first connecting plate (3) and is distributed in a plurality of such plates along the height direction of the inner mold (2). Each second connecting plate (4) is provided with a guide hole (5), which is distributed in a straight line along the height direction of the inner mold (2). The boom (6) includes a first end and a second end disposed opposite to each other, the first end of the boom (6) being able to pass through the guide holes (5) of each of the second connecting plates (4); The conversion seat (7) is connected to the second end of the boom (6); The rotating arm (8) includes a first end and a second end that are arranged opposite to each other. The first end and the second end of the rotating arm (8) are respectively rotatably connected to the first connecting plate (3) and the conversion seat (7). A traction mechanism is used to lift the boom (6) to adjust the relative height and / or angle between the chamfered steel mold (1) and the inner mold (2).
2. The device for adjusting the elevation of the bottom chamfered steel mold of the inner mold of a beam-making machine according to claim 1, characterized in that, An ear seat (9) is provided between the first end of the rotating arm (8) and the first connecting plate (3). The ear seat (9) includes a first seat body (91) and a first lifting lug (92) provided on the seat body. The seat body is provided with a sleeve for the first connecting plate (3) to pass through. The first end of the rotating arm (8) is rotatably connected to the first lifting lug (92).
3. The device for adjusting the elevation of the bottom chamfered steel mold of the inner mold of a beam-making machine according to claim 2, characterized in that, A first pin (93) is installed between the first end of the rotating arm (8) and the first lifting lug (92).
4. The device for adjusting the elevation of the bottom chamfered steel mold of the inner mold of a beam-making machine according to claim 1, characterized in that, The conversion seat (7) includes a second seat body (71) and a second lug (72) disposed on the second seat body (71). The second end of the lifting rod (6) is connected to the second seat body (71), and the second end of the rotating arm (8) is rotatably connected to the second lug (72).
5. A device for adjusting the elevation of the bottom chamfered steel mold of a beam-making machine according to claim 4, characterized in that, A second pin (73) is installed between the second end of the swing arm (8) and the second lifting lug (72).
6. A device for adjusting the elevation of the bottom chamfered steel mold of a beam-making machine according to claim 4, characterized in that, The second seat (71) includes a mounting plate (74), and the second end of the rod (6) passes through the mounting plate (74) and is connected to the mounting plate (74) by a nut assembly.
7. The device for adjusting the elevation of the bottom chamfered steel mold of the inner mold of a beam-making machine according to claim 1, characterized in that, It also includes a locking nut (61), which is threaded to the boom (6) and is used to abut against the second connecting plate (4).
8. A device for adjusting the elevation of the bottom chamfered steel mold of a beam-making machine according to claim 1, characterized in that, The traction mechanism includes a manual hoist, which is connected to the chamfered steel mold (1) or the lifting rod (6).
9. A device for adjusting the elevation of the bottom chamfered steel mold of a beam-making machine according to claim 1, characterized in that, At least two lifting rods (6) are provided, located at both ends of the length direction of the chamfered steel mold (1).