Adjustable heat exchanger

By using a design that combines magnetic attraction to adjust the baffle plate and embedded block, the problem of existing heat exchangers being unable to quickly adjust the temperature of the hot fluid is solved, enabling rapid adjustment of the heat exchange fluid temperature and optimization of the heat exchange effect.

CN223580726UActive Publication Date: 2025-11-21TAIZHOU YUANWANG HEAT EXCHANGE EQUIP CO LTD
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Patent Information

Application Number
CN202422737369.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-11
Publication Date
2025-11-21
Estimated Expiration
2034-11-11

AI Technical Summary

Technical Problem

Existing heat exchangers are unable to quickly adjust the temperature of the hot fluid to meet engineering requirements for rapid temperature regulation.

Method used

By using magnets to attract and adjust the baffles and embedded blocks, the flow direction and flow area of ​​the heat exchange fluid can be controlled, thereby achieving rapid adjustment of the temperature of the heat fluid.

Benefits of technology

It enables rapid adjustment of the heat exchange fluid temperature, meets the engineering requirements for rapid temperature adjustment, and optimizes heat exchange performance and power consumption.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an adjustable heat exchanger, which relates to the technical field of heat exchangers and comprises a heat exchanger component, an adjusting seal head is fixedly mounted on the right side of the heat exchanger component, and a plurality of adjusting components are slidably mounted on two sides of the heat exchanger component. According to the adjustable heat exchanger, by means of magnetic attraction of a second magnet to a first magnet and movement of the second magnet in a sliding block, movement of the first magnet in the shell is adjusted, the position of a plate body in the shell is adjusted, the number of times of changing the flow direction of fluid is controlled, and the contact time of the fluid and heat transfer fluid is controlled; the heat transfer effect of the fluid is adjusted, the fluid temperature is rapidly adjusted to adapt to a project for rapidly adjusting the temperature, the circulation area and the circulation speed of the hot fluid in the heat exchange tube bundle are controlled, the circulation amount of the hot fluid is controlled according to the requirement of the project, and the situation that the heat exchange effect is affected due to the too high circulation speed of the hot fluid is avoided. The power consumption of the heat exchanger is increased.
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Description

TECHNICAL FIELD

[0001] The utility model relates to heat exchanger technical field more specifically, the utility model relates to a kind of adjustable heat exchanger. BACKGROUND

[0002] Tubular heat exchanger, also known as shell and tube heat exchanger, is a commonly used heat exchange equipment, widely used in petroleum, chemical, food, pharmaceutical, heating and refrigeration and other various industrial fields. Its basic structure includes a cylindrical shell, internally provided with tube bundle, and two different fluids flowing inside and outside the tube bundle exchange heat through the tube wall.

[0003] As the key component of cold and hot fluid heat transfer, the structure and type of heat exchange tube are constantly optimized, but when the heat exchanger works, the heat exchanger on the market generally relies on adjusting the temperature and state of hot fluid to control the temperature, to achieve the effect of heat exchange, but this way is difficult to quickly adjust the temperature of hot fluid so as to be difficult to meet some engineering which needs to quickly adjust the temperature. INVENTION CONTENTS

[0004] In order to overcome the above-mentioned defects of the prior art, the embodiment of the utility model provides an adjustable heat exchanger to solve the problem that the existing heat exchanger generally relies on adjusting the temperature and state of hot fluid to control the temperature, to achieve the effect of heat exchange, but this way is difficult to quickly adjust the temperature of hot fluid so as to be difficult to meet some engineering which needs to quickly adjust the temperature.

[0005] To solve the above technical problems, the utility model provides the following technical scheme: an adjustable heat exchanger, comprising a heat exchanger assembly, a plurality of adjusting assemblies are slidably installed on the left and right sides of the heat exchanger assembly.

[0006] The heat exchanger assembly comprises a shell, a heat exchange fluid inlet pipe is fixedly communicated with the left side of the top of the shell, a heat exchange fluid outlet pipe is fixedly communicated with the right side of the bottom of the shell, an inlet and outlet material head is fixedly installed on the left side of the shell, a baffle is fixedly installed in the inlet and outlet material head, a hot fluid inlet is fixedly communicated with the top of the inlet and outlet material head, a hot fluid outlet is fixedly communicated with the bottom of the inlet and outlet material head, a tube plate is fixedly installed in the inside of both ends of the shell, and a plurality of heat exchange tube bundles are fixedly communicated in the inside of both ends of the tube plate.

