Insulation gauge block hardness detection equipment
By designing a hardness testing device for insulated gauge blocks that uses a motor-driven lead screw and a clamping plate, the device achieves automatic double-sided clamping and hardness testing of gauge blocks, solving the problem that existing equipment can only test one side, improving testing efficiency and reducing labor intensity.
Patent Information
- Application Number
- CN202422777925.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-14
- Publication Date
- 2025-11-21
- Estimated Expiration
- 2034-11-14
AI Technical Summary
Existing equipment for testing the hardness of insulated gauge blocks can only test one side, requiring the blocks to be removed again to test the other side, which reduces work efficiency and increases the labor intensity of workers.
An insulated track gauge block hardness testing device was designed. Through the cooperation of a motor-driven lead screw and a clamping plate, the track gauge block can be automatically clamped on both sides. The hardness test is performed by using a cylinder to drive a hardness ball. The device can automatically flip the test object to check the front and back sides.
This technology enables double-sided hardness testing of insulated gauge blocks, improving testing efficiency, reducing the labor intensity of workers, and ensuring the continuity and consistency of testing.
Smart Images

Figure CN223581652U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to insulating track gauge block hardness detection equipment technical field especially relates to a kind of insulating track gauge block hardness detection equipment. BACKGROUND
[0002] Insulating track gauge block is an important component in railway track system, mainly play the role of adjusting track gauge, isolating current and buffering damping. With the high-speed development of railway system, the mechanical load and environmental stress on track are increasing, which puts higher requirements on the performance of track gauge block. The hardness of insulating track gauge block is an important indicator of its quality, and insufficient hardness will cause the track gauge block to wear out or deform quickly during use, affecting the stability and safety of the track.
[0003] But general detection equipment can only detect one side at a time, if you want to detect the back, you need to remove and clamp again for detection, which not only reduces the working efficiency of the device but also increases the labor intensity of workers.
[0004] Therefore, we propose an insulating track gauge block hardness detection equipment to solve this problem. UTILITY MODEL CONTENT
[0005] The utility model aims at providing an insulating track gauge block hardness detection equipment to solve the problems raised in the background.
[0006] In order to achieve the above purpose, the utility model adopts the following technical scheme:
[0007] An insulating track gauge block hardness detection equipment, comprising: a bottom plate, the top of the bottom plate is fixedly connected with a support plate, the right side of the support plate is rotatably connected with an equipment box, the right side of the equipment box is slidably connected with two clamping plates, the top of the support plate is fixedly connected with a top plate, the inside of the top plate is fixedly connected with a gas cylinder, the output end of the gas cylinder is fixedly connected with a hardness ball, the top of the bottom plate is fixedly connected with a chamfered column, the top of the chamfered column is slidably connected with a placing plate.
[0008] Preferably, the inside of the equipment box is fixedly connected with a cylinder, the outside of the cylinder is rotatably connected with a disc, the front side of the disc is rotatably connected with two connecting rods, the right side of the equipment box is provided with a vertical slot, the left side of the two clamping plates is fixedly connected with two trapezoidal plates, the two trapezoidal plates are slidably connected inside the same vertical slot, and the side away from each other of the two connecting rods is rotatably connected to the back side of the corresponding trapezoidal plate.
[0009] Preferably, the inside of the chamfered column is provided with a groove, the bottom of the placing plate is fixedly connected with an extension plate, the extension plate is slidingly connected in the inside of the groove, the inside of the extension plate is fixedly connected with a first hollow cylinder, the inside of the first hollow cylinder is threadedly connected with a first lead screw, the inside of the chamfered column is fixedly connected with a third motor, the output end of the third motor is fixedly connected with the bottom end of the first lead screw, the top of the bottom plate is fixedly connected with two telescopic rods, and the top ends of the two telescopic rods are fixedly connected with the bottom of the same placing plate.
