Self-moving type crushing and transferring unit

The design of the self-propelled crushing and transfer unit solves the problems of transfer units lacking crushing devices and insufficient flexibility, realizing timely crushing and flexible movement of coal, improving transportation efficiency and equipment adaptability, and meeting the continuous coal mining needs of open-pit coal mines.

CN223577913UActive Publication Date: 2025-11-21CHINA RAILWAY CONSTR HEAVY IND
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Patent Information

Application Number
CN202520148234.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-01-22
Publication Date
2025-11-21
Estimated Expiration
2035-01-22

AI Technical Summary

Technical Problem

Existing transfer units in open-pit coal mines lack crushing devices and are not very flexible, which causes large pieces of coal to damage the conveying system, affecting transportation efficiency and equipment lifespan. They also present problems such as high labor intensity during relocation.

Method used

A self-propelled crushing and transfer unit was designed, comprising a mobile chassis, frame, receiving assembly, unloading assembly, and crushing device. Equipped with telescopic drive components and crushing drive components, it can realize the crushing and flexible movement of coal materials, has a 360° rotation capability, and is adaptable to different equipment and conveying systems.

Benefits of technology

It enables timely crushing of coal, avoids damage to the conveying system, improves transportation efficiency and equipment flexibility, reduces labor intensity, and meets the needs of continuous coal mining in open-pit coal mines.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of mining equipment, in particular to a self-moving type crushing transfer unit, which comprises a moving chassis, a frame, a receiving component, an unloading component and a crushing device, the frame is mounted on the moving chassis, the receiving component and the unloading component are respectively connected to two sides of the frame, the receiving component comprises a receiving arm, and the unloading arm is mounted on the moving chassis. The discharging assembly comprises a discharging arm, the crushing device is installed at the first end of the receiving arm, the second end of the receiving arm is in lap joint with the first end of the discharging arm, the second end of the receiving arm is rotatably connected to the frame, the first end of the discharging arm is connected to the frame, and the second end of the discharging arm is used for being connected to external material conveying equipment. The technical problems that in the prior art, a reversed loader is not provided with a crushing device and is not high in flexibility degree are solved, and the situation that a conveying system is damaged by large coal materials, and consequently the service life of the conveying system is affected is avoided.
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Description

TECHNICAL FIELD

[0001] The utility model relates to the technical field of mining equipment, and specifically relates to a self-moving type crushing and rehandling unit. BACKGROUND

[0002] The existing open-pit coal mining mainly applies the following two processes: one is the intermittent mining process of single-bucket electric shovel (or hydraulic excavator) + truck; and the other is the semi-continuous mining process of single-bucket electric shovel (or hydraulic excavator) + truck + semi-fixed crushing station + belt conveyor. The development trend of open-pit coal mining is continuous mining process, and ultimately realizes few people and unmanned open-pit mining.

[0003] With the emphasis and development of continuous mining process of open-pit coal mine, the rehandling unit begins to be applied to the continuous mining process of open-pit coal mine. Its arrangement position is generally behind the mining equipment (open-pit coal mining machine), and its function is to receive the coal material of the mining equipment and transport it to the belt conveyor device. Therefore, the rehandling unit needs to be able to move flexibly with the mining equipment, and at the same time, it needs to be able to connect with the belt conveyor device in time to achieve timely receiving and unloading. Due to the hardness of the coal seam, the mined coal material may have the problems of too large lump size and uneven size. Large coal material may cause low transportation efficiency of coal material transportation and serious damage to the conveying device, etc. Therefore, a crushing device is needed to crush again before transportation. However, if the crushing device is arranged on the coal mining machine, it will affect the coal mining efficiency of the coal mining machine and also affect the crushing effect. At present, most of the rehandling units do not have a structure with a crushing device, and there are still the following problems:

[0004] The active telescopic belt self-moving rehandling unit provided in Chinese patent CN115783638A has the problems of low strength of telescopic structure, easy damage, etc. The initial length of the device is limited in telescopic length, which is not suitable for use in open-pit coal mine.

