Baseball cap quality detection device

Abstract

The utility model provides a baseball cap quality detection device. The baseball cap quality detection device comprises a base, a feeding and discharging device arranged on the base, a separation device, a conveying device and a detection table, the loading and unloading device is configured to be a first loading and unloading device, a second loading and unloading device and a third loading and unloading device; the conveying device can convey baseball caps to the detection table, the second feeding and discharging device and the third feeding and discharging device by clamping the warped visor. According to the baseball cap quality detection device, the feeding and discharging device, the separating device, the conveying device and the detection table are arranged, the feeding and discharging device can provide baseball caps to be detected for the conveying device, and the separating device can tilt a cap peak to assist the conveying device in clamping the baseball caps; the conveying device can convey the baseball caps to enable the baseball caps to pass the detection of the detection table, so that the baseball caps are automatically detected, the labor intensity of workers can be reduced, and the detection efficiency and the detection accuracy of the production quality of the baseball caps are improved.

Description

TECHNICAL FIELD

[0001] The utility model relates to quality detection technical field, especially relate to a baseball cap quality detection device. BACKGROUND

[0002] As a common dress accessory, baseball cap has been favored by consumers in the fashion and sports fields. With the continuous expansion of the baseball cap market, consumers' quality requirements for baseball caps are also getting higher and higher. The traditional production quality detection of baseball caps mainly relies on manual operation, which not only has low efficiency and high labor intensity, but also is easily affected by human factors, resulting in inaccurate detection results. SUMMARY

[0003] Therefore, the utility model aims at providing a baseball cap quality detection device to reduce labor intensity and improve the detection efficiency and accuracy of the production quality of baseball caps.

[0004] To achieve the above-mentioned purpose, the technical scheme of the utility model is as follows:

[0005] A baseball cap quality detection device comprises a base, an upper and lower device, a separation device, a conveying device and a detection table arranged on the base;

[0006] The upper and lower device is configured as a first upper and lower device, a second upper and lower device and a third upper and lower device;

[0007] The first upper and lower device is loaded with a plurality of baseball caps stacked along the height direction;

[0008] The separation device can lift the visor of the baseball cap located at the top of the first upper and lower device;

[0009] The conveying device can convey the baseball cap to the detection table, the second upper and lower device and the third upper and lower device by clamping the lifted visor;

[0010] The detection table comprises a platform for carrying the baseball cap, a lamp arranged above the platform, and a camera arranged above the platform for viewing the baseball cap.

[0011] Further, the upper and lower device comprises a first linear module arranged along the height direction, a support column arranged on the movable end of the first linear module, and a limiting channel arranged at the top of the first linear module; the support column is used to support the bottom of the baseball cap, and when the support column is driven by the first linear module, the support column can drive each of the stacked baseball caps to move along the height direction; the limiting channel can constrain the position of part of the baseball caps.

[0012] Further, the bottom of the first linear module is provided with a transversely arranged second linear module, which can drive the first linear module to move transversely.

[0013] Further, the base is provided with a portal frame, the conveying device is arranged on the cross beam of the portal frame, and the separating device is arranged on the stand column on one side of the portal frame; the first feeding and discharging device, the detection table, the second feeding and discharging device and the third feeding and discharging device are arranged in sequence around the conveying device; the conveying device comprises a vertical rotating shaft arranged on the cross beam, a plurality of extension arms extending outward from the rotating shaft, and clamps arranged at the ends of the extension arms and capable of being driven to clamp; the clamps can clamp the visors, and when the rotating shaft is driven to rotate, the rotating shaft can drive the baseball caps to move through the extension arms and the clamps.

[0014] Further, the cross beam of the portal frame is provided with a driving motor, and the driving motor is connected with the rotating shaft through a right-angle shaft reducer.

[0015] Further, the separating device comprises an electric push rod arranged on the stand column of the portal frame, a connecting frame arranged at the end of the housing of the electric push rod, a sliding sheet slidingly arranged on the connecting frame, and a raised portion hingedly arranged at one end of the sliding sheet; the connecting frame is formed with a sliding groove, the other end of the sliding sheet is connected with the driving end of the electric push rod, and the sliding sheet can be driven by the electric push rod to move transversely along the sliding groove; the upper end of the sliding groove is formed with a fixed arm, the end of the fixed arm is hingedly connected with a connecting rod, and the other end of the connecting rod is connected with the raised portion; when the sliding sheet moves, the sliding sheet can drive the raised portion to move close to or away from the first feeding and discharging device, and the connecting rod drives the raised portion to rotate, so that the end of the raised portion can be inserted into and separated from two adjacent visors.