[0010] Preferably, the bottom of the trapezoidal plate is fixedly connected with a second hollow cylinder, the inside of the second hollow cylinder is threadedly connected with a second lead screw, and the bottom of the equipment box is fixedly connected with a second motor.
[0011] Preferably, the left side of the supporting plate is fixedly connected with a mounting column, the left end of the mounting column is fixedly connected with an arc-shaped plate, the right side of the arc-shaped plate is fixedly connected with a first motor, the left side of the equipment box is fixedly connected with a rotating body, and the output end of the first motor is fixedly connected with the left end of the rotating body.
[0012] Preferably, the left side of the supporting plate is fixedly connected with a limiting ring, and the rotating body is rotatably connected in the inside of the limiting ring.
[0013] Preferably, the inside of the equipment box is fixedly connected with a guide column, and the two trapezoidal plates are slidingly connected outside the same guide column.
[0014] In the utility model, the object to be detected is placed between the two clamping plates, the second motor is further started to drive the second lead screw to rotate, the second hollow cylinder starts to move upwards, the trapezoidal plate and the clamping plate at the bottom start to move upwards, the connecting rod at the bottom starts to move towards the center of the disc, the disc rotates, the trapezoidal plate and the clamping plate at the top start to move downwards to clamp the object.
[0015] The utility model discloses an insulating track gauge block hardness detection equipment, through the starting third motor drive first screw rod follows rotation, further make extension board and the placing board start to move upwards, make the object keep steady and place state, further start the cylinder, through the power size of setting cylinder drive hardness ball starts to move up and down reciprocating and detects the hardness of the object, if the object does not occur deformation under certain cylinder power, then it is eligible, otherwise, further reverse operation moves the placing board down, further start first motor drive rotator and equipment box follow rotation, further turn over the object to be detected, further repeat starting operation and place the bottom of the object to be detected on the top of the placing board, and then start the cylinder and detect whether the object to be detected is eligible again.
[0016] The utility model discloses reasonable structure design, through rotator, first motor, equipment box, chamfering column and the cooperation of hardness ball has realized the detection function to insulating track gauge block, through chamfering column, placing board, first hollow cylinder and first screw rod have guaranteed the stress unity when detecting the object to be detected front and back, improved the work efficiency of device. DRAWINGS
[0017] Fig. 1 It is a kind of insulating track gauge block hardness detection equipment's three-dimensional structure schematic diagram that the utility model proposes;
[0018] Fig. 2 It is a kind of insulating track gauge block hardness detection equipment's sectional structure schematic diagram that the utility model proposes;
[0019] Fig. 3 It is a kind of insulating track gauge block hardness detection equipment's clamping plate, vertical groove, trapezoidal plate etc. Three-dimensional structure schematic diagram that the utility model proposes.
[0020] In the drawing: 1, top plate;2, cylinder;3, hardness ball;4, support plate;5, bottom plate;6, telescopic link;7, placing board;8, chamfering column;9, clamping plate;10, equipment box;11, mounting column;12, arc plate;13, first motor;14, limit ring;15, rotator;16, extension plate;17, first hollow cylinder;18, first screw rod;19, second motor;20, trapezoidal plate;21, vertical groove;22, guide column;23, third motor;24, connecting rod;25, disc;26, cylinder;27, second hollow cylinder;28, second screw rod. DETAILED DESCRIPTION
[0021] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model, and apparently, the described embodiments only are part of the embodiments of the utility model, not all the embodiments.
[0022] REFERENCE Figs. 1-3The utility model relates to an insulating track block hardness detection equipment, including: the bottom plate 5, the top fixed connection of bottom plate 5 is connected with support plate 4, the right side swing joint of support plate 4 is equipped with equipment box 10, two clamping plates 9 are slidably connected to the right side of equipment box 10, the top fixed connection of support plate 4 is connected with top plate 1, the inside fixed connection of top plate 1 is equipped with cylinder 2, the output end fixed connection of cylinder 2 is equipped with hardness ball 3, the top fixed connection of bottom plate 5 is equipped with chamfered column 8, the top sliding connection of chamfered column 8 is equipped with placing plate 7.