[0005] The self-moving coal mine efficient mining trolley movement provided in Chinese patent CN219990260U mainly relies on winch dragging and manual assistance, which has the problems of high labor intensity and involves many devices, affecting production efficiency.

[0006] The walking type self-moving tail device provided in Chinese patent CN219602304U has the problems of distance limitation in single self-moving stroke and high labor intensity when the moving distance is large, which affects production efficiency.

[0007] In summary, there is an urgent need for a rehandling unit with a crushing device and high flexibility to solve the problems in the prior art. UTILITY MODEL CONTENTS

[0008] The utility model aims at providing a self-moving type broken transfer machine set to solve the technical problem that the transfer machine does not have a breaking device and is not flexible in prior art, and the specific technical scheme is as follows:

[0009] The utility model provides a self-moving type broken transfer machine set, including mobile chassis, frame, material receiving component, material unloading component and breaking device, the frame is installed on the mobile chassis, the material receiving component and the material unloading component are connected respectively at both sides of the frame, the material receiving component includes material receiving arm, the material unloading component includes material unloading arm, the breaking device is installed at the first end of the material receiving arm, the second end of the material receiving arm is overlapped at the first end of the material unloading arm, and the second end of the material receiving arm is rotatably connected to the frame, the first end of the material unloading arm is connected to the frame, and the second end of the material unloading arm is used to be connected to external material conveying equipment.

[0010] The further improvement of the self-moving type broken transfer machine set of the utility model lies in that the material receiving component further includes a material receiving frame, which is connected between the material receiving arm and the frame.

[0011] The further improvement of the self-moving type broken transfer machine set of the utility model lies in that a first telescopic driving element is arranged on the material receiving frame.

[0012] The further improvement of the self-moving type broken transfer machine set of the utility model lies in that the material unloading component further includes a material unloading frame, which is connected between the material unloading arm and the frame.

[0013] The further improvement of the self-moving type broken transfer machine set of the utility model lies in that a second telescopic driving element is arranged on the material unloading frame.

[0014] The further improvement of the self-moving type broken transfer machine set of the utility model lies in that the breaking device includes a lapping hopper, a breaking part and a breaking driving element, the lapping hopper is installed at the first end of the material receiving arm, the breaking part is rotatably installed in the lapping hopper, and the breaking driving element is installed outside the lapping hopper and drivingly connected to the breaking part.

[0015] The further improvement of the self-moving type broken transfer machine set of the utility model lies in that the breaking part includes a rotating shaft, a toothed disc and a crushing knife, the rotating shaft is rotatably installed in the lapping hopper, the toothed disc is fixed on the rotating shaft, the crushing knife is fixed on the outer periphery of the toothed disc, and the breaking driving element is drivingly connected to the rotating shaft.

[0016] The further improvement of the self-moving type broken transfer machine set of the utility model lies in that a rotary chassis is arranged at the bottom of the frame, the rotary chassis is connected to the mobile chassis, and a rotary driving element is arranged on the rotary chassis.

[0017] The further improvement of the self-moving type broken transfer machine set of the utility model lies in that a cab is arranged on the frame.

[0018] The further improvement of the self-moving type crushing and rehandling machine unit lies in that the mobile chassis is a tracked chassis.

[0019] The technical scheme of the utility model has the following beneficial effects:

[0020] The self-moving type crushing and rehandling machine unit can crush the collected coal in time through the crushing device, and can move the whole self-moving type crushing and loading machine unit flexibly through the mobile chassis, thereby solving the technical problem that the rehandling machine does not have a crushing device and is not flexible in the prior art, avoiding damage to the conveying system caused by large coal, thereby affecting the service life of the conveying system; the main body of the vehicle can rotate 360 degrees, in addition, the receiving and discharging height and the discharging direction can be adjusted, and the adjustment process can be controlled by only one worker, thereby greatly reducing the labor burden and saving a lot of manpower and material resources, and the coal can be timely conveyed to the subsequent belt conveyor system while following the mining equipment.