[0007] The outer surface of the heat exchange tube bundle movably sleeves a plurality of baffle plates, the number of the baffle plates corresponds to the adjusting assemblies, the baffle plate comprises a plate body, a first magnet is embeddedly installed on the left and right sides of the plate body, and a plurality of ball bearings are rotatably installed on the outer surface of the plate body.

[0008] The inlet and outlet head is divided into two cavities by a partition plate, the number of the heat exchange tube bundles is multiple, the multiple heat exchange tube bundles are divided into two groups, and one end of the two groups of heat exchange tube bundles is connected with the side of the two cavities in the inlet and outlet head.

[0009] The multiple baffles are divided into two groups, the two groups of baffles are movably sleeved on the outer surfaces of the two groups of heat exchange tube bundles, and the baffles are movably sleeved in the shell.

[0010] The shell comprises a shell cover, the two sides of the shell cover are fixedly installed with limiting racks, the side of the limiting rack is provided with a sliding groove, and the inner side of the limiting rack is fixedly connected with clamping racks on the upper and lower sides close to the sliding groove.

[0011] The adjusting assembly comprises a sliding block, the left side of the sliding block is fixedly installed with a pushing block, the upper and lower ends of the pushing block are movably sleeved with clamping blocks, the right end of the clamping block is fixedly installed with a clamping tooth block, the inner side of the pushing block is fixedly installed with a fixing rod, the outer surface of the fixing rod is movably sleeved with a reset spring, the reset spring is located between the two clamping blocks, the two clamping blocks are movably sleeved on the outer surfaces of the upper and lower ends of the fixing rod, and the inner side of the sliding block is embeddedly installed with a second magnet.

[0012] The second magnet is magnetically connected with the first magnet, the sliding block is slidably installed in the inner side of the limiting rack, and the clamping tooth block is clampedly installed on the side of the clamping rack.

[0013] The adjusting head comprises a head cover, the inner side of the head cover is rotatably installed with an adjusting screw rod, the right side of the adjusting screw rod is fixedly installed with a rotating hand wheel, the two ends in the inner side of the head cover are fixedly installed with limiting rods, the outer surface of the limiting rod is movably sleeved with a moving block, the moving block is threadedly installed on the outer surface of the adjusting screw rod, and the side, close to the tube plate, of the moving block is fixedly installed with an embedded block.

[0014] The embedded block is in a conical shape, and the embedded block is embeddedly installed in the inner side of one end of the heat exchange tube bundle.

[0015] The technical effects and advantages of the utility model are as follows:

[0016] 1. The second magnet is used for magnetically attracting the first magnet, the pushing block is pushed, the second magnet in the inner side of the sliding block is moved, the movement of the first magnet in the inner side of the shell is adjusted, the position of the plate body in the inner side of the shell is adjusted, the number of times of changing the flow direction of the heat exchange fluid is controlled, the contact time of the heat fluid and the heat exchange fluid is controlled, the heat transfer effect of the heat fluid is adjusted, the temperature of the heat exchange fluid is quickly adjusted, and the temperature is quickly adjusted.

[0017] 2. By inserting an embedded block into the heat exchange tube bundle, the flow area and velocity of the hot fluid inside the heat exchange tube bundle can be controlled. According to the needs of the project, the flow rate of the hot fluid can be controlled to avoid the hot fluid flow rate being too fast, which would affect the heat exchange effect and increase the power consumption of the heat exchanger. Attached Figure Description

[0018] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0019] Figure 2 This is a schematic cross-sectional view of the heat exchanger structure of this utility model;

[0020] Figure 3 This is a schematic diagram of the cross-sectional structure of the adjusting head of this utility model;

[0021] Figure 4 This is a schematic diagram of the baffle structure of this utility model;

[0022] Figure 5 This is a cross-sectional view of the shell of this utility model;

[0023] Figure 6 This is a cross-sectional view of the adjustment component of this utility model.

[0024] The attached figures are labeled as follows: 1. Heat exchanger assembly; 2. Adjusting head; 3. Adjusting component; 11. Shell; 12. Heat exchange fluid inlet pipe; 13. Heat exchange fluid outlet pipe; 14. Inlet / outlet head; 15. Baffle; 16. Hot fluid inlet; 17. Hot fluid outlet; 18. Heat exchange tube bundle; 19. Baffle; 191. Plate; 192. First magnet; 193. Ball bearing; 110. Tube sheet; 111. Shell cover; 112. Limiting bracket; 113. Sliding groove; 114. Snap-fit ​​rack; 21. Head cover; 22. Rotating handwheel; 23. Adjusting screw; 24. Limiting rod; 25. Moving block; 26. Embedded block; 31. Sliding block; 32. Pushing block; 33. Fixing rod; 34. Return spring; 35. Snap-fit ​​block; 36. Snap-fit ​​block; 37. Second magnet. Detailed Implementation

[0025] To make the technical problems, technical solutions and advantages of this utility model clearer, a detailed description will be given below in conjunction with the accompanying drawings and specific embodiments.

