Automatic pressure maintaining equipment with temperature control, alarm and pressure balance functions

Abstract

The utility model discloses automatic pressure maintaining equipment with temperature control, alarm and pressure balance, which belongs to the technical field of automation control and comprises a case, a fastener is mounted in the case, a protective cover is fixedly connected to the top of the case, and the protective cover is fixedly connected to the top of the case. Two heating fixed edges are fixedly connected to the positions, close to the top, of the inner wall of the machine box, heating pieces are installed on the outer walls of the two heating fixed edges, a lever pressing mechanism is arranged in the machine box, an automatic centering clamp mechanism is arranged in the machine box, and a cooling fan is fixedly connected to the position, close to the bottom, of the interior of the machine box. By designing the lever pressing mechanism and combining the automatic pressure control system, the lever and the electric driving device, more stable and controllable pressure is realized, the pressure can be accurately adjusted according to the requirement of glue curing, and the consistency and the stability of the glue curing effect are ensured.

Description

TECHNICAL FIELD

[0001] The utility model relates to automatic control technical field, in particular to a kind of automatic pressure maintaining equipment with temperature control, alarm and pressure balance. BACKGROUND

[0002] With the rapid development of science and technology, mobile phones have become an indispensable tool in people's lives. In the production and manufacturing process of mobile phones, various process treatments are needed to ensure the quality and performance of mobile phones, among which the pressure maintaining process is a crucial link. With the increasing power and complexity of mobile phones, the precision and reliability of production processes are increasingly demanding. Automatic pressure maintaining machines can ensure consistent pressure maintaining treatment for each mobile phone during production through precise pressure control and automated operation processes, improving product consistency and stability.

[0003] In the prior art, most mobile phone pressure maintaining machines only use up-down heating to cure glue. Up-down heating requires heat to be conducted through the screen to the frame of the mobile phone. The up-down heating scheme fails to effectively control local temperature, which may cause the entire mobile phone to be too hot and may even cause equipment failure. Moreover, up-down heating cannot fully activate the glue, resulting in poor glue curing effect and affecting the adhesive properties of the glue. The existing equipment does not have a dedicated heat dissipation design, and the heat generated during the glue curing process cannot be dissipated in time, further affecting the curing effect. If manual lever is used to apply pressure, the force of manual control is unstable and difficult to accurately adjust, which may cause uneven pressure and affect the curing effect of the glue. The existing methods cannot provide effective side heating and heat dissipation design, resulting in insufficient activation of the glue during the curing process and poor pressure bonding effect. Pressure control is not accurate and poses a potential threat to the safety of mobile phone equipment.

[0004] Therefore, there is an urgent need to provide an automatic pressure maintaining equipment with temperature control, alarm and pressure balance to solve the above problems. UTILITY MODEL CONTENTS

[0005] The utility model overcomes the shortcomings of the prior art and provides an automatic pressure maintaining equipment with temperature control, alarm and pressure balance.

[0006] To solve the above technical problems, one technical scheme of the utility model provides an automatic pressure maintaining equipment with temperature control, alarm and pressure balance, which includes a case. A buckle is installed inside the case. A protective cover is fixedly connected to the top of the case. Two heating fixed edges are fixedly connected to the inner wall of the case near the top. Heating sheets are installed on the outer walls of the two heating fixed edges. A lever pressing mechanism is arranged inside the case. An automatic centering clamp mechanism is arranged inside the case. A heat dissipation fan is fixedly connected to the inner wall of the case near the bottom.

[0007] The utility model further provides: lever lower pressure mechanism includes the drive motor of installation in the inside of case, the output fixedly connected with gear of drive motor, the inside of case is connected with rack of sliding, the top fixedly connected with force arm of rack, the bottom fixedly connected with pressing plate of force arm, the top of pressing plate is equipped with balancer, the inside of case is equipped with two pressure sensors.

[0008] Through the above technical scheme, when the workpiece needs to be pressed down, the drive motor starts to work at this time, drives the gear to rotate, because the gear and the rack are engaged and moved, when the rack moves, the force arm will be pulled down, at this time the buckle is in the state of clamping, so the force arm will drive the pressing plate to press down, when the pressing plate contacts the object, the side contacted first will be adjusted by the balancer, then ensure that the pressing plate is parallel to the object when finally pressing the object, the pressure is uniform, at this time the two pressure sensors feedback the pressure for the operator to record and judge.