[0021] In addition to the purposes, features and advantages described above, the utility model has other purposes, features and advantages. BRIEF DESCRIPTION OF DRAWINGS

[0022] The accompanying drawings, which form a part of this application, are included to provide a further understanding of the application, and are incorporated herein for purposes of illustration. The embodiments of the application illustrated in the drawings are provided to explain the present application and are not intended to limit the present application. In the drawings:

[0023] Figure 1 is the overall structure schematic view of the self-moving type crushing and rehandling machine unit of the utility model;

[0024] Figure 2 is the side view of the mobile chassis and the vehicle frame of the self-moving type crushing and rehandling machine unit of the utility model;

[0025] Figure 3 is the structure schematic view of the receiving assembly and the discharging assembly of the self-moving type crushing and rehandling machine unit of the utility model;

[0026] Figure 4 is the crushing device structure schematic view of the self-moving type crushing and rehandling machine unit of the utility model.

[0027] 1, mobile chassis; 2, vehicle frame; 201, rotating chassis; 3, cab; 4, receiving assembly; 401, receiving frame; 402, receiving arm; 5, discharging assembly; 501, discharging frame; 502, discharging arm; 503, mounting table; 6, crushing device; 601, overlapping hopper; 602, crushing part; 603, crushing driving part. DETAILED DESCRIPTION

[0028] The embodiments of the utility model will be described in detail below with reference to the drawings.

[0029] Referring to Figures 1-4 As shown in the figure, a self-moving crushing and rehandling machine set, comprising a mobile chassis 1, a vehicle frame 2, a material receiving assembly 4, a material unloading assembly 5 and a crushing device 6, the vehicle frame 2 is installed on the mobile chassis 1, the material receiving assembly 4 and the material unloading assembly 5 are respectively connected to the two sides of the vehicle frame 2, the material receiving assembly 4 comprises a material receiving arm 402, the material unloading assembly 5 comprises a material unloading arm 502, the crushing device 6 is installed at the first end of the material receiving arm 402, the second end of the material receiving arm 402 is overlapped with the first end of the material unloading arm 502, and the second end of the material receiving arm 402 is rotatably connected to the vehicle frame 2, the first end of the material unloading arm 502 is connected to the vehicle frame 2, and the second end of the material unloading arm 502 is used for connecting to external material conveying equipment.

[0030] Specifically, as Figure 3 shown, a conveying belt is arranged on the material receiving arm 402 and the material unloading arm 502 along the length direction, the structure and arrangement mode of the conveying belt are both prior art, and will not be described here again, the material receiving assembly 4 and the material unloading assembly 5 can be installed in different heights and different directions on the vehicle frame 2, wherein the material receiving assembly 4 is fixed on the upper layer of the vehicle frame 2, the material unloading assembly 5 is fixed on the lower layer of the vehicle frame 2, and there is a part of overlap between the tail of the material receiving arm 402 and the starting end of the material unloading arm 502, so as to ensure that the material can be completely collected and avoid omission. The utility model can adjust the receiving and unloading height, adjust the unloading direction, thereby adapting to the unloading part height of different excavation and mining equipment and the belt conveyor system of different heights, and has excellent adaptability; the material unloading arm 502 assembly can also timely adjust the direction of the material unloading arm 502 assembly, ensure that the belt angle of the subsequent belt conveyor is connected, and can adapt to the continuous discharging of the bending and different distances. The crushing device 6 is installed on the end of the material receiving arm assembly, so that the coal material of the unloading part of the excavation and mining equipment can be received, and the collected coal material can be crushed in time, so as to avoid that the large coal material damages the conveying system, thereby affecting the service life of the conveying system.

[0031] Preferably, as Figure 3 shown, the material receiving assembly 4 further comprises a material receiving frame 401 connected between the material receiving arm 402 and the vehicle frame 2. Specifically, the material receiving frame 401 is connected by a plurality of triangular supports, the two corners of the bottom of the triangular support are connected at the two side positions of the material receiving arm 402, the bottoms of the plurality of triangular supports are arranged at intervals, the tops of the plurality of triangular supports are connected into one body and connected to the vehicle frame 2, so as to ensure that the whole material receiving arm 402 is stably connected to the vehicle frame 2, and the strength of the whole material receiving assembly 4 is ensured.

