Cast-aluminum rotor production detection equipment

Abstract

The utility model relates to the technical field of rotor test equipment, and discloses cast-aluminum rotor production detection equipment which comprises a workbench, the bottom of the workbench is fixedly connected with a base, the upper surface of the workbench is fixedly connected with a control table, the side wall of the control table is fixedly connected with a supporting column, one end of the supporting column is fixedly connected with a first fixing plate, and the other end of the supporting column is fixedly connected with a second fixing plate. A second fixing column is fixedly connected to one side wall of the fixing plate, a triangular plate is fixedly connected to one end of the second fixing column, a motor is fixedly connected to the side wall of the triangular plate, a rotating column is fixedly connected to the output end of the motor, the side wall of the rotating column is rotatably connected to the interior of the triangular plate, and a rotating block is fixedly connected to the side wall of the rotating column. According to the utility model, the motor is started to enable the rotating block to rotate, and then the rotating block drives the rotating strip to rotate, so that the sliding block drives the supporting block to slide on the side wall of the second fixing plate to achieve the effect of fixing different cast-aluminum rotors, and the working efficiency of the equipment is improved through the structure.

Description

TECHNICAL FIELD

[0001] The utility model relates to rotor testing equipment technical field especially relates to a cast aluminum rotor production detection equipment. BACKGROUND

[0002] The cast aluminum rotor is a kind of rotor type commonly used in motor, it is composed of rotor core and aluminum bar (aluminum cage).Compared with traditional copper bar rotor, cast aluminum rotor has the advantages of lower cost, simple structure and being convenient to adopt special slot shape to improve motor starting performance.The electromagnetic performance of cast aluminum rotor mainly depends on the size of lamination slot shape, resistivity and compactness of aluminum cage.Because the slot shape of cast aluminum rotor is not limited, the optimal slot shape can be designed, thereby improving the overall performance of motor, and the cast aluminum rotor production detection equipment is a special equipment for detecting the quality of cast aluminum rotor, ensures that cast aluminum rotor reaches the established quality standard in production process, thereby guaranteeing the performance and safety of final product.

[0003] The traditional cast aluminum rotor production detection equipment is composed of measurement sensor, test tool fixture, display and the like.When rotor rotates in the environment containing magnetic field, aluminum bar inside rotor will cut magnetic force line, and electromagnetic induction phenomenon is generated, which generates eddy current in aluminum bar, and further influences the magnetic field distribution around, measurement sensor captures these magnetic field changes, and signal is transmitted to PLC controller and industrial computer for processing, and through analyzing these signals, various defects in rotor can be detected.

[0004] The traditional cast aluminum rotor production detection equipment can only detect the same specification of cast aluminum rotor fixedly, when different size cast aluminum rotor is encountered, different equipment needs to be replaced, thereby reducing detection efficiency, and the cast aluminum rotor production detection equipment is proposed to solve the above problems. UTILITY MODEL CONTENTS

[0005] In order to make up for the above shortcomings, the utility model provides a cast aluminum rotor production detection equipment, aims at improving the problems in prior art that same specification of cast aluminum rotor can only be detected fixedly, when different size cast aluminum rotor is encountered, different equipment needs to be replaced, thereby reducing detection efficiency.

[0006] In order to realize the above purpose, the utility model adopts the following technical scheme:

[0007] The application discloses a cast aluminum rotor production detection equipment, which comprises a workbench, a base fixedly connected to the bottom of the workbench, a control cabinet fixedly connected to the upper surface of the workbench, a supporting column fixedly connected to the side wall of the control cabinet, a first fixed plate fixedly connected to one end of the supporting column, a second fixed column fixedly connected to the side wall of the first fixed plate, a triangular plate fixedly connected to one end of the second fixed column, a motor fixedly connected to the side wall of the triangular plate, a rotating column fixedly connected to the output end of the motor, the rotating column being rotatably connected to the inside of the triangular plate, a rotating block fixedly connected to the side wall of the rotating column, a second fixed plate fixedly connected to the upper surface of the triangular plate, a sliding block slidingly connected to the side wall of the second fixed plate, a supporting block fixedly connected to the side wall of the sliding block, and a rotating strip rotatably connected to the side wall of the supporting block, one end of the rotating strip being rotatably connected to the inside of the rotating block.

