Purple sand kiln based on pine branch fuel

Abstract

The utility model provides a purple sand kiln based on pine branch fuel. The purple sand kiln comprises a feeding assembly and a deslagging assembly. Compared with the problems that in the using process of a traditional purple sand kiln, once the situation that no person works when charging or slag removing is needed, the temperature of the kiln is unbalanced, and therefore rapid charging and rapid waste slag removing are inconvenient to achieve, the purple sand kiln has the advantages that the charging structure and the slag removing structure are arranged, and the waste slag removing efficiency is improved; pine branches in the feeding structure are poured below the furnace bottom, so that the rapid feeding effect can be achieved, meanwhile, waste residues burnt out at the furnace bottom can be removed and collected through the slag removal structure, and the purpose of rapidly removing the waste residues can be achieved.

Description

TECHNICAL FIELD

[0001] The utility model relates to purple sand kiln technical field especially, a kind of purple sand kiln based on pine branch fuel. BACKGROUND

[0002] The quality of purple sand teapot product is inseparable from its firing process, at present, the firing equipment of purple sand teapot mainly adopts kiln with pine branch as fuel. The utility model relates to purple sand kiln technical field, with the development of society, purple sand kiln industry is also more and more developed, purple sand kiln is also constantly improved to adapt to the needs of production, most purple sand kiln has the function of processing and firing, the function of quick loading and quick waste residue removal is not enough complete, inconvenient operation uses, kiln heating work is completed by artificial, worker adds material and removes residue according to experience;For this working mode, once nobody works when needing to add material or remove residue, it will directly lead to kiln temperature imbalance, so as to not convenient to realize the problems of quick loading and quick waste residue removal. SUMMARY

[0003] The purpose of the present application is to provide a kind of purple sand kiln based on pine branch fuel, realize the effect of quick loading, at the same time, through residue removal structure, waste residue that is burnt out at the bottom of furnace can be removed and collected, so as to achieve the purpose of quick waste residue removal.

[0004] The technical scheme of the utility model is: the loading assembly includes fixed tooth plate, rotating shaft, rotating gear and loading frame;The side wall of the moving block is provided with a rotating shaft, one end of the rotating shaft is rotatably connected with the side wall of the guide block, the outside of the rotating shaft is provided with a loading frame, the side wall of the rotating shaft is provided with a rotating gear, the rotating gear is engaged with the fixed tooth plate, and the fixed tooth plate is arranged on the inner wall of the base.

[0005] Preferably, first, pine branch is placed in the loading assembly, then, starting the driving assembly can drive the guide assembly to move in a guided manner, the guide assembly can drive the loading assembly to move and adjust, then, the pine branch in the loading frame can be poured under the bottom of furnace, so as to realize the effect of quick loading, and then achieve the purpose of preventing scalding, at the same time, the guide assembly can drive the residue removal assembly to move and adjust, the waste residue that is burnt out at the bottom of furnace can be removed and collected through the residue removal assembly, so as to achieve the purpose of quick waste residue removal.

[0006] As preferred, the driving assembly includes dustproof shell, driving motor and driving shaft;Dustproof shell is arranged on both sides of the hatch, driving motor is arranged in one side dustproof shell, driving shaft is arranged at the output end of driving motor, and the driving shaft is connected with the guide assembly;Starting driving motor can drive driving shaft to rotate, so as to drive the guide assembly to move in a guided manner, and driving motor can be protected from dust through dustproof shell.

[0007] As preferred, the guide assembly comprises a bidirectional screw rod, a moving block and a moving groove; a moving groove is formed on the inner wall of the base on the same side of the driving motor, a bidirectional screw rod is rotatably connected inside the moving groove, one end of the bidirectional screw rod is fixedly connected with the driving shaft, a moving block is arranged on the side wall of the bidirectional screw rod and is threadedly connected with the bidirectional screw rod; the driving shaft can drive the bidirectional screw rod to rotate, the bidirectional screw rod can drive the moving block to move in a guided manner through the moving groove, so that the feeding assembly can be driven to move in a guided manner.