[0023] In the embodiment, the inside of the equipment box 10 is fixedly connected with a cylindrical body 26, the outside of the cylindrical body 26 is rotatably connected with a disc 25, the front side of the disc 25 is rotatably connected with two connecting rods 24, the right side of the equipment box 10 is provided with a vertical groove 21, the left side of each of the two clamping plates 9 is fixedly connected with a trapezoidal plate 20, each of the two trapezoidal plates 20 is slidably connected inside the same vertical groove 21, and the side, away from each other, of each of the two connecting rods 24 is rotatably connected to the back side of the corresponding trapezoidal plate 20, so that the clamping function of the object to be detected is realized.
[0024] In the embodiment, the inside of the chamfered column 8 is provided with a groove, the bottom of the placing plate 7 is fixedly connected with an extension plate 16, the extension plate 16 is slidably connected inside the groove, the inside of the extension plate 16 is fixedly connected with a first hollow cylinder 17, the inside of the first hollow cylinder 17 is threadedly connected with a first lead screw 18, the inside of the chamfered column 8 is fixedly connected with a third motor 23, the output end of the third motor 23 is fixedly connected to the bottom end of the first lead screw 18, the top of each of the two telescopic rods 6 is fixedly connected to the bottom of the same placing plate 7, and the power driving function of the first lead screw 18 is realized.
[0025] In the embodiment, the bottom of the bottom trapezoidal plate 20 is fixedly connected with a second hollow cylinder 27, the inside of the second hollow cylinder 27 is threadedly connected with a second lead screw 28, the bottom of the equipment box 10 is fixedly connected with a second motor 19, the output end of the second motor 19 is fixedly connected to the bottom end of the second lead screw 28, the left side of the support plate 4 is fixedly connected with a limiting ring 14, and the rotating body 15 is rotatably connected inside the limiting ring 14, so that the limiting function of the rotating body 15 is realized.
[0026] In the embodiment, the left side of the support plate 4 is fixedly connected with a mounting column 11, the left end of the mounting column 11 is fixedly connected with an arc-shaped plate 12, the right side of the arc-shaped plate 12 is fixedly connected with a first motor 13, the left side of the equipment box 10 is fixedly connected with a rotating body 15, the output end of the first motor 13 is fixedly connected to the left end of the rotating body 15, the inside of the equipment box 10 is fixedly connected with a guide column 22, and each of the two trapezoidal plates 20 is slidably connected outside the same guide column 22, so that the guiding function of the trapezoidal plate 20 is realized.
[0027] In the embodiment, in use, by placing the object to be detected between the two clamping plates 9, further starting the second motor 19 to drive the second lead screw 28 to rotate, further making the second hollow cylinder 27 start to move upwards, thereby driving the bottom trapezoidal plate 20 and the clamping plate 9 to start to move upwards, further making the bottom connecting rod 24 start to move towards the center of the disc 25, thereby driving the disc 25 to rotate, thereby making the upper trapezoidal plate 20 and the clamping plate 9 start to move downwards to clamp the object, further starting the third motor 23 to drive the first lead screw 18 to rotate, further making the extension plate 16 and the placing plate 7 start to move upwards, so that the object is kept in a stable placing state, further starting the air cylinder 2, by setting the power of the air cylinder 2 to drive the hardness ball 3 to start to move up and down reciprocally to detect the hardness of the object, if the object does not deform under a certain air cylinder 2 power, it means that it is qualified, otherwise, further reverse operation is performed to move the placing plate 7 downwards, further starting the first motor 13 to drive the rotating body 15 and the equipment box 10 to rotate, further turning over the object to be detected, further repeating the starting operation to abut the top of the placing plate 7 against the bottom of the object to be detected, thereby starting the air cylinder 2 again to detect whether the reverse side of the object to be detected is qualified, by cooperation of the rotating body 15, the first motor 13, the equipment box 10, the chamfering column 8 and the hardness ball 3, the detection function of the insulating track block is realized, by the chamfering column 8, the placing plate 7, the first hollow cylinder 17 and the first lead screw 18, the stress uniformity during detection of the front and back sides of the object to be detected is ensured, and the working efficiency of the device is improved.