[0008] As a further description of the above technical solution:

[0009] The upper surface of the workbench is fixedly connected with a second fixed block, the side wall of the second fixed block is fixedly connected with an electric push rod, the output end of the electric push rod is fixedly connected with a mounting block, and a sliding assembly is arranged in the mounting block to assist the sliding of the mounting block.

[0010] As a further description of the above technical solution:

[0011] The sliding assembly comprises a sliding plate, the side wall of the sliding plate is fixedly connected in the mounting block, and the side wall of the sliding plate is slidingly connected in the workbench.

[0012] As a further description of the above technical solution:

[0013] The upper surface of the control cabinet is fixedly connected with a first fixed column, the side wall of the first fixed column is fixedly connected with a first fixed block, and the side wall of the first fixed block is fixedly connected with a display screen.

[0014] As a further description of the above technical solution:

[0015] The side wall of the mounting block is fixedly connected with a third fixed block, and the inside of the mounting block is fixedly connected with a hydraulic rod.

[0016] As a further description of the above technical solution:

[0017] The output end of the hydraulic rod penetrates through the third fixed block and is fixedly connected with a connecting block, and a rotating plate one is rotatably connected in the connecting block.

[0018] As a further description of the above technical solution:

[0019] The one side wall of the rotating plate is rotationally connected with rotating plate two, one end of the rotating plate two is rotationally connected with the side wall of the fixed block three, the other end of the rotating plate two is rotationally connected with a clamping plate, and the side wall of the clamping plate is provided with a detector.

[0020] As further description of the above technical solutions:

[0021] The side wall of the fixed block three is rotationally connected with rotating plate three, and one end of the rotating plate three is rotationally connected with the side wall of the clamping plate.

[0022] The utility model has the advantages of the following beneficial effects:

[0023] 1、 the utility model discloses, through starting motor and make rotating block rotation, and then make it drive rotating strip rotation, thereby let the sliding block take prop block and slide in fixed plate two side wall reach the effect of the fixed different cast aluminum rotor, solve part cast aluminum rotor production detection equipment since only fixed detection same specification cast aluminum rotor, when meeting different size cast aluminum rotor needs to replace different equipment, thereby reduce the detection efficiency problem, improve the working efficiency of equipment through the above structure.

[0024] 2、 the utility model discloses, through starting hydraulic rod, make it promote connecting block, let rotating plate one drive rotating plate two rotation, make clamping plate move outward, thereby loosen detector, reach the dismounting effect, solve part cast aluminum rotor production detection equipment when detector appears the trouble, inconveniently dismounts the problem of detector, improve the practicality of equipment through the above structure. BRIEF DESCRIPTION OF DRAWINGS

[0025] Figure 1 A three-dimensional schematic view of a cast aluminum rotor production detection equipment is provided for the utility model;

[0026] Figure 2 A structure schematic view of a triangular plate part of a cast aluminum rotor production detection equipment is provided for the utility model;

[0027] Figure 3 A structure schematic view of a clamping plate part of a cast aluminum rotor production detection equipment is provided for the utility model.

[0028] LEGEND:

[0029] 1, workbench; 2, base; 3, control console; 4, fixed column one; 5, fixed block one; 6, display screen; 7, support column; 8, fixed plate one; 9, fixed column two; 10, motor; 11, triangular plate; 12, fixed plate two; 13, sliding block; 14, support block; 15, rotating column; 16, rotating block; 17, rotating bar; 18, fixed block two; 19, electric push rod; 20, mounting block; 21, sliding plate; 22, fixed block three; 23, hydraulic rod; 24, connecting block; 25, rotating plate one; 26, rotating plate two; 27, clamping plate; 28, rotating plate three; 29, detector. DETAILED DESCRIPTION

[0030] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the protection scope of the utility model.