[0008] As preferred, the guide assembly further comprises a guide rod, a guide groove and a guide block; a guide groove is formed on the inner wall of the base on the opposite side of the bidirectional screw rod, a guide rod is rotatably arranged inside the guide groove, a guide block is arranged on the side wall of the guide rod and is slidably connected with the guide rod; the feeding assembly and the slag removing assembly are guided to move by the guide blocks respectively, so that the effect of stable movement can be achieved.

[0009] As preferred, the feeding assembly comprises a fixed tooth plate, a rotating shaft, a rotating gear and a feeding frame; a rotating shaft is arranged on the side wall of the moving block and is rotatably connected with the side wall of the guide block, a feeding frame is arranged outside the rotating shaft, a rotating gear is arranged on the side wall of the rotating shaft and is engaged with the fixed tooth plate, and the fixed tooth plate is arranged on the inner wall of the base; the moving block can drive the feeding assembly to move in a guided manner, the rotating gear can drive the rotating shaft to rotate through the fixed tooth plate, the rotating shaft can drive the feeding frame to rotate and adjust, then the loose branches in the feeding frame can be poured below the furnace bottom, so that the effect of rapid feeding can be achieved, and the purpose of preventing scalding can be achieved.

[0010] As preferred, the slag removing assembly comprises a sliding block, a transmission shaft and a transmission gear; the sliding block is threadedly connected with the bidirectional screw rod, a transmission shaft is arranged on the side wall of the sliding block and is rotatably connected with the side wall of the guide block; the bidirectional screw rod can drive the sliding block to move in a guided manner through the moving groove, and the sliding block can drive the slag removing assembly to move in a guided manner.

[0011] As preferred, the slag removing assembly further comprises a transmission gear plate, a collecting frame and a slag removing plate; the transmission shaft is provided with a slag removing plate outside, a transmission gear plate is arranged on the inner wall of the base and is toothedly connected with the transmission gear, and a collecting frame is arranged on one side of the base; the bidirectional screw rod can drive the sliding block to move in a guided manner through the moving groove, the sliding block can drive the slag removing assembly to move in a guided manner, the transmission gear can drive the transmission shaft to rotate and adjust through the transmission gear plate, the transmission shaft can drive the slag removing plate to rotate and adjust, and the slag removing plate can remove the waste slag burned out by the furnace bottom into the collecting frame, so that the purpose of rapidly removing the waste slag can be achieved.

[0012] Compared with the prior art, the utility model has the advantages that:

[0013] 1. Compared to traditional Zisha kilns, where heating is done manually with workers relying on experience for tasks like adding materials and removing slag, this new Zisha kiln addresses this issue by incorporating separate material feeding and slag removal structures. First, pine branches are placed inside the feeding structure. Then, the drive mechanism, guided by a guide structure, moves and adjusts the feeding structure. The pine branches are then tilted to the bottom of the kiln, achieving rapid material feeding. Simultaneously, the guide structure moves and adjusts the slag removal structure, collecting and removing burnt slag from the bottom of the kiln, thus achieving rapid slag removal.

[0014] 2. First, place the pine branches inside the feeding frame. Then, start the drive motor to rotate the drive shaft, which in turn rotates the double-acting screw. The double-acting screw then guides the moving block through the moving groove, which in turn guides the feeding assembly. The rotating gear, through the fixed gear plate, drives the rotating shaft to rotate, which in turn rotates and adjusts the feeding frame. Subsequently, the pine branches inside the feeding frame can be tilted down to the bottom of the furnace, thus achieving rapid feeding and preventing burns.

[0015] 3. The bidirectional lead screw can drive the sliding block to move through the moving groove, and the sliding block can drive the slag removal component to move. The transmission gear can drive the transmission shaft to rotate and adjust through the transmission gear plate, and the transmission shaft can drive the slag removal plate to rotate and adjust. The slag removal plate can remove the burnt slag from the bottom of the furnace into the collection frame, thereby achieving the purpose of quickly removing slag. Attached Figure Description

[0016] Figure 1 The diagram shown is a first three-dimensional structural schematic of a purple clay kiln based on pine branch fuel according to this utility model.