[0009] The utility model further provides: the gear and the rack form the meshing transmission connection.

[0010] Through the above technical scheme, accurate transmission ratio can be provided, the rotation angle of the gear and the linear movement distance of the rack maintain strict proportional relationship, and the equipment is ensured to run according to the set accuracy.

[0011] The utility model further provides: automatic centering clamp mechanism includes two servo motors of installation in the inside of case, the inside rotationally connected with two synchronous pulleys of case, two synchronous pulleys and the servo motor corresponding therewith are all installed with synchronous belt between, the inner end of two synchronous pulleys all is fixedly connected with screw rod, the other end of two screw rods all is installed with heating slider, the inside of case is installed with temperature alarm near heating slider position.

[0012] Through the above technical scheme, when clamping is needed, the servo motor will start to work at this time, drives the synchronous pulley and the screw rod to rotate through the synchronous belt, at this time the heating slider clamps inward simultaneously, when the heating slider clamps the article and reaches the heating fixed edge, the synchronous belt will start to slip when clamping is impossible, can ensure that the clamp clamps the article and will not cause excessive clamping force to the article, so as to damage the article, in the process of machine working, the heating device will keep this temperature after reaching the set temperature, but if the heating abnormality occurs, the temperature alarm will detect that the machine heating is abnormal, or the heating is not controlled, exceeds the set temperature, will be automatically disconnected, thereby reducing the risk.

[0013] The utility model further provides: the outer wall of two heating sliders is slidably attached to the inner wall of the corresponding heating fixed edge.

[0014] Through the technical scheme, the inner wall of the heating fixed edge provides accurate guidance for the heating sliding block, so that the heating sliding block can keep accurate position and direction during sliding, and ensure that the movement track of the heating sliding block meets the design requirements, thereby improving the accuracy of the whole heating and clamping operation.

[0015] The utility model further sets up: two heating sliding blocks's bottom all install heating sheet.

[0016] Through the technical scheme, the heating of the four sides and the bottom is realized by multiple heating sheets, which avoids the limitation of up-down heating, ensures uniform curing of the glue, reduces the direct impact of heat on the screen, and prevents the screen from overheating or shortening the service life.

[0017] The utility model further sets up: the bottom of case is provided with the vent hole corresponding with the cooling fan.

[0018] Through the technical scheme, air is sucked through the vent hole and blown to the equipment heating parts, so that the effect of rapid cooling and rapid curing of the glue is achieved.

[0019] The utility model has the advantages of:

[0020] 1. The utility model discloses a lever pressing mechanism and an automatic pressure control system, a lever and an electric drive device, which realize more stable and controllable pressure, can accurately adjust the pressure according to the needs of glue curing, and ensure the consistency and stability of the glue curing effect.

[0021] 2. The utility model discloses an automatic clamp structure, which automatically adjusts the clamping force according to the size and shape of the workpiece, ensures the stability of the workpiece during pressing, avoids deviation, and ensures uniform distribution of the glue during curing, thereby improving the pressing quality.

[0022] 3. The utility model discloses a heating method of heating the four sides and the bottom, which ensures uniform curing of the glue, avoids uneven heat transfer in the traditional up-down heating method, reduces heat concentration on the screen and other parts of the equipment, thereby improving the efficiency and effect of glue curing, and avoiding equipment overheating and causing faults. DRAWINGS

[0023] Figure 1 It is a perspective view of the utility model;

[0024] Figure 2 It is a heating sheet structure schematic view of the utility model;

[0025] Figure 3 It is a heating fixed edge structure schematic view of the utility model;

[0026] Figure 4The utility model discloses a lever down -pressing mechanism schematic view.

[0027] Figure 5 The utility model discloses an automatic centering clamp mechanism schematic view.

[0028] Figure 6 The utility model discloses a heat dissipation fan structure schematic view.

[0029] In the figure: 1, the case, 2, buckle, 3, protective cover, 4, heating fixed edge, 5, heating sheet, 6, lever down -pressing mechanism, 601, drive motor, 602, gear, 603, rack, 604, force arm, 605, pressboard, 606, balancer, 607, pressure sensor, 7, automatic centering clamp mechanism, 701, servo motor, 702, synchronous wheel, 703, synchronous belt, 704, screw rod, 705, heating slider, 706, temperature alarm, 8, heat dissipation fan. DETAILED DESCRIPTION

[0030] The preferred embodiments of the utility model are described in detail below with reference to the drawings, so that the advantages and characteristics of the utility model can be more easily understood by the person skilled in the art, and the protection scope of the utility model is more clearly and explicitly defined.

