Pipeline structure of ion exchanger

Abstract

The utility model discloses an ion exchanger pipeline structure which comprises a three-way pipe and bent pipes, and the bent pipes are installed on the two sides of the three-way pipe. The fixing assembly comprises a first flange, a second flange, first fixing bolts and an extension pipe, the first flange is fixed to one end of the bent pipe, the second flange is fixed to one end of the three-way pipe, round holes are formed in the outer surface of the first flange and the outer surface of the second flange, and the first fixing bolts are used for producing the first flange and the second flange correspondingly; the extension pipe is fixed to the inner side of the first flange, the tail end of the extension pipe extends into the three-way pipe, a first protective cover is fixed to the upper surface of the first flange and the upper surface of the second flange, and first connecting blocks are fixed to the two sides of the first protective cover. The utility model has the advantages that a stable connection interface is provided, the connection reliability is ensured, an additional protection layer is provided, the service life of equipment is prolonged, and the safety of a system is improved.

Description

Technical Field

[0001] This utility model relates to the field of ion exchanger pipeline technology, and in particular to an ion exchanger pipeline structure. Background Technology

[0002] The water treatment unit consists of 24 ion exchangers, which are divided into cation exchangers (hereinafter referred to as cation beds) and mixed ion exchangers (hereinafter referred to as mixed beds). Industrial hydrochloric acid (≥31%) and industrial sodium hydroxide (≥30%) are used for ion exchanger regeneration.

[0003] Existing ion exchanger regeneration acid and alkali transport pipelines cannot withstand chemical corrosion during use, frequently causing leaks at welds such as elbows. This significantly increases the risk of personal injury to operators during routine inspections and operations. At the same time, acid and alkali leaks cause acid and alkali corrosion to on-site equipment and instruments, resulting in additional economic losses. Therefore, there is a need for a method that can prevent frequent chemical leaks, improve the safety of the operating environment for employees, and enhance the stability of equipment operation. Utility Model Content

[0004] The purpose of this utility model is to provide an ion exchanger pipeline structure to solve the problems mentioned in the background art, namely that the existing ion exchanger regeneration acid and alkali transportation pipelines cannot withstand the corrosion of the reagents during use, and frequently cause leakage at welds such as elbows, which greatly increases the risk of personal injury to operators during point inspections and daily operations. At the same time, acid and alkali leakage causes acid and alkali corrosion to the equipment and instruments in the field, resulting in additional economic losses.

[0005] To solve the above-mentioned technical problems, this utility model is achieved through the following technical solution:

[0006] This utility model relates to an ion exchanger pipeline structure, comprising:

[0007] A tee pipe and a bend pipe, wherein the bend pipe is installed on both sides of the tee pipe;

[0008] The fixing assembly includes a first flange, a second flange, a first fixing bolt, and an extension tube. The first flange is fixed to one end of the bend, the second flange is fixed to one end of the tee pipe, and the outer surfaces of the first flange and the second flange are provided with circular holes. The first fixing bolt is respectively fixed to the first flange and the second flange. The extension tube is fixed to the inner side of the first flange, and the end of the extension tube extends into the interior of the tee pipe.

[0009] Furthermore, a first protective cover is fixed to the upper surface of the first flange and the second flange, and a first connecting block is fixed to both sides of the first protective cover.

[0010] Furthermore, a second protective cover is fixed to the lower surface of the first flange and the second flange, and a second connecting block is fixed to both sides of the second protective cover.

[0011] Furthermore, the first connecting block and the second connecting block are oriented in the same direction, and circular holes are provided on the upper side of the first connecting block and the second connecting block.

[0012] Furthermore, the outer surfaces of the first connecting block and the second connecting block are perforated with second fixing bolts, and the first protective cover and the second protective cover are in contact with the tee pipe and the bend pipe.

[0013] Furthermore, it also includes a reinforcement component, which includes a fixing frame, a connecting column, a fixing post and a first fixing hole. The fixing frame is fixed inside the extension tube, the connecting column is fixed at the center of one side of the fixing frame, the fixing post is fixed through the other end of the connecting column, and the first fixing hole is opened on the outer surface of the fixing post.