[0026] Example 1, as shown in the appendix Figure 1 - Figure 2 , Figure 4 - Figure 6 As shown, an embodiment of the present invention provides an adjustable heat exchanger, including a heat exchanger assembly 1, an adjusting head 2 fixedly installed on the right side of the heat exchanger assembly 1, and multiple adjusting components 3 slidably installed on both sides of the heat exchanger assembly 1.

[0027] As Figure 2 The heat exchanger assembly 1 shown includes a shell 11, the left side of the top of the shell 11 is fixedly connected with a heat exchange fluid inlet pipe 12, the right side of the bottom of the shell 11 is fixedly connected with a heat exchange fluid outlet pipe 13, the left side of the shell 11 is fixedly installed with an inlet and outlet head 14, the inside of the inlet and outlet head 14 is fixedly installed with a partition plate 15, the top of the inlet and outlet head 14 is fixedly connected with a hot fluid inlet 16, the bottom of the inlet and outlet head 14 is fixedly connected with a hot fluid outlet 17, the right side of the bottom of the shell 11 is fixedly connected with a heat exchange fluid outlet pipe 13, the inside of both ends of the shell 11 is fixedly installed with a tube plate 110, the inside of both ends of the tube plate 110 is fixedly connected with a plurality of heat exchange tube bundles 18;

[0028] As Figure 4 The outer surface of the heat exchange tube bundle 18 is movably sleeved with a plurality of baffle plates 19, the number of the baffle plates 19 corresponds to the adjusting assembly 3, the baffle plate 19 includes a plate body 191, the two sides of the plate body 191 are embeddedly installed with a first magnet 192, and the outer surface of the plate body 191 is rotatably installed with a plurality of ball bearings 193.

[0029] The outer surface of the plate body 191 is rotatably installed with a plurality of ball bearings 193, so that when the plate body 191 slides in the inside of the shell 11, the abrasion of the inner wall of the shell 11 caused by friction is reduced.

[0030] As Figure 2 The inlet and outlet head 14 is divided into two cavities by the partition plate 15, the number of the heat exchange tube bundles 18 is a plurality, the plurality of heat exchange tube bundles 18 are divided into two groups, and one end of the two groups of heat exchange tube bundles 18 is respectively connected with the side edges of the two cavities in the inside of the inlet and outlet head 14.

[0031] Among them, the plurality of baffle plates 19 are divided into two groups, the two groups of baffle plates 19 are movably sleeved on the outer surfaces of the heat exchange tube bundles 18 of the upper and lower groups in a staggered manner, and the baffle plates 19 are movably sleeved in the inside of the shell 11.

[0032] By arranging the baffle plates 19, and arranging the baffle plates 19 on the outer surfaces of the heat exchange tube bundles 18 in a staggered manner on the upper and lower sides, the flow direction of the heat exchange fluid is changed, the contact time of the hot fluid and the heat exchange fluid is prolonged, and the heat transfer efficiency is improved.

[0033] As Figure 5 The shell 11 includes a shell cover 111, the two sides of the shell cover 111 are fixedly installed with a limiting frame 112, the side edges of the limiting frame 112 are provided with a sliding groove 113, and the inside of the limiting frame 112 is fixedly connected with a clamping rack 114 near the upper and lower sides of the sliding groove 113.

[0034] As Figure 6As shown, the adjustment component 3 includes a sliding block 31, a pushing block 32 is fixedly installed on the left side of the sliding block 31, and a locking block 35 is movably sleeved at both the upper and lower ends of the pushing block 32. A locking tooth block 36 is fixedly installed at the right end of the locking block 35. A fixing rod 33 is fixedly installed inside the pushing block 32. A return spring 34 is movably sleeved on the outer surface of the fixing rod 33. The return spring 34 is located between the two locking blocks 35. The two locking blocks 35 are movably sleeved on the outer surfaces of the upper and lower ends of the fixing rod 33, respectively. A second magnet 37 is embedded inside the sliding block 31.

[0035] The second magnet 37 is magnetically connected to the first magnet 192, the sliding block 31 is slidably installed inside the limiting frame 112, and the locking tooth block 36 is locked and installed on the side of the locking toothed rack 114.