[0016] Further, the bottom of the sliding sheet is formed with two limiting sheets, and the sliding groove is arranged between the two limiting sheets.

[0017] Further, a pulley is arranged between the bottom of the sliding sheet and the bottom wall of the sliding groove.

[0018] Further, the platform is arranged on the base through a support, the support is provided with a top plate located above the platform and used for arranging the lamp and the camera, and the lamp is a ring-shaped shadowless lamp.

[0019] Further, universal wheels are arranged at the four corners of the bottom of the base.

[0020] Compared with the prior art, the utility model has the following advantages:

[0021] The baseball cap quality detection device, through the setting of the feeding and discharging device, the separating device, the conveying device and the detection table, the feeding and discharging device can provide the baseball caps to be detected to the conveying device, and the separating device can lift the visor to assist the conveying device to clamp the baseball cap, and the conveying device can convey the baseball cap to pass through the detection of the detection table, so that the automatic detection of each baseball cap is realized, the labor intensity of personnel can be reduced, and the detection efficiency and detection accuracy of the production quality of the baseball cap are improved.

[0022] In addition, the first linear module can drive each baseball cap to move upwards, so that the limiting channel can constrain part of the baseball caps, thereby effectively realizing the feeding and discharging process of the baseball caps. The bottom of the first linear module is provided with a transversely arranged second linear module, which can drive the first linear module to move each baseball cap to the edge of the base, so as to take or place the baseball cap on the feeding and discharging device. Through the setting of the extension arm and the clamp driven by the rotating shaft, the clamp can hold the visor of the baseball cap, and is transferred to the detection table or other feeding and discharging device through the rotation of the rotating shaft.

[0023] In addition, through the setting of the right-angle shaft reducer and the driving motor, the torque output by the driving motor to the rotating shaft can be improved, so as to improve the stability of the conveying of the baseball cap. The setting of the lifting part in the separating device can separate the closely stacked baseball caps one by one, so as to be conveyed by the conveying device in sequence for detection. The bottom of the sliding sheet is formed with two limiting sheets, and the sliding groove is arranged between the two limiting sheets. The bottom of the sliding sheet is formed with two limiting sheets, and the sliding groove is arranged between the two limiting sheets, so as to limit the moving stroke of the sliding sheet.

[0024] Furthermore, a pulley is arranged between the bottom of the sliding sheet and the bottom wall of the sliding groove, so as to improve the smoothness of the movement of the sliding sheet. The lamp is a ring-shaped shadowless lamp, which has better lighting effect and is beneficial to the photographing of the camera and the subsequent image recognition. The four corners of the bottom of the base are each provided with a universal wheel, so as to move the baseball cap quality detection device. BRIEF DESCRIPTION OF DRAWINGS

[0025] The accompanying drawings, which form a part of this description, are included to provide a further understanding of the application and are incorporated in and constitute a part of this application. The embodiments of the application will be better understood from the following detailed description taken in connection with the accompanying drawings, in which:

[0026] Figure 1 The overall structure schematic view of the baseball cap quality detection device described in the embodiment of the application;

[0027] Figure 2 The structure schematic view of the detection table described in the embodiment of the application;

[0028] Figure 3A structure schematic view of the feeding and discharging device according to an embodiment of the present application is shown in the figure;

[0029] Figure 4 A structure schematic view of the conveying device according to an embodiment of the present application is shown in the figure;

[0030] Figure 5 A structure schematic view of the separating device in a first state according to an embodiment of the present application is shown in the figure;

[0031] Figure 6 A structure schematic view of the separating device in a second state according to an embodiment of the present application is shown in the figure;

[0032] Explanation of reference signs:

[0033] 1, base;

[0034] 101, gantry; 102, universal wheel;

[0035] 2, feeding and discharging device; 2a, first feeding and discharging device; 2b, second feeding and discharging device; 2c, third feeding and discharging device;