[0014] Furthermore, a movable tube is slidably passed through the outer surface of the fixed column, and a second fixing hole is opened on the outer surface of the movable tube, with the first fixing hole and the second fixing hole facing each other.

[0015] Furthermore, a pressure plate is fixed to one end of the movable tube, and the pressure plate is semi-circular. The outer surface of the pressure plate is in contact with the inner wall of the extension tube, and a fixing pin passes through the first fixing hole and the second fixing hole.

[0016] Compared with existing technologies, the advantages of this utility model are:

[0017] I. This utility model, through the setting of a tee pipe, a bend pipe, and a fixing component, allows workers to install the bend pipe into the tee pipe during installation. First, the extension pipe inside the first flange is inserted into the tee pipe. Then, the first flange and the second flange are brought into contact. Next, the first fixing bolt is tightened onto the outer surfaces of the first and second flanges. Then, the first and second protective covers are engaged with the outer surfaces of the first and second flanges. Finally, the second fixing bolt is fixed to the outer surfaces of the first and second connecting blocks. The first and second protective covers protect the outer surfaces of the first and second flanges. Furthermore, the pipe material is replaced with industrial-grade UPVC pipe, providing a stable connection interface, ensuring connection reliability, providing an additional protective layer, extending the service life of the equipment, and improving system safety.

[0018] II. Based on the first beneficial effect, by setting up a tee pipe, bend pipe and reinforcement components, after the extension pipe is extended into the inside of the tee pipe, the worker pulls out the fixing pin from the first fixing hole, then moves the movable pipe outward so that the pressure plate is in close contact with the inner wall of the tee pipe. Then, the fixing pin is inserted into the corresponding first fixing hole and second fixing hole to fix the position of the movable pipe, ensuring that the pressure plate is in close contact with the inner wall of the tee pipe, effectively preventing liquid leakage from gaps, improving the sealing performance of the pipeline system, and improving the durability and safety of the system. Attached Figure Description

[0019] To more clearly illustrate the technical solutions of the embodiments of this utility model, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0020] Figure 1 This is a first-person perspective schematic diagram of the present invention;

[0021] Figure 2 This is a schematic diagram of the fixing component structure of this utility model;

[0022] Figure 3 This is an exploded view of the structure of the fixing component of this utility model;

[0023] Figure 4 This is an exploded view of the structure of the reinforcement component of this utility model.

[0024] The following is a list of components represented by each number in the attached diagram:

[0025] 11. Tee; 12. Bend;

[0026] 21. First flange; 22. Second flange; 23. First fixing bolt; 24. Extension pipe; 25. First protective cover; 251. First connecting block; 26. Second protective cover; 261. Second connecting block; 27. Second fixing bolt;

[0027] 31. Fixing bracket; 32. Connecting column; 33. Fixing column; 34. First fixing hole; 35. Movable tube; 36. Second fixing hole; 37. Pressure plate; 38. Fixing pin. Detailed Implementation

[0028] To make the above-mentioned objectives, features and advantages of this utility model more apparent and understandable, the specific embodiments of this utility model will be described in detail below with reference to the accompanying drawings.

[0029] Many specific details are set forth in the following description in order to provide a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Those skilled in the art can make similar extensions without departing from the spirit of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.

[0030] Secondly, this utility model is described in detail with reference to the schematic diagrams. When describing the embodiments of this utility model, for ease of explanation, the cross-sectional views illustrating the device structure may be partially enlarged, not adhering to the usual scale. Furthermore, the schematic diagrams are merely examples and should not limit the scope of protection of this utility model. In addition, actual manufacturing should include the three-dimensional spatial dimensions of length, width, and depth.

[0031] To make the objectives, technical solutions, and advantages of this utility model clearer, the embodiments of this utility model will be described in further detail below with reference to the accompanying drawings.