[0032] Preferably, the receiving frame 401 is provided with a first telescopic driving member. The first telescopic driving member can adopt a linear driving member such as an oil cylinder, an air cylinder or an electric telescopic rod. In the embodiment, the first telescopic driving member adopts an oil cylinder. One side of the second end of the receiving arm 402 is connected to the vehicle frame 2 in a hinged structure, so that the receiving arm 402 can be adjusted in angle through the telescopic driving of the first telescopic driving member, thereby achieving height adjustment, so as to adapt to the unloading part of different mining equipment and the belt conveyor system of different heights, and has excellent adaptability.

[0033] Preferably, the unloading assembly 5 further comprises an unloading frame 501 connected between the unloading arm 502 and the vehicle frame 2. The unloading frame 501 has the same structure as the receiving frame 401, and the length of the unloading frame 501 can be set according to actual needs. Further, the unloading assembly 5 further comprises a mounting table 503 provided with an unloading rotary motor, and the first end of the unloading arm 502 is connected to the rotary motor. The unloading assembly 5 is mounted on the vehicle frame 2 through the mounting table 503, and the direction of the unloading assembly 5 can be adjusted in time through the unloading rotary motor, so as to realize angle butt joint with the subsequent belt conveyor, and adapt to the continuous discharging of turning and different distances.

[0034] Preferably, the unloading frame 501 is provided with a second telescopic driving member. The structure and connection relationship of the second telescopic driving member are the same as those of the first telescopic driving member, and the second telescopic driving member can also adopt an oil cylinder.

[0035] Preferably, as shown in Figure 4 The crushing device 6 comprises a lapping hopper 601, a crushing part 602 and a crushing driving member 603. The lapping hopper 601 is mounted at the first end of the receiving arm 402. The crushing part 602 is rotatably mounted in the lapping hopper 601. The crushing driving member 603 is mounted outside the lapping hopper 601 and is drivingly connected to the crushing part 602. Specifically, in the embodiment, two crushing parts 602 are provided in the lapping hopper 601, so that the collected coal can be crushed in time while receiving the coal from the unloading part of the mining equipment, thereby avoiding damage to the conveying system caused by large coal, and thereby affecting the service life of the conveying system.

[0036] Preferably, the crushing part 602 comprises a rotating shaft, a toothed disc and a crushing knife. The rotating shaft is rotatably mounted in the lapping hopper 601. The toothed disc is fixed to the rotating shaft. The crushing knife is fixed to the outer periphery of the toothed disc. The crushing driving member 603 is drivingly connected to the rotating shaft. Specifically, the lapping hopper 601 is provided with a hole for the rotating shaft to pass through. The crushing driving member 603 adopts a rotary speed reducer. The rotating shaft is provided with a plurality of toothed discs. The toothed discs are provided with a plurality of crushing knives. The rotary speed reducer provides power for the rotating shaft to rotate the crushing knives to crush the coal.

[0037] Preferably, as shown in the drawings, Figure 2 The bottom of the frame 2 is provided with a rotary chassis 201 connected to the mobile chassis 1, and the rotary chassis 201 is provided with a rotary drive. The rotary drive is a rotary motor, which drives the rotary chassis 201 to rotate, so that 360° rotation can be achieved even when parking, improving the flexibility of the transfer assembly.

[0038] Preferably, as shown in the drawings, Figure 1 The frame 2 is provided with a cab 3. The cab 3 is provided with an operating table connected to the first telescopic drive, the second telescopic drive, the rotary drive, the mobile chassis 1, and the crushing drive 603, etc. The cab 3 is installed on one side of the frame 2, which can be detected and operated in time. Only one worker is needed to operate the operating table, which can greatly reduce the labor force and reduce the labor burden, so that a large amount of manpower can be saved to follow the mining equipment in time, crush and transport the coal to the belt conveyor system, avoid damage to the conveying system caused by large coal, improve the conveying efficiency, and prolong the service life of the machine.

