Small-sized tank type condenser with gas equalizing device
By introducing a gas distribution plate structure into a small tank condenser, the problems of heat exchange tube damage and condensate level fluctuation caused by direct airflow are solved, achieving a more efficient condensation effect.
Patent Information
- Application Number
- CN202422709009.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-07
- Publication Date
- 2025-11-21
- Estimated Expiration
- 2034-11-07
AI Technical Summary
In existing small tank condensers, the direct entry of airflow into the shell side of the heat exchanger leads to damage to the heat exchange tubes, vibration, and excessive fluctuations in the condensate level, which affects the heat exchange effect.
A small tank-type condenser with a gas distribution plate structure is adopted. The airflow direction is rotated by 90 degrees through the slots and protrusions on the gas distribution plate, which reduces the direct impact on the heat exchange tubes and changes the airflow direction from direct blowing to horizontal blowing, preventing uncondensed gas from being directly discharged.
It effectively reduces damage and vibration to the heat exchange tubes, improves condensation efficiency, ensures that the gaseous refrigerant is fully heat-exchanged before being discharged, and enhances the overall heat exchange effect.
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Figure CN223580695U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to condenser technical field especially relates to a small -size tank -type condenser with air -equalizing device. BACKGROUND
[0002] Tank -type heat exchanger is a kind of heat exchanger frequently used in small -size refrigeration heating occasion, compared with dry evaporator, because it realizes by adopting coil heat exchange mode, it has the advantages such as small volume, high efficiency, easy processing, is used on large scale in small -size water cooling unit such as house type machine, unit machine, module machine.
[0003] In the existing use of a small -size tank -type condenser, air flow is directly into the shell side of heat exchanger to realize condensing heating mode is often used.This mode causes air flow to directly impact heat exchange tube, easily causes heat exchange tube damage and heat exchanger vibration.At the same time, due to the small shell, the air flow entering is easy to vertically hit the bottom condensate tank, causes liquid level fluctuation to be too large, causes the uncondensed gas phase refrigerant to be not completed condensation heat exchange while being made to be discharged in the process of liquid discharge pipe liquid discharge, causes the overall heat exchange effect of heat exchanger to be poor.
[0004] Therefore, the utility model provides a novel small -size tank -type condenser, reduces heat exchange tube damage and heat exchanger vibration through special air -equalizing plate structure.At the same time, it also solves the problem of insufficient heat exchange caused by the liquid level fluctuation of bottom condensation being too large due to air flow direct blowing. UTILITY MODEL CONTENTS
[0005] In order to make up for the above insufficient, the utility model provides a small -size tank -type condenser with air -equalizing device, aims at improving air flow directly into the shell side of heat exchanger to realize condensing heating mode, causes air flow to directly impact heat exchange tube, easily causes heat exchange tube damage and heat exchanger vibration.
[0006] In order to achieve the above purpose, the utility model provides the following technical scheme: a small -size tank -type condenser with air -equalizing device, including air inlet pipe, the lower surface of air inlet pipe is fixedly connected with upper cover plate, the lower surface of upper cover plate is provided with air -equalizing plate, the inside of air -equalizing plate is provided with gap slot, the upper surface of air -equalizing plate is provided with protrusion, the outer wall of air -equalizing plate is provided with plate face, the lower surface of upper cover plate is provided with protection assembly, and the protection assembly is used to protect device.
[0007] Preferably, the protection assembly includes a shell, the upper surface of the shell is fixedly connected to the lower surface of the upper cover plate, and the lower surface of the shell is fixedly connected with a lower cover plate.
[0008] Preferably, the inside of the shell is provided with an outer ring coil.
[0009] Preferably, the inside of the shell is provided with an inner ring coil.
[0010] Preferably, the inner part of the upper cover plate is provided with an inner sleeve, and an outer wall of the inner sleeve is fixedly connected to the inner part of the lower cover plate.
[0011] Preferably, the bottom of the inner sleeve is provided with a first liquid suction hole.
[0012] Preferably, the inner part of the inner sleeve is provided with a liquid outlet pipe.
[0013] Preferably, the bottom of the liquid outlet pipe is provided with a second liquid suction hole.
[0014] The utility model has the advantages of the following:
[0015] 1. In the utility model, the air equalization plate is installed on the bottom side of the upper cover plate, the air flow direction is changed by 90 degrees through the gap groove and the protrusion on the upper surface of the air equalization plate, the damage caused by the direct impact of the air flow on the coil pipe is reduced, and the air equalization effect is achieved.