[0017] Figure 2 The diagram shown is a partial three-dimensional structural schematic of a purple clay kiln based on pine branch fuel according to this utility model.

[0018] Figure 3 The diagram shown is a partial three-dimensional structural schematic of a purple clay kiln based on pine branch fuel according to this utility model.

[0019] Figure 4 The diagram shown is a three-dimensional structural schematic of a third part of a purple clay kiln based on pine branch fuel according to this utility model.

[0020] Explanation of reference signs: 1, driving assembly; 2, guide assembly; 3, feeding assembly; 4, slag removal assembly; 5, base; 6, furnace body; 7, hatch; 101, dustproof shell; 102, driving motor; 103, driving shaft; 201, bidirectional screw rod; 202, moving block; 203, moving groove; 204, guide rod; 205, guide block; 206, guide groove; 301, fixed tooth plate; 302, rotating shaft; 303, rotating gear; 304, feeding frame; 401, sliding block; 402, transmission shaft; 403, transmission tooth plate; 404, transmission gear; 405, collection frame; 406, slag removal plate. DETAILED DESCRIPTION

[0021] The utility model is further explained below in combination with the drawings and examples.

[0022] Please refer to Figure 1 The utility model provides an example: a purple sand kiln based on pine branch fuel, including base 5, furnace body 6, hatch 7, driving assembly 1, guide assembly 2, feeding assembly 3 and slag removal assembly 4, the top of base 5 is provided with furnace body 6, one side of base 5 is provided with hatch 7, the side wall of base 5 is provided with driving assembly 1, the inner wall of base 5 is provided with guide assembly 2, the side wall of guide assembly 2 is provided with feeding assembly 3, the side wall of guide assembly 2 is provided with slag removal assembly 4.

[0023] Please refer to Figure 2The driving assembly 1 comprises a dustproof shell 101, a driving motor 102 and a driving shaft 103; the dustproof shell 101 is arranged on the side wall of the base 5, the driving motor 102 is arranged in the dustproof shell 101, and the driving shaft 103 is arranged at the output end of the driving motor 102; the driving motor 102 can drive the driving shaft 103 to rotate, so as to drive the guiding assembly 2 to move in a guided mode, and the dustproof shell 101 can protect the driving motor 102 from dust; the guiding assembly 2 comprises a bidirectional screw rod 201, a moving block 202 and a moving groove 203; the moving groove 203 is formed in the inner wall of the base 5, the bidirectional screw rod 201 is arranged in the moving groove 203, one end of the bidirectional screw rod 201 is fixedly connected with the driving shaft 103, the other end of the bidirectional screw rod 201 is rotatably connected with the inner wall of the moving groove 203, the moving block 202 is arranged on the side wall of the bidirectional screw rod 201, and the moving block 202 is threadedly connected with the bidirectional screw rod 201; the driving shaft 103 can drive the bidirectional screw rod 201 to rotate, the bidirectional screw rod 201 can drive the moving block 202 to move in a guided mode through the moving groove 203, so as to drive the feeding assembly 3 to move in a guided mode; the guiding assembly 2 further comprises a guiding rod 204, a guiding groove 206 and a guiding block 205; the guiding groove 206 is formed in the inner wall of the base 5, the guiding rod 204 is arranged in the guiding groove 206, the guiding block 205 is arranged on the side wall of the guiding rod 204, and the guiding block 205 is slidably connected with the guiding rod 204; the feeding assembly 3 and the slag removing assembly 4 move in a guided mode through the guiding block 205 respectively, so as to realize the effect of stable movement.