[0036] 201, first linear module; 202, support column; 203, limiting channel; 204, second linear module;

[0037] 3, separating device;

[0038] 301, electric push rod;

[0039] 302, connecting frame; 3021, sliding groove; 3022, fixed arm; 3023, connecting rod;

[0040] 303, sliding sheet; 3031, limiting sheet; 3032, pulley;

[0041] 304, raised part;

[0042] 4, conveying device;

[0043] 401, rotating shaft; 402, extension arm; 403, clamp; 404, driving motor; 405, right-angle shaft reducer;

[0044] 5, detection table;

[0045] 501, platform; 502, lamp; 503, camera; 504, support; 505, top plate. DETAILED DESCRIPTION

[0046] It should be noted that the embodiments in the present application and the features in the embodiments can be combined with each other without conflict.

[0047] In the following description, for purposes of explanation and not limitation, specific details are set forth such as particular architectures, techniques, etc. in order to provide a thorough understanding of the embodiments of the present application. However, it will be apparent to those skilled in the art that the present application can be practiced in other embodiments that depart from these specific details. In other instances, detailed descriptions of well-known systems, devices, circuits, and methods are omitted so as not to obscure the description of the present application with unnecessary detail.

[0048] In the description of the present application, it should be explained that if the terms indicating the orientation or position relationship such as "upper", "lower", "inner", "outer" appear, they are based on the orientation or position relationship shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, and therefore cannot be understood as limiting the present application. The indicated device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present application. In addition, if the terms "first", "second", etc. appear, they are only for the purpose of description, and cannot be understood as indicating or implying relative importance.

[0049] In addition, in the description of the present application, unless otherwise explicitly limited, the terms "mounting", "connection", "connection", "connector" should be understood broadly. For example, it can be fixedly connected, or it can be detachably connected, or integrally connected; it can be mechanically connected, or it can be electrically connected; it can be directly connected, or it can be indirectly connected through an intermediate medium; it can be the communication between two elements. For those skilled in the art, the specific meaning of the above terms in the present application can be understood in combination with the specific circumstances.

[0050] The present application will be described in detail below with reference to the accompanying drawings and in combination with the embodiments.

[0051] The present embodiment relates to a baseball cap quality detection device for detecting the production quality of a baseball cap. As shown in Figure 1 the whole structure, the present embodiment includes a base 1, an upper and lower device 2, a separation device 3, a conveying device 4 and a detection table 5 arranged on the base 1.

[0052] Among them, the upper and lower device 2 is configured as a first upper and lower device 2a, a second upper and lower device 2b and a third upper and lower device 2c, and the first upper and lower device 2a is loaded with a plurality of baseball caps stacked in the height direction.

[0053] The separation device 3 can lift the brim of the baseball cap located at the top of the first upper and lower device 2a. And the conveying device 4 can convey the baseball cap to the detection table 5, the second upper and lower device 2b and the third upper and lower device 2c by clamping the lifted brim. As Figure 2As shown, the detection table 5 comprises a platform 501 for carrying the baseball cap, a lamp 502 arranged above the platform 501, and a camera 503 arranged above the platform 501 for viewing the baseball cap.

[0054] It can be understood that the first feeding and discharging device 2a can sequentially transport each baseball cap arranged in a stack to the separating device 3, and the separating device 3 can lift the brim of the baseball cap at the top to separate the brim of the baseball cap from other baseball caps. Then, the conveying device 4 can clamp the baseball cap by clamping the brim to convey the baseball cap to the detection table 5, and the lamp 502 on the detection table 5 can irradiate the baseball cap so that the camera 503 can observe the quality of the surface of the baseball cap. After quality detection, according to the detection result, the conveying device 4 can convey the detected baseball cap to the second feeding and discharging device 2b or the third feeding and discharging device 2c. In a specific implementation, the second feeding and discharging device 2b is used to receive the baseball cap that does not pass the detection, and the third feeding and discharging device 2c is used to receive the baseball cap that passes the detection.