[0031] Referring to Figure 1 And Figure 2 An embodiment provided by the utility model: a cast aluminum rotor production detection equipment, including workbench 1, the bottom of workbench 1 is fixedly connected with base 2, the upper surface of workbench 1 is fixedly connected with control console 3, the side wall of control console 3 is fixedly connected with support column 7, one end of support column 7 is fixedly connected with fixed plate one 8, the side wall of fixed plate one 8 is fixedly connected with fixed column two 9, one end of fixed column two 9 is fixedly connected with triangular plate 11, the side wall of triangular plate 11 is fixedly connected with motor 10, the output end of motor 10 is fixedly connected with rotating column 15, the side wall of rotating column 15 is rotatably connected in triangular plate 11, the side wall of rotating column 15 is fixedly connected with rotating block 16, the upper surface of triangular plate 11 is fixedly connected with fixed plate two 12, the side wall of fixed plate two 12 is slidably connected with sliding block 13, the side wall of sliding block 13 is fixedly connected with support block 14, the side wall of support block 14 is rotatably connected with rotating bar 17, one end of rotating bar 17 is rotatably connected in rotating block 16, the upper surface of control console 3 is fixedly connected with fixed column one 4, the side wall of fixed column one 4 is fixedly connected with fixed block one 5, the side wall of fixed block one 5 is fixedly connected with display screen 6;

[0032] When operating the device to detect different sizes of cast aluminum rotor, first need to be placed in the cast aluminum rotor set on the side wall of the support block 14, ensure that the rotor can be placed firmly, then, start the motor 10, this action will lead to rotating column 15 began to rotate, with the movement of rotating column 15, rotating block 16 connected with it also began to rotate, this rotation is transmitted through the rotating bar 17, and finally through the rotating bar 17 to pull the support block 14, support block 14 under the action of the force along the fixed plate two 12 side wall sliding, until the side wall of the support block 14 and the inner wall of the cast aluminum rotor closely, so as to realize the effective fixation of the rotor, through the above structure can adjust the clamping device to adapt to different workpiece size, improve the flexibility and accuracy of detection, so as to ensure the quality of the final product.

[0033] With reference to Figure 1 And Figure 3 The upper surface of the workbench 1 is fixedly connected with a fixed block two 18, the side wall of the fixed block two 18 is fixedly connected with an electric push rod 19, the output end of the electric push rod 19 is fixedly connected with a mounting block 20, the inside of the mounting block 20 is provided with a sliding assembly for assisting the sliding of the mounting block 20, the sliding assembly comprises a sliding plate 21, the side wall of the sliding plate 21 is fixedly connected in the inside of the mounting block 20, the side wall of the sliding plate 21 is slidingly connected in the inside of the workbench 1, the side wall of the mounting block 20 is fixedly connected with a fixed block three 22, the inside of the mounting block 20 is fixedly connected with a hydraulic rod 23, the output end of the hydraulic rod 23 penetrates through the fixed block three 22 and is fixedly connected with a connecting block 24, the inside of the connecting block 24 is rotatably connected with a rotating plate one 25, the side wall of the rotating plate one 25 is rotatably connected with a rotating plate two 26, one end of the rotating plate two 26 is rotatably connected with the side wall of the fixed block three 22, the other end of the rotating plate two 26 is rotatably connected with a clamping plate 27, the side wall of the clamping plate 27 is provided with a detector 29, the side wall of the fixed block three 22 is rotatably connected with a rotating plate three 28, one end of the rotating plate three 28 is rotatably connected with the side wall of the clamping plate 27.

[0034] After the rotor is fixed, the electric push rod 19 can be started to push the mounting block 20 to slide along the sliding plate 21 inside the workbench 1, through such operation, the cast aluminum rotor can be smoothly sleeved into the detector 29 for detailed detection, the detector 29 is the prior art and will not be described here, when the detector 29 needs to be replaced, the hydraulic rod 23 needs to be started first, through starting the hydraulic rod 23, a pushing force can be generated, the pushing force will be transmitted to the connecting block 24, when the connecting block 24 is pushed, the rotating plate one 25 starts to rotate, the rotating plate two 26 is synchronously rotated by the rotating plate one 25, with the rotation of the rotating plate two 26, the clamping plate 27 starts to move outward, because the rotating plate two 26 provides a power source for the clamping plate 27 to open, at the same time, the rotating plate three 28 is forced to rotate, the rotating plate three 28 rotates to loosen the detector 29, so that the detector 29 can be taken off from the original position, through such operation, the replacement of the detector 29 can be smoothly completed.