[0036] The toothed block 36 is installed on the side of the locking rack 114 by the locking toothed block 36. Under the reaction force of the return spring 34, the toothed block 36 at one end of the locking block 35 is locked onto the side of the locking rack 114, preventing the sliding block 31 from sliding inside the limiting frame 112. This prevents the heat exchange fluid from interacting with the baffle 19 when flowing inside the shell 11, causing the baffle 19 to move inside the shell 11. The adjusting component 3 is locked and fixed inside the limiting frame 112, and the baffle 19 is fixed inside the shell 11 by the magnetic attraction of the first magnet 192 by the second magnet 37.

[0037] By using the magnetic attraction of the second magnet 37 to the first magnet 192, the second magnet 37 inside the sliding block 31 is moved by pushing the push block 32, thereby adjusting the movement of the first magnet 192 inside the housing 11, adjusting the position of the plate 191 inside the housing 11, thereby controlling the number of times the heat exchange fluid changes direction, controlling the contact time between the hot fluid and the heat exchange fluid, thereby adjusting the heat transfer effect of the hot fluid, and realizing the rapid adjustment of the temperature of the heat exchange fluid to adapt to engineering projects that require rapid temperature adjustment.

[0038] Example 2, as shown in the appendix Figure 1 - Figure 3 As shown, the adjusting head 2 includes a head cover 21. An adjusting screw 23 is rotatably installed inside the head cover 21. A rotating handwheel 22 is fixedly installed on the right side of the adjusting screw 23. Limiting rods 24 are fixedly installed at both ends inside the head cover 21. A moving block 25 is movably sleeved on the outer surface of the limiting rod 24. The moving block 25 is threaded onto the outer surface of the adjusting screw 23. An embedded block 26 is fixedly installed on the side of the moving block 25 near the tube sheet 110.

[0039] The inner block 26 is conical in shape and is embedded inside one end of the heat exchange tube bundle 18.

[0040] By using the shape of the embedded block 26, when the embedded block 26 is inserted into the inside of the heat exchange tube bundle 18 at one end, the flow area of the hot fluid is changed, thereby controlling the flow of the hot fluid, avoiding that the flow speed of the hot fluid is too fast, affecting the heat exchange effect, and increasing the power consumption of the heat exchanger.

[0041] The working process of the utility model is as follows:

[0042] In use, the hot fluid passes through the hot fluid inlet 16, passes through the inside of the upper end heat exchange tube bundle 18, reaches the inside of the adjusting head 2, and passes through the lower end heat exchange tube bundle 18, and flows out from the hot fluid outlet 17, at this time, the heat exchange fluid passes through the heat exchange fluid inlet pipe 12, changes the flow direction through the baffle 19, exchanges heat with the heat exchange tube bundle 18, and then flows out through the heat exchange fluid outlet pipe 13;

[0043] When it is needed to quickly reduce the temperature of the heat exchange fluid, the clamping blocks 35 on both sides of the shell 11 are pressed, the clamping blocks 35 descend in the inside of the push block 32, the fixing rod 33 is compressed, at this time, the clamping tooth blocks 36 are separated from the surface of the clamping rack 114, the push block 32 is pushed, the sliding block 31 slides in the inside of the limiting frame 112, under the magnetic attraction of the second magnet 37 to the first magnet 192, the plate body 191 moves to the side between the heat exchange fluid inlet pipe 12 and the heat exchange fluid outlet pipe 13, thereby reducing the number of the baffles 19, reducing the number of times of the flow direction of the heat exchange fluid, shortening the contact time of the hot fluid and the heat exchange fluid, and reducing the heat transfer efficiency, so as to achieve the purpose of reducing the temperature of the heat exchange fluid, and by the above-mentioned mode, the number of the baffles 19 between the heat exchange fluid inlet pipe 12 and the heat exchange fluid outlet pipe 13 is increased, the contact time of the hot fluid and the heat exchange fluid is prolonged, the heat transfer efficiency is improved, and the purpose of increasing the temperature of the heat exchange fluid is achieved;

[0044] In addition, by rotating the rotating hand wheel 22, the adjusting screw rod 23 is rotated, the moving block 25 moves to the side of the tube plate 110, the embedded block 26 is inserted into the inside of the heat exchange tube bundle 18, thereby controlling the flow area and the flow speed of the hot fluid in the inside of the heat exchange tube bundle 18, controlling the flow of the hot fluid according to the needs of the project, avoiding that the flow speed of the hot fluid is too fast, affecting the heat exchange effect, and increasing the power consumption of the heat exchanger.

[0045] Finally, it should be pointed out that: the utility model discloses the embodiment in the drawing only relates to the structure involved in the embodiment of the disclosure, other structures can refer to the usual design, in the case of no conflict, the same embodiment and different embodiments of the utility model can be combined with each other;

[0046] The above only describes preferred embodiments of the utility model, and is not used for limiting the utility model, any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model should be included in the protection scope of the utility model.