[0016] 2. In the utility model, the air flow direction is changed from direct blowing to horizontal blowing through the air equalization plate, the blowing effect on the bottom condensate is greatly reduced, the impact on the coil pipe is greatly reduced, and the phenomenon that the gaseous refrigerant is discharged from the liquid outlet pipe before completing heat exchange is prevented, so that the heat exchange is sufficient. DRAWINGS
[0017] Figure 1 A perspective view of a small tank type condenser with an air equalization device is provided for the utility model;
[0018] Figure 2 A lower cover plate local structure diagram of a small tank type condenser with an air equalization device is provided for the utility model;
[0019] Figure 3 An air equalization plate local structure diagram of a small tank type condenser with an air equalization device is provided for the utility model;
[0020] Figure 4 A protrusion local structure diagram of a small tank type condenser with an air equalization device is provided for the utility model;
[0021] Figure 5 A first liquid suction hole local structure diagram of a small tank type condenser with an air equalization device is provided for the utility model;
[0022] Figure 6 A second liquid suction hole local structure diagram of a small tank type condenser with an air equalization device is provided for the utility model;
[0023] Figure 7 An upper cover plate local structure diagram of a small tank type condenser with an air equalization device is provided for the utility model.
[0024] Legend:
[0025] 1, intake pipe; 2, upper cover plate; 3, shell; 4, outer coil pipe; 5, lower cover plate; 6, inner coil pipe; 7, gas equalization plate; 8, inner sleeve; 9, liquid outlet pipe; 10, gap groove; 11, protrusion; 12, plate surface; 13, first liquid suction hole; 14, second liquid suction hole. DETAILED DESCRIPTION
[0026] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the specification of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the utility model.
[0027] With reference to Figure 1 , Figure 4 and Figure 7 , the utility model provides an embodiment: a small -size tank -type condenser with gas equalization device, including intake pipe 1, the lower surface of intake pipe 1 is fixedly connected with upper cover plate 2, the lower surface of upper cover plate 2 is provided with gas equalization plate 7, the inside of gas equalization plate 7 is provided with gap groove 10, the upper surface of gas equalization plate 7 is provided with protrusion 11, the outer wall of gas equalization plate 7 is provided with plate surface 12, the lower surface of upper cover plate 2 is provided with protection assembly, and the protection assembly is used to protect the device.
[0028] Specifically, upper cover plate 2 is buckled above shell 3, and the edge of the lower side overhanging part thereof is inserted into a part of shell 3, so that the two can achieve the effect of sealing by welding, gas equalization plate 7 is installed at the bottom of the lower side overhanging part of upper cover plate 2, when installing, the corresponding protrusion 11 on it is on the lower side, and when installing, the pipe hole of intake pipe 1 of the right side hole of upper cover plate 2 and the seamless plate surface 12 of gas equalization plate 7 are opposite, a circumferential gap groove 10 along the central hole diameter is opened on gas equalization plate 7, the one side plate surface 12 of the groove has the corresponding protrusion 11 of gap groove 10, and the protrusion 11 and gap groove 10 are formed by sharp angle punching knife one-time forming. The effect of preventing impact and equalizing gas is achieved.
[0029] With reference to Figure 1 , the protection assembly includes shell 3, the upper surface of shell 3 is fixedly connected to the lower surface of upper cover plate 2, and the lower surface of shell 3 is fixedly connected with lower cover plate 5.
[0030] Specifically, lower cover plate 5 is invertedly buckled below shell 3, and the edge of the lower side overhanging part thereof protrudes from shell 3, so that the two not only can be sealed by welding but also the whole heat exchanger is supported by the lower side overhanging part of lower cover plate 5.
[0031] With reference toFigure 2 and Figure 3 The inside of the shell 3 is provided with the outer coil pipe 4, the inside of the shell 3 is provided with the inner coil pipe 6, the inside of the upper cover plate 2 is provided with the inner sleeve 8, and the outer wall of the inner sleeve 8 is fixedly connected to the inside of the lower cover plate 5.
[0032] Specifically, the inner coil pipe 6 is installed in the inside of the shell 3, supported by the inlet and outlet pipes of the coil pipe and the corresponding holes in the shell 3, and is located at a certain distance from the bottom of the heat exchanger below the uniform gas plate 7. The inlet pipe 1 is installed in the opening on the right side of the upper cover plate 2, and the lower end is flush with the lower surface of the upper cover plate 2. The inner sleeve 8 is installed through the middle hole of the upper cover plate 2 and the lower cover plate 5, and the upper end extends out of the upper surface of the upper cover plate 2 by a distance, and the lower end extends out of the corresponding hole of the lower cover plate 5 and is correspondingly flanged.