[0024] Please refer to Figures 3-4In the embodiment, the feeding assembly 3 comprises a fixed tooth plate 301, a rotating shaft 302, a rotating gear 303 and a feeding frame 304; the fixed tooth plate 301 is arranged on the inner wall of the base 5, the rotating shaft 302 is arranged on the side wall of the moving block 202 and rotatably connected with the side wall of the guide block 205, the feeding frame 304 is arranged on the outer part of the rotating shaft 302, the rotating gear 303 is arranged on the side wall of the rotating shaft 302 and engaged with the fixed tooth plate 301; the moving block 202 can drive the feeding assembly 3 to move in a guided manner, the rotating gear 303 can drive the rotating shaft 302 to rotate through the fixed tooth plate 301, and the rotating shaft 302 can drive the feeding frame 304 to rotate and adjust; then, the pine branches in the feeding frame 304 can be poured under the furnace bottom, so that the effect of rapid feeding can be achieved, and the purpose of preventing scalding can be achieved. The slag removing assembly 4 comprises a sliding block 401, a transmission shaft 402 and a transmission gear 404; the sliding block 401 is arranged on the side wall of the bidirectional screw rod 201 and threadedly connected with the bidirectional screw rod 201, the transmission shaft 402 is arranged on the side wall of the sliding block 401 and rotatably connected with the side wall of the guide block 205; the bidirectional screw rod 201 can drive the sliding block 401 to move in a guided manner through the moving groove 203, and the sliding block 401 can drive the slag removing assembly 4 to move in a guided manner; the slag removing assembly 4 further comprises a transmission tooth plate 403, a collecting frame 405 and a slag removing plate 406; the slag removing plate 406 is arranged on the outer part of the transmission shaft 402, the transmission tooth plate 403 is arranged on the inner wall of the base 5, and the collecting frame 405 is arranged on one side of the base 5; the bidirectional screw rod 201 can drive the sliding block 401 to move in a guided manner through the moving groove 203, the sliding block 401 can drive the slag removing assembly 4 to move in a guided manner, the transmission gear 404 can drive the transmission shaft 402 to rotate and adjust through the transmission tooth plate 403, the transmission shaft 402 can drive the slag removing plate 406 to rotate and adjust, and the slag removing plate 406 can remove the waste slag burned out on the furnace bottom into the collecting frame 405, so that the purpose of rapidly removing the waste slag can be achieved.

[0025] When working, first, the pine branches are placed in the feeding frame 304, then the driving motor 102 is started to drive the driving shaft 103 to rotate, the driving shaft 103 drives the bidirectional screw rod 201 to rotate, the bidirectional screw rod 201 drives the moving block 202 to move in a guided manner through the moving groove 203, the moving block 202 drives the feeding assembly 3 to move in a guided manner, the rotating gear 303 drives the rotating shaft 302 to rotate through the fixed tooth plate 301, and the rotating shaft 302 drives the feeding frame 304 to rotate and adjust;

[0026] Then, the pine branches in the feeding frame 304 can be poured under the furnace bottom, so that the effect of rapid feeding can be achieved, and the purpose of preventing scalding can be achieved;

[0027] Meanwhile, the bidirectional screw rod 201 can drive the sliding block 401 to move in the moving groove 203, the sliding block 401 can drive the slag removal assembly 4 to move, the transmission gear 404 can drive the transmission shaft 402 to rotate by the transmission gear plate 403, the transmission shaft 402 can drive the slag removal plate 406 to rotate, the slag removal plate 406 can remove the waste slag burned on the furnace bottom to the collecting frame 405, so that the purpose of quickly removing the waste slag can be achieved.

[0028] Through the above steps, first, the pine branches are placed in the feeding assembly 3, then the driving assembly 1 is started to drive the guiding assembly 2 to move, the guiding assembly 2 can drive the feeding assembly 3 to move, then the pine branches in the feeding assembly 3 can be poured under the furnace bottom, so that the effect of quick feeding can be achieved, and the purpose of preventing scalding can be achieved, meanwhile, the guiding assembly 2 can drive the slag removal assembly 4 to move, the slag removal assembly 4 can remove and collect the waste slag burned on the furnace bottom, so that the purpose of quickly removing the waste slag can be achieved.