[0031] Please refer to Figure 1 - Figure 6 An automatic pressure maintaining equipment with temperature control, alarm and pressure balance, including the case 1, the inside installation of buckle 2 of case 1, the top fixed connection of case 1 has protective cover 3, the inner wall of case 1 is fixedly connected with two heating fixed edges 4 at top position, and heating sheet 5 is installed on the outer wall of two heating fixed edges 4.

[0032] As Figure 4 Shown, lever down -pressing mechanism 6 includes drive motor 601 installed in the inside of case 1, and the output end of drive motor 601 is fixedly connected with gear 602, and the inside sliding connection of case 1 has rack 603, and gear 602 and rack 603 form meshing transmission connection, can provide accurate transmission ratio, make the rotation angle of gear 602 and the linear movement distance of rack 603 keep the proportional relationship of strictness, ensure that equipment operates according to the set accuracy, and the top of rack 603 is fixedly connected with force arm 604, and the bottom of force arm 604 is fixedly connected with pressboard 605, and the top of pressboard 605 is installed with balancer 606, and two pressure sensors 607 are installed in the inside of case 1.

[0033] As Figure 4As shown, when the workpiece needs to be pressed down, the driving motor 601 starts to work at this time, driving the gear 602 to rotate, and the gear 602 and the rack 603 are engaged and moved, and when the rack 603 moves, the force arm 604 is pulled down, and the buckle 2 is in a clamping state at this time, so the force arm 604 drives the pressing plate 605 to be pressed down, and when the pressing plate 605 contacts the object, the side contacted first is adjusted by the balancer 606, and then the pressing plate 605 is ensured to be parallel to the object and the pressure is uniform when the object is finally pressed, at this time, the two pressure sensors 607 feedback the pressure for the operator to record and judge.

[0034] As shown in the figure, Figure 5 The inside of the case 1 is provided with an automatic centering clamp mechanism 7, which includes two servo motors 701 mounted in the inside of the case 1, two synchronous pulleys 702 are rotatably connected in the inside of the case 1, synchronous belts 703 are mounted between the two synchronous pulleys 702 and the corresponding servo motors 701, the inner ends of the two synchronous pulleys 702 are fixedly connected with lead screws 704, the other ends of the two lead screws 704 are mounted with heating sliding blocks 705, the outer walls of the two heating sliding blocks 705 are slidably connected with the inner walls of the corresponding heating fixed edges 4, the inner walls of the heating fixed edges 4 provide accurate guidance for the heating sliding blocks 705, so that the heating sliding blocks 705 can keep accurate position and direction during sliding, and ensure that the movement trajectory of the heating sliding blocks 705 meets the design requirements, thereby improving the accuracy of the whole heating and clamping operation, the bottoms of the two heating sliding blocks 705 are mounted with heating sheets 5, and the periphery and bottom are heated by the plurality of heating sheets 5, avoiding the limitation of up-down heating, which can ensure uniform curing of the glue, and at the same time reduce the direct impact of heat on the screen, prevent the screen from overheating or shorten the service life, and the inside of the case 1 is provided with a temperature alarm 706 near the heating sliding block 705.

[0035] As shown in the figure, Figure 5 When clamping is needed, the servo motor 701 will start to work at this time, driving the synchronous pulley 702 and the lead screw 704 to rotate through the synchronous belt 703, and at this time the heating sliding block 705 is clamped inward, and when the heating sliding block 705 clamps the object and reaches the heating fixed edge 4, the synchronous belt 703 will start to slip, which can ensure that the clamp clamps the object without causing excessive clamping force to the object, thereby damaging the object. During the operation of the machine, the heating device will maintain this temperature after reaching the set temperature, but if an abnormal heating occurs, the temperature alarm 706 will detect that the machine is abnormally heated or the heating is not controlled, and when the set temperature is exceeded, it will be automatically disconnected, thereby reducing the risk.