[0032] Please see Figures 1 to 4 As shown, this embodiment is an ion exchanger pipeline structure, including:

[0033] Tee 11 and elbow 12, elbow 12 is installed on both sides of tee 11;

[0034] The fixing assembly includes a first flange 21, a second flange 22, a first fixing bolt 23, and an extension pipe 24. The first flange 21 is fixed to one end of the bend 12, and the second flange 22 is fixed to one end of the tee pipe 11. The outer surfaces of the first flange 21 and the second flange 22 are provided with circular holes. The first fixing bolt 23 is respectively fixed to the first flange 21 and the second flange 22. The extension pipe 24 is fixed to the inner side of the first flange 21, and the end of the extension pipe 24 extends into the interior of the tee pipe 11.

[0035] The first flange 21 and the second flange 22 provide a stable connection interface and are fastened by a fixing bolt through a circular hole to ensure the reliability of the connection. The first fixing bolt 23 is used to firmly connect the first flange 21 and the second flange 22 together. The end of the extension pipe 24 extends into the inside of the tee pipe 11 to guide and support the flow, ensuring the stability of fluid transmission.

[0036] A first protective cover 25 is fixed to the upper surface of the first flange 21 and the second flange 22. A first connecting block 251 is fixed to both sides of the first protective cover 25. A second protective cover 26 is fixed to the lower surface of the first flange 21 and the second flange 22. A second connecting block 261 is fixed to both sides of the second protective cover 26. The first connecting block 251 and the second connecting block 261 are directly opposite each other. A circular hole is opened on the upper side of the first connecting block 251 and the second connecting block 261. A second fixing bolt 27 passes through the outer surface of the first connecting block 251 and the second connecting block 261. The first protective cover 25 and the second protective cover 26 are in contact with the tee pipe 11 and the elbow pipe 12.

[0037] The first protective cover 25 and the second protective cover 26 are respectively fixed to the upper and lower surfaces of the flange to provide an additional protective layer. The first connecting block 251 and the second connecting block 261 are respectively fixed to both sides of the protective cover and fastened by the second fixing bolt 27.

[0038] Working principle:

[0039] During installation, the worker inserts the bend 12 into the tee pipe 11. First, the extension pipe 24 inside the first flange 21 is inserted into the tee pipe 11. Then, the first flange 21 is brought into contact with the second flange 22. Next, the first fixing bolt 23 is tightened onto the outer surfaces of the first flange 21 and the second flange 22. Then, the first protective cover 25 and the second protective cover 26 are engaged with the outer surfaces of the first flange 21 and the second flange 22. Then, the second fixing bolt 27 is fixed onto the outer surfaces of the first connecting block 251 and the second connecting block 261, protecting the outer surfaces of the first flange 21 and the second flange 22 with the first protective cover 25 and the second protective cover 26. The pipe material is industrial-grade UPVC.

[0040] This step provides a robust connection interface, ensures connection reliability, provides an additional layer of protection, extends the lifespan of the device, and improves system security.

[0041] Please see Figures 1 to 4 As shown; this embodiment, based on the above embodiment, further includes:

[0042] The reinforcement assembly includes a fixing frame 31, a connecting column 32, a fixing column 33, and a first fixing hole 34. The fixing frame 31 is fixed inside the extension tube 24. The connecting column 32 is fixed at the center of one side of the fixing frame 31. The fixing column 33 is fixedly inserted through the other end of the connecting column 32. The first fixing hole 34 is opened on the outer surface of the fixing column 33. A movable tube 35 slides through the outer surface of the fixing column 33. A second fixing hole 36 is opened on the outer surface of the movable tube 35. The first fixing hole 34 and the second fixing hole 36 are directly opposite each other. A pressure plate 37 is fixed at one end of the movable tube 35. The pressure plate 37 is semi-annular. The outer surface of the pressure plate 37 contacts the inner wall of the extension tube 24. Fixing pins 38 pass through the first fixing hole 34 and the second fixing hole 36.