[0028] The insulating track block hardness detection device is described in detail. The principles and implementation manners of the present application are described by using specific examples. The above examples are only used to help understand the method and core idea of the present application. It should be pointed out that for ordinary skilled persons in the technical field, without departing from the principles of the present application, the present application can be improved and modified in many ways, and these improvements and modifications also fall within the protection scope of the present application.
Claims
1. A device for testing the hardness of insulated track gauge blocks, characterized in that, include: A base plate (5) is fixedly connected to a support plate (4) at its top. An equipment box (10) is rotatably connected to the right side of the support plate (4). Two clamping plates (9) are slidably connected to the right side of the equipment box (10). A top plate (1) is fixedly connected to the top of the support plate (4). A cylinder (2) is fixedly connected inside the top plate (1). A hardness ball (3) is fixedly connected to the output end of the cylinder (2). A chamfered column (8) is fixedly connected to the top of the base plate (5). A placement plate (7) is slidably connected to the top of the chamfered column (8).
2. The insulated gauge block hardness testing device according to claim 1, characterized in that, A cylinder (26) is fixedly connected inside the equipment box (10). A disc (25) is rotatably connected to the outside of the cylinder (26). Two connecting rods (24) are rotatably connected to the front side of the disc (25). A vertical groove (21) is provided on the right side of the equipment box (10). A trapezoidal plate (20) is fixedly connected to the left side of the two clamping plates (9). The two trapezoidal plates (20) are slidably connected inside the same vertical groove (21). The two connecting rods (24) are rotatably connected to the rear side of the corresponding trapezoidal plate (20) on the side away from each other.
3. The hardness testing device for insulated track gauge blocks according to claim 1, characterized in that, The chamfered column (8) has a groove inside. An extension plate (16) is fixedly connected to the bottom of the placement plate (7). The extension plate (16) is slidably connected inside the groove. A first hollow cylinder (17) is fixedly connected inside the extension plate (16). A first lead screw (18) is threadedly connected inside the first hollow cylinder (17). A third motor (23) is fixedly connected inside the chamfered column (8). The output end of the third motor (23) is fixedly connected to the bottom end of the first lead screw (18). Two telescopic rods (6) are fixedly connected to the top of the base plate (5). The top ends of the two telescopic rods (6) are fixedly connected to the bottom of the same placement plate (7).
4. The insulating gauge block hardness testing device according to claim 2, characterized in that, A second hollow cylinder (27) is fixedly connected to the bottom of the trapezoidal plate (20) at the bottom. A second lead screw (28) is threadedly connected inside the second hollow cylinder (27). A second motor (19) is fixedly connected to the bottom of the equipment box (10). The output end of the second motor (19) is fixedly connected to the bottom end of the second lead screw (28).
5. The hardness testing device for insulated track gauge blocks according to claim 1, characterized in that, A mounting column (11) is fixedly connected to the left side of the support plate (4), an arc plate (12) is fixedly connected to the left end of the mounting column (11), a first motor (13) is fixedly connected to the right side of the arc plate (12), a rotating body (15) is fixedly connected to the left side of the equipment box (10), and the output end of the first motor (13) is fixedly connected to the left end of the rotating body (15).
6. The hardness testing device for insulated track gauge blocks according to claim 5, characterized in that, A limiting ring (14) is fixedly connected to the left side of the support plate (4), and the rotating body (15) is rotatably connected inside the limiting ring (14).
7. The insulated gauge block hardness testing device according to claim 2, characterized in that, The equipment box (10) is fixedly connected to a guide post (22), and the two trapezoidal plates (20) are slidably connected to the outside of the same guide post (22).