[0029] The embodiments of the utility model are described in detail above in combination with the drawings, but the utility model is not limited to the above-mentioned embodiments, and various changes can be made within the knowledge range of the person skilled in the art without departing from the purpose of the utility model.

Claims

1. A purple clay kiln based on pine branch fuel, comprising a base (5) and a kiln body (6); characterized in that: It also includes a hatch (7), a drive assembly (1), a guide assembly (2), a feeding assembly (3), and a slag removal assembly (4); a furnace body (6) is provided above the base (5), a hatch (7) is provided on one side of the base (5), a drive assembly (1) is provided on the side wall of the base (5), a guide assembly (2) connected to the drive assembly (1) is provided on the inner wall of the base (5), a feeding assembly (3) is provided on the side wall of the guide assembly (2) near the hatch (7), and a slag removal assembly (4) is provided on the side wall of the guide assembly (2) away from the hatch (7).

2. A purple clay kiln based on pine branch fuel according to claim 1, characterized in that: The drive assembly (1) includes a dust cover (101), a drive motor (102) and a drive shaft (103); a dust cover (101) is provided on both sides of the door (7), a drive motor (102) is provided inside one side of the dust cover (101), and a drive shaft (103) is provided at the output end of the drive motor (102), and the drive shaft (103) is connected to the guide assembly (2).

3. A purple clay kiln based on pine branch fuel according to claim 2, characterized in that: The guide assembly (2) includes a bidirectional lead screw (201), a moving block (202), and a moving groove (203); a moving groove (203) is provided on the inner wall of the base (5) on the same side as the drive motor (102), the bidirectional lead screw (201) is rotatably connected inside the moving groove (203), one end of the bidirectional lead screw (201) is fixedly connected to the drive shaft (103), and a moving block (202) is provided on the side wall of the bidirectional lead screw (201), and the moving block (202) is threadedly connected to the bidirectional lead screw (201).

4. A purple clay kiln based on pine branch fuel according to claim 3, characterized in that: The guide assembly (2) further includes a guide rod (204), a guide groove (206), and a guide block (205); a guide groove (206) is provided on the inner wall of the base (5) opposite to the bidirectional lead screw (201), a guide rod (204) is rotatably arranged inside the guide groove (206), a guide block (205) is provided on the side wall of the guide rod (204), and the guide block (205) is slidably connected to the guide rod (204).

5. A purple clay kiln based on pine branch fuel according to claim 4, characterized in that: The feeding assembly (3) includes a fixed toothed plate (301), a rotating shaft (302), a rotating gear (303), and a feeding frame (304); the rotating shaft (302) is provided on the side wall of the moving block (202), one end of the rotating shaft (302) is rotatably connected to the side wall of the guide block (205), the feeding frame (304) is provided outside the rotating shaft (302), the rotating gear (303) is provided on the side wall of the rotating shaft (302), the rotating gear (303) meshes with the fixed toothed plate (301), and the fixed toothed plate (301) is provided on the inner wall of the base (5).

6. A purple clay kiln based on pine branch fuel according to claim 3, characterized in that: The slag removal assembly (4) includes a sliding block (401), a drive shaft (402), and a drive gear (404); the sliding block (401) is threadedly connected to a two-way lead screw (201), and a drive shaft (402) is provided on the side wall of the sliding block (401), with one end of the drive shaft (402) rotatably connected to the side wall of the guide block (205).

7. A purple clay kiln based on pine branch fuel according to claim 6, characterized in that: The slag removal assembly (4) also includes a transmission toothed plate (403), a collection frame (405) and a slag removal plate (406); the slag removal plate (406) is provided on the outside of the transmission shaft (402), the transmission toothed plate (403) is provided on the inner wall of the base (5) and meshes with the transmission gear (404), and the collection frame (405) is provided on one side of the base (5).

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