[0055] As described above, by arranging the feeding and discharging device 2, the separating device 3, the conveying device 4, and the detection table 5, the feeding and discharging device 2 can provide the baseball cap to be detected to the conveying device 4, and the separating device 3 can lift the brim to assist the conveying device 4 to clamp the baseball cap, so that the conveying device 4 can convey the baseball cap to pass the detection of the detection table 5 and finally be placed on the corresponding feeding and discharging device 2, so as to realize automatic detection of each baseball cap. Compared with the existing manual detection mode, the labor intensity of personnel can be reduced, and the detection efficiency and detection accuracy of the production quality of the baseball cap can be improved.

[0056] Based on the above overall introduction, specifically, the camera 503 of the embodiment is in communication connection with an external computer terminal, the camera 503 can take a picture of the baseball cap, the picture can be sent to the computer terminal and subjected to image recognition, and the computer terminal can output a detection result according to the image recognition structure to control the next action of the baseball cap quality detection device of the embodiment.

[0057] As a specific implementation form, as Figure 3As shown, the feeding and discharging device 2 of the embodiment comprises a first linear module 201 arranged along the height direction, a support column 202 arranged on the movable end of the first linear module 201, and a limiting passage 203 arranged on the top of the first linear module 201. The support column 202 is used to support the bottom of the baseball cap, and when the support column 202 is driven by the first linear module 201, the support column 202 can drive the stacked baseball caps to move along the height direction, and the limiting passage 203 can constrain part of the baseball caps. Therefore, the arrangement of the support column 202 can push the bottom of each baseball cap arranged in a stack, the first linear module 201 can drive each baseball cap to move upwards, so that each baseball cap moves to the separating device 3 and the conveying device 4, and at the same time, the limiting passage 203 has a similar profile to the edge of the baseball cap, so that the limiting passage 203 can constrain part of the baseball caps to prevent the stacked baseball caps from falling over, and at the same time, the baseball cap conveyed by the conveying device 4 can also fall on the top of the support column 202 through the limiting passage 203, thereby effectively realizing the feeding and discharging process of the baseball cap.

[0058] In addition, in order to facilitate the placement of the baseball cap in the first feeding and discharging device 2a and facilitate the taking of the baseball cap in the second feeding and discharging device 2b and the third feeding and discharging device 2c, the bottom of the first linear module 201 of the embodiment is provided with a second linear module 204 arranged transversely, and the second linear module 204 can drive the first linear module 201 to move transversely. Through the arrangement of the second linear module 204, the first linear module 201 can be driven to move each baseball cap to the edge of the base 1, so as to facilitate the taking or placing of the baseball cap on the feeding and discharging device 2.

[0059] As shown in Figure 1 , Figure 4 In the embodiment, the base 1 is provided with a gantry 101, the conveying device 4 is arranged on the cross beam of the gantry 101, and the separating device 3 is arranged on the stand column on one side of the gantry 101. The first feeding and discharging device 2a, the detection table 5, the second feeding and discharging device 2b, and the third feeding and discharging device 2c are arranged in sequence around the conveying device 4. The conveying device 4 comprises a vertical rotating shaft 401 arranged on the cross beam, a plurality of extension arms 402 extending outwardly from the rotating shaft 401, and clamps 403 arranged at the end of each extension arm 402 and capable of being driven to clamp. The clamp 403 can clamp the visor, and when the rotating shaft 401 is driven to rotate, the rotating shaft 401 can drive the baseball cap to move through the extension arm 402 and the clamp 403.

[0060] The extension arm 402 and the clip 403 driven by the rotating shaft 401 can hold the brim of the baseball cap, and through the rotation of the rotating shaft 401, the baseball cap can be transported to the detection table 5 or other feeding and discharging device 2, thereby realizing the conveying effect of the baseball cap. In the specific implementation, the clip 403 of the embodiment has a certain angle with the base 1, so as to facilitate the clip 403 to hold the arc-shaped brim, and the clip 403 of the embodiment can adopt the structure of the multi-link 3023, which can be driven to open or clamp by the motor.

[0061] In addition, in order to drive the rotating shaft 401 to rotate, the cross beam of the portal frame 101 is provided with a driving motor 404, and the driving motor 404 is connected with the rotating shaft 401 through a right-angle shaft reducer 405. Through the driving motor 404 and the right-angle shaft reducer 405, the torque output from the driving motor 404 to the rotating shaft 401 can be improved, so as to improve the stability of the conveying of the baseball cap.