Claims

1. An adjustable heat exchanger comprising a heat exchanger assembly (1), characterized in that, The right side of the heat exchanger assembly (1) is fixedly installed with an adjusting head (2), and the two sides of the heat exchanger assembly (1) are slidably installed with a plurality of adjusting assemblies (3); The heat exchanger assembly (1) comprises a shell (11), a heat exchange fluid inlet pipe (12) is fixedly communicated with the left side of the top of the shell (11), a heat exchange fluid outlet pipe (13) is fixedly communicated with the right side of the bottom of the shell (11), an inlet and outlet material head (14) is fixedly installed on the left side of the shell (11), a partition plate (15) is fixedly installed in the inlet and outlet material head (14), a hot fluid inlet (16) is fixedly communicated with the top of the inlet and outlet material head (14), a hot fluid outlet (17) is fixedly communicated with the bottom of the inlet and outlet material head (14), a tube plate (110) is fixedly installed in the interior of both ends of the shell (11), and a plurality of heat exchange tube bundles (18) are fixedly communicated in the interior of the tube plates (110) of both ends. The outer surface of the heat exchange tube bundle (18) is movably sleeved with a plurality of baffle plates (19), the number of the baffle plates (19) corresponds to the adjusting assemblies (3), the baffle plate (19) comprises a plate body (191), first magnets (192) are embeddedly installed on the two sides of the plate body (191), and a plurality of rolling balls (193) are rotatably installed on the outer surface of the plate body (191).

2. An adjustable heat exchanger according to claim 1, wherein The inlet and outlet material head (14) is divided into two cavities by the partition plate (15), the number of the heat exchange tube bundles (18) is multiple, the multiple heat exchange tube bundles (18) are divided into two groups, and one end of the two groups of heat exchange tube bundles (18) is respectively communicated with the side edges of the two cavities in the interior of the inlet and outlet material head (14).

3. An adjustable heat exchanger as claimed in claim 1, wherein, The multiple baffle plates (19) are divided into two groups, the two groups of baffle plates (19) are movably sleeved on the outer surfaces of the heat exchange tube bundles (18) in the upper and lower groups in a staggered manner, and the baffle plates (19) are movably sleeved in the interior of the shell (11).

4. The adjustable heat exchanger of claim 1, wherein, The shell (11) comprises a shell cover (111), limit racks (112) are fixedly installed on the two sides of the shell cover (111), sliding grooves (113) are formed in the side edges of the limit racks (112), and clamping racks (114) are fixedly connected to the inner sides of the limit racks (112) near the upper and lower sides of the sliding grooves (113).

5. The adjustable heat exchanger of claim 1, wherein, The adjusting assembly (3) comprises a sliding block (31), a pushing block (32) is fixedly installed on the left side of the sliding block (31), clamping blocks (35) are movably sleeved on the upper and lower ends of the pushing block (32), clamping tooth blocks (36) are fixedly installed on the right ends of the clamping blocks (35), a fixing rod (33) is fixedly installed in the interior of the pushing block (32), a reset spring (34) is movably sleeved on the outer surface of the fixing rod (33), the reset spring (34) is located between the two clamping blocks (35), the two clamping blocks (35) are movably sleeved on the outer surfaces of the upper and lower ends of the fixing rod (33), and a second magnet (37) is embeddedly installed in the interior of the sliding block (31).

6. An adjustable heat exchanger according to claim 5, wherein The second magnet (37) is magnetically connected with the first magnet (192), the sliding block (31) is slidingly installed inside the limiting frame (112), and the clamping tooth block (36) is clampingly installed at the side of the clamping rack (114).

7. An adjustable heat exchanger as claimed in claim 1, wherein The adjusting head (2) comprises a head cover (21), a adjusting screw (23) is rotatably installed inside the head cover (21), a rotating hand wheel (22) is fixedly installed at the right side of the adjusting screw (23), limiting rods (24) are fixedly installed at both ends inside the head cover (21), movable blocks (25) are movably sleeved on the outer surfaces of the limiting rods (24), the movable blocks (25) are screwedly installed on the outer surface of the adjusting screw (23), and inner embedding blocks (26) are fixedly installed on the side, close to a tube plate (110), of the movable blocks (25).

8. An adjustable heat exchanger according to claim 7, wherein The outer shape of the inner embedding block (26) is conical, and the inner embedding block (26) is embeddedly installed inside one end of the heat exchange tube bundle (18).