[0033] Referring to Figure 5 and Figure 6 The bottom of the inner sleeve 8 is provided with a first liquid suction hole 13, and the inside of the inner sleeve 8 is provided with a liquid outlet pipe 9. The bottom of the liquid outlet pipe 9 is provided with a second liquid suction hole 14.
[0034] Specifically, the inner sleeve 8 and the bottom of the liquid outlet pipe 9 are provided with the first liquid suction hole 13 and the second liquid suction hole 14. The liquid suction holes enter the annular area of the inner sleeve 8 and the liquid outlet pipe 9, and finally discharge the heat exchanger.
[0035] Working principle: when the condenser needs to be used, the high-temperature gaseous refrigerant vertically enters the inlet pipe 1 of the heat exchanger, and after entering the internal space of the shell 3, it first contacts the uniform gas plate 7, wherein the plate surface 12 of the uniform gas plate 7 is opposite to the front of the inlet pipe 1 on the right side of the upper cover plate 2, and the airflow direction is turned by ninety degrees after entering the coil pipe space through the recess formed by the gap slot 10 and the corresponding protrusion 11 on the uniform gas plate 7. Through the action of the inner coil pipe 6 and the outer coil pipe 4, the high-temperature gaseous refrigerant is cooled on the surface of the coil pipe and condensed into high-temperature liquid refrigerant and drops to the bottom of the heat exchanger. The liquid-phase refrigerant at this position enters the annular area of the inner sleeve 8 and the liquid outlet pipe 9 from the first liquid suction hole 13 and the second liquid suction hole 14 at the bottom of the inner sleeve 8 under the pressure difference between the inside and outside of the heat exchanger, and finally discharges the heat exchanger through the liquid outlet pipe 9. In the above process, the uniform gas plate 7 first prevents the direct impact of the airflow on the coil pipe, and also plays a uniform gas effect. Secondly, the uniform gas plate 7 changes the airflow entering direction from straight blowing to flat blowing, greatly reducing the impact on the coil pipe, and also reducing the impact of the airflow on the bottom condensate, preventing the phenomenon of gaseous refrigerant being discharged from the liquid outlet pipe 9 before completing heat exchange, so that it is fully heat exchanged.
[0036] Finally, it should be noted that: the above only for the preferred embodiments of the present application, and is not intended to limit the present application, although the foregoing embodiments of the present application has been described in detail, for the skilled in the art, it still can be modified, or for part of the technical features of the equivalent replacement, the spirit and principles of the present application, made any modification, equivalent replacement, improvement, etc., should be included within the scope of the present application.
Claims
1. A small tank condenser with an air equalizing device, comprising an air inlet pipe (1), characterized in that: The lower surface of the air inlet pipe (1) is fixedly connected with an upper cover plate (2), the lower surface of the upper cover plate (2) is provided with a gas equalizing plate (7), the inside of the gas equalizing plate (7) is provided with a gap groove (10), the upper surface of the gas equalizing plate (7) is provided with a protrusion (11), the outer wall of the gas equalizing plate (7) is provided with a plate surface (12), the lower surface of the upper cover plate (2) is provided with a protection assembly, and the protection assembly is used for protecting the device.
2. A small tank condenser with an air equalizing device according to claim 1, characterized in that: The protection assembly comprises a shell (3), and the upper surface of the shell (3) is fixedly connected to the lower surface of the upper cover plate (2).
3. A small tank condenser with an air equalizing device according to claim 2, characterized in that: The inside of the shell (3) is provided with an outer ring coil pipe (4).
4. A small tank condenser with an air equalizing device according to claim 2, characterized in that: The inside of the shell (3) is provided with an inner ring coil pipe (6).
5. A small tank condenser with an air equalizing device according to claim 1, characterized in that: The inside of the upper cover plate (2) is provided with an inner sleeve (8), and the outer wall of the inner sleeve (8) is fixedly connected to the inside of the lower cover plate (5).
6. A small tank condenser with an air equalizing device according to claim 5, characterized in that: The bottom of the inner sleeve (8) is provided with a first liquid suction hole (13).
7. A small tank condenser with an air equalizing device according to claim 5, characterized in that: The inside of the inner sleeve (8) is provided with a liquid outlet pipe (9).
8. A small tank condenser with an air equalizing device according to claim 7, characterized in that: The bottom of the liquid outlet pipe (9) is provided with a second liquid suction hole (14).