[0062] As a specific implementation form, as shown in Figure 5 The separation device 3 of the embodiment includes an electric push rod 301 arranged on the column of the portal frame 101, a connecting frame 302 arranged at the shell end of the electric push rod 301, a sliding sheet 303 slidingly arranged on the connecting frame 302, and a lifting portion 304 hinged at one end of the sliding sheet 303. The connecting frame 302 is formed with a sliding groove 3021, and the other end of the sliding sheet 303 is connected with the driving end of the electric push rod 301, and the sliding sheet 303 can be driven by the electric push rod 301 to move transversely along the sliding groove 3021. The upper end of the sliding groove 3021 is formed with a fixed arm 3022, and the end of the fixed arm 3022 is hinged with a connecting rod 3023, and the other end of the connecting rod 3023 is connected with the lifting portion 304. When the sliding sheet 303 moves, the sliding sheet 303 can drive the lifting portion 304 to approach or move away from the first feeding and discharging device 2a, and the connecting rod 3023 drives the lifting portion 304 to rotate, so that the end of the lifting portion 304 can be inserted into and separated from the adjacent two brims.

[0063] Specifically, the lifting portion 304 of the embodiment has a first state of lifting the brim (as shown in Figure 5 ), and a second state of not lifting (as shown in Figure 6In the process of the second state turning into the first state, the electric push rod 301 drives the sliding sheet 303 to make the upturned part 304 close to the first feeding and discharging device 2a, which enables the end of the upturned part 304 to be inserted between the adjacent two brim of the stacked baseball caps on the top. Then, under the joint action of the connecting rod 3023 and the sliding sheet 303, the upturned part 304 can rotate around the hinge joint with the sliding sheet 303, so as to upturn the brim. Thus, by the arrangement of the upturned part 304, the closely stacked baseball caps can be separated one by one, so as to be sequentially conveyed by the conveying device 4 for detection.

[0064] In addition, the bottom of the sliding sheet 303 is formed with two limiting sheets 3031, and the sliding groove 3021 is arranged between the two limiting sheets 3031 to limit the moving stroke of the sliding sheet 303, so as to prevent the interference with the first feeding and discharging device 2a due to the excessive rotation range of the upturned part 304. Moreover, the bottom of the sliding sheet 303 of the embodiment is provided with a pulley 3032 between the bottom wall of the sliding groove 3021, so as to improve the smoothness of the movement of the sliding sheet 303.

[0065] In the embodiment, the platform 501 is arranged on the base 1 through the support 504, the support 504 is provided with a top plate 505 above the platform 501 and used for arranging the lamp 502 and the camera 503, and the lamp 502 is a ring-shaped shadowless lamp. The shadowless lamp will not generate shadow when irradiating the baseball cap, has better lighting effect, and is beneficial to the photographing of the camera 503 and the subsequent image recognition.

[0066] Finally, the base 1 of the embodiment is provided with a universal wheel 102 at each corner of the bottom, so as to facilitate the movement of the baseball cap quality detection device of the embodiment.

[0067] In summary, the baseball cap quality detection device of the embodiment is provided with the feeding and discharging device 2, the separating device 3, the conveying device 4 and the detection table 5. The feeding and discharging device 2 can provide the baseball caps to be detected to the conveying device 4, and the separating device 3 can upturn the brim to assist the conveying device 4 to hold the baseball cap, so that the conveying device 4 can convey the baseball cap to pass through the detection of the detection table 5, and finally be placed on the corresponding feeding and discharging device 2, so as to realize the automatic detection of each baseball cap. Compared with the existing manual detection mode, the personnel labor intensity can be reduced, and the detection efficiency and detection accuracy of the production quality of the baseball cap can be improved.

[0068] The above merely describes the preferred embodiment of the utility model, and is not used to limit the utility model. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model shall be included in the protection scope of the utility model.