[0036] As shown in the figure, Figure 6As shown, a cooling fan 8 is fixedly connected to the bottom of the chassis 1. The bottom of the chassis 1 has ventilation holes corresponding to the cooling fan 8. Air is drawn in through the ventilation holes and blown onto the heated parts of the equipment, thereby achieving rapid cooling and fast curing of the adhesive.

[0037] In use, the operator places the workpiece to be processed in the designated position of the device, then starts the device by pressing the start button. The servo motor 701 inside the automatic centering clamping mechanism 7 drives the synchronous wheel 702 and the lead screw 704 to rotate, thereby controlling the two heated sliders 705 to clamp the workpiece and move it into the device until the workpiece is squeezed to a position where it can no longer move. At this point, the synchronous belt 703 will start to slip, ensuring that the clamp holds the item firmly without applying excessive clamping force to the item, thus preventing damage to the workpiece. After the workpiece clamping is completed, the heating elements 5 inside the device will start to preheat, melting the fused adhesive, and the lever will press down. Mechanism 6 will also start operating, driving the pressure plate 605 to press down continuously through the operation of the drive motor 601, pressing the workpiece together so that the glue between the workpieces can be quickly bonded together. While the device is working, the heating device will maintain the set temperature after reaching it. However, if an abnormal heating occurs, the temperature alarm 706 will detect the abnormal heating or uncontrolled heating exceeding the set temperature and will automatically disconnect to reduce the risk. After processing is completed, the cooling fan 8 will start working, drawing air through the ventilation holes and blowing it onto the heated parts of the equipment, thereby achieving rapid cooling and fast curing of the glue, completing the overall processing of the workpiece.

[0038] The above description is merely an embodiment of this utility model and does not limit the patent scope of this utility model. Any equivalent structural or procedural transformations made based on the description and drawings of this utility model, or direct or indirect applications in other related technical fields, are similarly included within the patent protection scope of this utility model.

Claims

1. An automatic pressure-maintaining device with temperature control, alarm and pressure balancing, comprising a chassis (1), characterized in that: The chassis (1) is equipped with a buckle (2) inside, a protective cover (3) is fixedly connected to the top of the chassis (1), two heating fixed edges (4) are fixedly connected to the top of the inner wall of the chassis (1), heating plates (5) are installed on the outer walls of the two heating fixed edges (4), a lever pressing mechanism (6) is provided inside the chassis (1), an automatic centering clamp mechanism (7) is provided inside the chassis (1), and a cooling fan (8) is fixedly connected to the bottom of the chassis (1).

2. The automatic pressure-maintaining device with temperature control, alarm, and pressure balancing as described in claim 1, characterized in that: The lever pressing mechanism (6) includes a drive motor (601) installed inside the housing (1). The output end of the drive motor (601) is fixedly connected to a gear (602). A rack (603) is slidably connected inside the housing (1). A lever arm (604) is fixedly connected to the top of the rack (603). A pressure plate (605) is fixedly connected to the bottom of the lever arm (604). A balancer (606) is installed on the top of the pressure plate (605). Two pressure sensors (607) are installed inside the housing (1).

3. An automatic pressure-maintaining device with temperature control, alarm, and pressure balancing as described in claim 2, characterized in that: The gear (602) and the rack (603) form a meshing transmission connection.

4. An automatic pressure-maintaining device with temperature control, alarm, and pressure balancing as described in claim 1, characterized in that: The automatic centering clamp mechanism (7) includes two servo motors (701) installed inside the housing (1). Two synchronous pulleys (702) are rotatably connected inside the housing (1). A synchronous belt (703) is installed between each of the two synchronous pulleys (702) and the corresponding servo motors (701). A lead screw (704) is fixedly connected to the inner end of each of the two synchronous pulleys (702). A heating slider (705) is installed at the other end of each of the two lead screws (704). A temperature alarm (706) is installed inside the housing (1) near the heating slider (705).

5. An automatic pressure-maintaining device with temperature control, alarm, and pressure balancing as described in claim 4, characterized in that: The outer walls of the two heating sliders (705) slide against the inner wall of the corresponding heating fixed edge (4).

6. An automatic pressure-maintaining device with temperature control, alarm, and pressure balancing as described in claim 5, characterized in that: Heating elements (5) are installed at the bottom of both heating sliders (705).

7. An automatic pressure-maintaining device with temperature control, alarm, and pressure balancing as described in claim 1, characterized in that: The bottom of the chassis (1) has ventilation holes corresponding to the cooling fan (8).

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