[0043] The fixing bracket 31 serves as a support and positioning element, the connecting column 32 is a key component for connection and support, and the fixing column 33 provides a stable support point for the movable tube 35, ensuring that the pressure plate 37 can fit tightly against the inner wall of the extension tube 24, thereby achieving a good sealing effect. When the movable tube 35 moves outward, the pressure plate 37 also moves until it comes into close contact with the inner wall of the extension tube 24.

[0044] Working principle:

[0045] After extending the extension tube 24 into the tee tube 11, the worker pulls out the fixing pin 38 from the first fixing hole 34, then moves the movable tube 35 outward so that the pressure plate 37 is in close contact with the inner wall of the tee tube 11. Then the fixing pin 38 is inserted into the corresponding first fixing hole 34 and second fixing hole 36 to fix the position of the movable tube 35, ensuring that the pressure plate 37 is in close contact with the inner wall of the tee tube 11.

[0046] This step effectively prevents liquid from leaking from gaps, improves the sealing performance of the piping system, and enhances the system's durability and safety.

[0047] In the description of this utility model, it should also be noted that, unless otherwise explicitly specified and limited, the terms "set," "install," "connect," and "link" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.

[0048] Finally, it should be noted that the above description is merely a preferred embodiment of this utility model and is not intended to limit the utility model. Although the utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this utility model should be included within the protection scope of this utility model.

Claims

1. An ion exchanger pipeline structure, characterized in that, include: A tee pipe (11) and a bend pipe (12), wherein the bend pipe (12) is installed on both sides of the tee pipe (11); The fixing assembly includes a first flange (21), a second flange (22), a first fixing bolt (23), and an extension pipe (24). The first flange (21) is fixed to one end of the bend (12), the second flange (22) is fixed to one end of the tee pipe (11), and the outer surfaces of the first flange (21) and the second flange (22) are provided with circular holes. The first fixing bolt (23) is respectively fixed to the first flange (21) and the second flange (22). The extension pipe (24) is fixed to the inner side of the first flange (21), and the end of the extension pipe (24) extends into the interior of the tee pipe (11).

2. The ion exchanger pipeline structure according to claim 1, characterized in that, A first protective cover (25) is fixed on the upper surface of the first flange (21) and the second flange (22), and a first connecting block (251) is fixed on both sides of the first protective cover (25).

3. The ion exchanger pipeline structure according to claim 1, characterized in that, A second protective cover (26) is fixed to the lower surface of the first flange (21) and the second flange (22), and a second connecting block (261) is fixed to both sides of the second protective cover (26).

4. The ion exchanger pipeline structure according to claim 2, characterized in that, The first connecting block (251) and the second connecting block (261) are aligned, and circular holes are provided on the upper side of the first connecting block (251) and the second connecting block (261).

5. The ion exchanger pipeline structure according to claim 4, characterized in that, The outer surfaces of the first connecting block (251) and the second connecting block (261) are penetrated by the second fixing bolt (27), and the first protective cover (25) and the second protective cover (26) are in contact with the tee pipe (11) and the bend pipe (12).

6. The ion exchanger pipeline structure according to claim 1, characterized in that, It also includes a reinforcement component, which includes a fixing frame (31), a connecting column (32), a fixing column (33) and a first fixing hole (34). The fixing frame (31) is fixed inside the extension tube (24), the connecting column (32) is fixed at the center of one side of the fixing frame (31), the fixing column (33) is fixed through the other end of the connecting column (32), and the first fixing hole (34) is opened on the outer surface of the fixing column (33).

7. The ion exchanger pipeline structure according to claim 6, characterized in that, The outer surface of the fixed column (33) is slidably penetrated by the movable tube (35), and the outer surface of the movable tube (35) is provided with a second fixing hole (36), and the first fixing hole (34) and the second fixing hole (36) are positively aligned.

8. The ion exchanger pipeline structure according to claim 7, characterized in that, One end of the movable tube (35) is fixed with a pressure plate (37), and the pressure plate (37) is semi-circular. The outer surface of the pressure plate (37) is in contact with the inner wall of the extension tube (24). The first fixing hole (34) and the second fixing hole (36) are through which fixing pins (38) pass.

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