Claims

1. A baseball cap quality detection device, characterized in that: it comprises a base (1), an upper and lower device (2), a separation device (3), a conveying device (4) and a detection table (5) arranged on the base (1); the upper and lower device (2) is configured as a first upper and lower device (2a), a second upper and lower device (2b) and a third upper and lower device (2c); the first upper and lower device (2a) is loaded with a plurality of baseball caps stacked in the height direction; the separation device (3) can lift the brim of the baseball cap at the top of the first upper and lower device (2a); the conveying device (4) can convey the baseball cap to the detection table (5), the second upper and lower device (2b) and the third upper and lower device (2c) by clamping the lifted brim; the detection table (5) comprises a platform (501) for carrying the baseball cap, a lamp (502) arranged above the platform (501), and a camera (503) arranged above the platform (501) for viewing the baseball cap.

2. The baseball cap quality detection device according to claim 1, characterized in that: the upper and lower device (2) comprises a first linear module (201) arranged in the height direction, a support column (202) arranged on the movable end of the first linear module (201), and a limiting channel (203) arranged at the top of the first linear module (201); the support column (202) is used to support the bottom of the baseball cap, and when the support column (202) is driven by the first linear module (201), the support column (202) can drive each of the stacked baseball caps to move in the height direction; the limiting channel (203) can constrain the position of part of the baseball caps.

3. The baseball cap quality detection device according to claim 2, characterized in that: the bottom of the first linear module (201) is provided with a second linear module (204) arranged transversely, and the second linear module (204) can drive the first linear module (201) to move transversely.

4. The baseball cap quality detection device according to claim 1, characterized in that: the base (1) is provided with a gantry (101), the conveying device (4) is arranged on the cross beam of the gantry (101), and the separation device (3) is arranged on the stand column on one side of the gantry (101); the first upper and lower device (2a), the detection table (5), the second upper and lower device (2b) and the third upper and lower device (2c) are arranged in sequence around the conveying device (4); the conveying device (4) comprises a vertical rotating shaft (401) arranged on the cross beam, a plurality of extension arms (402) extending outward from the rotating shaft (401), and clamps (403) arranged at the ends of the extension arms (402) and capable of being driven to clamp. ​ ​ ​ ​ ​ ​ ​ ​ ​ ​ ​ ​ ​ The clip (403) can clamp the visor, and when the rotating shaft (401) is driven to rotate, the rotating shaft (401) can drive the baseball cap to move through the extension arm (402) and the clip (403).

5. The baseball cap quality detection device according to claim 4, wherein: The cross beam of the gantry (101) is provided with a driving motor (404), and the driving motor (404) is connected with the rotating shaft (401) through a right-angle shaft reducer (405).

6. The baseball cap quality detection device according to claim 4, wherein: The separating device (3) comprises an electric push rod (301) arranged on the column of the gantry (101), a connecting frame (302) arranged at the shell end of the electric push rod (301), a sliding sheet (303) slidingly arranged on the connecting frame (302), and a lifting portion (304) hinged at one end of the sliding sheet (303); The connecting frame (302) is formed with a sliding groove (3021), and the other end of the sliding sheet (303) is connected with the driving end of the electric push rod (301), and the sliding sheet (303) can be driven by the electric push rod (301) to move transversely along the sliding groove (3021); The upper end of the sliding groove (3021) is formed with a fixed arm (3022), and the end of the fixed arm (3022) is hinged with a connecting rod (3023), and the other end of the connecting rod (3023) is connected to the lifting portion (304); When the sliding sheet (303) moves, the sliding sheet (303) can drive the lifting portion (304) to approach or move away from the first feeding and discharging device (2a), and the connecting rod (3023) drives the lifting portion (304) to rotate, so that the end of the lifting portion (304) can be inserted into and separated from the adjacent two visors.

7. The baseball cap quality detection device according to claim 6, wherein: The bottom of the sliding sheet (303) is formed with two limiting sheets (3031), and the sliding groove (3021) is arranged between the two limiting sheets (3031).

8. The baseball cap quality detection device according to claim 7, wherein: A pulley (3032) is arranged between the bottom of the sliding sheet (303) and the bottom wall of the sliding groove (3021).

9. The baseball cap quality detection device according to any one of claims 1 to 8, wherein: The platform (501) is arranged on the base (1) through a support (504), the support (504) is provided with a top plate (505) located above the platform (501) and used for arranging the lamp (502) and the camera (503), and the lamp (502) is a ring-shaped shadowless lamp.

10. The baseball cap quality detection device according to any one of claims 1 to 8, wherein: Universal wheels (102) are arranged at the four corners of the bottom of the base (1).

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