[0035] Working principle: when the device is used to detect the cast aluminum rotor, different sizes of cast aluminum rotors are encountered, first, the cast aluminum rotor is sleeved on the side wall of the supporting block 14, then the motor 10 is started to rotate the rotating column 15, the rotating block 16 is rotated to drive the rotating strip 17 to rotate, the supporting block 14 is pulled, the sliding block 13 and the supporting block 14 slide on the side wall of the fixed plate two 12 under the pulling force, until the side wall of the supporting block 14 is attached to the inner wall of the cast aluminum rotor, the effect of fixing is achieved, then the electric push rod 19 is started to push the mounting block 20 to slide inside the workbench 1 through the sliding plate 21, so that the cast aluminum rotor is sleeved into the detector 29 for detection, when the detector 29 needs to be replaced, the hydraulic rod 23 is started to push the connecting block 24, the rotating plate one 25 is rotated to drive the rotating plate two 26 to start rotating, the clamping plate 27 starts to move outward, at the same time, the rotating plate three 28 is forced to rotate to loosen the detector 29, at this time, the detector 29 can be taken off.

[0036] Finally, it should be noted that: the above only for preferred embodiments of the present application, and not for limiting the present application, although the present application has been described in detail with reference to the foregoing embodiments, for those skilled in the art, the technical solutions recorded in the foregoing embodiments can be modified, or some technical features can be replaced, any modification, equivalent replacement, improvement, etc. within the spirit and principles of the present application, should be included in the protection scope of the present application.

Claims

1. A production and testing equipment for cast aluminum rotors, comprising a workbench (1), characterized in that: The workbench (1) is fixedly connected to a base (2) at its bottom. A control console (3) is fixedly connected to the upper surface of the workbench (1). A support column (7) is fixedly connected to the side wall of the control console (3). A fixing plate (8) is fixedly connected to one end of the support column (7). A fixing column (9) is fixedly connected to the side wall of the fixing plate (8). A triangular plate (11) is fixedly connected to one end of the fixing column (9). A motor (10) is fixedly connected to the side wall of the triangular plate (11). A rotating column is fixedly connected to the output end of the motor (10). (15) The side wall of the rotating column (15) is rotatably connected to the inside of the triangular plate (11). The side wall of the rotating column (15) is fixedly connected to a rotating block (16). The upper surface of the triangular plate (11) is fixedly connected to a second fixing plate (12). The side wall of the second fixing plate (12) is slidably connected to a slider (13). The side wall of the slider (13) is fixedly connected to a support block (14). The side wall of the support block (14) is rotatably connected to a rotating strip (17). One end of the rotating strip (17) is rotatably connected to the inside of the rotating block (16).

2. The aluminum rotor production and testing equipment according to claim 1, characterized in that: The upper surface of the workbench (1) is fixedly connected to a second fixing block (18), and the side wall of the second fixing block (18) is fixedly connected to an electric push rod (19). The output end of the electric push rod (19) is fixedly connected to an installation block (20), and the installation block (20) is provided with a sliding component inside for assisting in sliding the installation block (20).

3. The aluminum rotor production and testing equipment according to claim 2, characterized in that: The sliding assembly includes a sliding plate (21), the side wall of which is fixedly connected inside the mounting block (20), and the side wall of which is slidably connected inside the worktable (1).

4. The aluminum rotor production and testing equipment according to claim 1, characterized in that: The upper surface of the control console (3) is fixedly connected to a fixing column (4), the side wall of the fixing column (4) is fixedly connected to a fixing block (5), and the side wall of the fixing block (5) is fixedly connected to a display screen (6).

5. The aluminum rotor production and testing equipment according to claim 2, characterized in that: The mounting block (20) has a fixing block three (22) fixedly connected to its side wall, and a hydraulic rod (23) is fixedly connected inside the mounting block (20).

6. The aluminum rotor production and testing equipment according to claim 5, characterized in that: The output end of the hydraulic rod (23) passes through the fixed block three (22) and is fixedly connected to the connecting block (24). The connecting block (24) is rotatably connected to the rotating plate one (25).

7. The aluminum rotor production and testing equipment according to claim 6, characterized in that: Rotating plate one (25) is rotatably connected to rotating plate two (26) on its side wall. One end of rotating plate two (26) is rotatably connected to the side wall of fixed block three (22). The other end of rotating plate two (26) is rotatably connected to clamping plate (27). A detector (29) is provided on the side wall of clamping plate (27).

8. The aluminum rotor production and testing equipment according to claim 7, characterized in that: The fixed block three (22) is rotatably connected to the side wall of the rotating plate three (28), and one end of the rotating plate three (28) is rotatably connected to the side wall of the clamping plate (27).

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