[0039] Preferably, the mobile chassis 1 is a tracked chassis. The tracked chassis has a certain weight, so as to ensure the stability of the whole device and meet the walking needs.

[0040] The self-moving crushing transfer machine can crush the collected coal in time through the crushing device 6, and can move the whole self-moving crushing loader assembly flexibly through the mobile chassis 1, which solves the technical problems of the transfer machine without the crushing device 6 and low flexibility in the prior art, avoids damage to the conveying system caused by large coal, thereby affecting the service life of the conveying system; and the main body of the vehicle can be rotated 360°, in addition, the receiving, unloading height and unloading direction can also be adjusted, and this adjustment process can be controlled by only one worker, which can greatly reduce the labor burden and save a lot of manpower and material resources to follow the mining equipment in time, crush and transport the coal to the subsequent belt conveyor system.

[0041] The above is only a preferred embodiment of the present application, and is not used to limit the present application. For those skilled in the art, the present application can be variously changed and modified. Any modification, equivalent replacement, improvement, etc. made within the spirit and principles of the present application shall be included in the protection scope of the present application.

Claims

1. A self-advancing crushing reclaimer unit, characterized in that, The mobile chassis (1), the frame (2), the receiving assembly (4), the discharging assembly (5) and the crushing device (6), the frame (2) is installed on the mobile chassis (1), the receiving assembly (4) and the discharging assembly (5) are connected to the two sides of the frame (2) respectively, the receiving assembly (4) includes a receiving arm (402), the discharging assembly (5) includes a discharging arm (502), the crushing device (6) is installed on the first end of the receiving arm (402), the second end of the receiving arm (402) is overlapped on the first end of the discharging arm (502), and the second end of the receiving arm (402) is rotatably connected to the frame (2), the first end of the discharging arm (502) is connected to the frame (2), and the second end of the discharging arm (502) is used for connecting to external material conveying equipment.

2. The self-advancing crushing reclaimer unit of claim 1, wherein, The receiving assembly (4) further includes a receiving frame (401) connected between the receiving arm (402) and the frame (2).

3. The self-advancing crushing reclaimer unit of claim 2, wherein, The first telescopic driving member is arranged on the receiving frame (401).

4. The self-advancing crushing reclaimer unit of claim 1, wherein, The discharging assembly (5) further includes a discharging frame (501) connected between the discharging arm (502) and the frame (2).

5. The self-advancing crushing reclaimer unit of claim 4, wherein, The second telescopic driving member is arranged on the discharging frame (501).

6. The self-advancing crushing reclaimer unit of claim 1, wherein, The crushing device (6) includes a lapping hopper (601), a crushing part (602) and a crushing driving member (603), the lapping hopper (601) is installed on the first end of the receiving arm (402), the crushing part (602) is rotatably installed in the lapping hopper (601), and the crushing driving member (603) is installed outside the lapping hopper (601) and is drivingly connected to the crushing part (602).

7. The self-advancing crushing reclaimer unit of claim 6, wherein, The crushing part (602) includes a rotating shaft, a tooth disc and a crushing knife, the rotating shaft is rotatably installed in the lapping hopper (601), the tooth disc is fixed on the rotating shaft, the crushing knife is fixed on the outer periphery of the tooth disc, and the crushing driving member (603) is drivingly connected to the rotating shaft.

8. The self-advancing crushing reclaimer unit of claim 1, wherein, The bottom of the frame (2) is provided with a rotary chassis (201), the rotary chassis (201) is connected to the mobile chassis (1), and the rotary chassis (201) is provided with a rotary driving member.

9. The self-advancing crushing reclaimer unit of claim 1, wherein, The frame (2) is provided with a cab (3).

10. The self-advancing crushing reclaimer unit of claim 1, wherein, The mobile chassis (1) is a tracked chassis.

Citation Information

Patent Citations

  • Active telescopic belt self-moving reversed loader

    CN115783638A

  • Walking type self-moving tail device

    CN219602304U

  • Self-moving type efficient mining trolley for coal mine

    CN219990260U