Intelligent testing device with positioning function
By introducing GPS positioning and WiFi modules into the motor testing device, the problem of the non-fixed location of the motor testing device was solved, enabling real-time monitoring and management of motor test data, and improving production efficiency and product quality.
Patent Information
- Application Number
- CN202422957585.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-02
- Publication Date
- 2025-11-21
- Estimated Expiration
- 2034-12-02
AI Technical Summary
Existing motor testing equipment is shared by multiple production lines, resulting in inconsistent and difficult-to-find locations. Furthermore, it cannot perform production line quality monitoring when producing a small number of motors, affecting production efficiency and product quality.
A positioning-enabled intelligent testing device was designed, comprising a motor under test, a testing platform, a control board, and a vision sensor. It utilizes a GPS positioning module and a WiFi module to achieve platform positioning and data transmission. Combined with an ammeter, voltmeter, and start button, it performs motor testing and records codes for data logging and retrieval.
It enables accurate positioning of the testing equipment, ensures real-time monitoring and management of motor test data, avoids quality problems caused by production line changes, and improves production efficiency and product quality.
Smart Images
Figure CN223582030U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model belongs to motor test technical field, concretely relates to a positioning intelligent testing device. BACKGROUND
[0002] In the motor production process, motor test can accurately measure the basic performance parameters of motor, and through measuring the rotating speed, torque and the like of motor, whether the motor reaches the design requirement can be judged, and potential defects in the motor manufacturing process can be found. Moreover, the motor test result can provide basis for process optimization and help production process improvement, and these test data can help enterprises to reasonably arrange production process.
[0003] At present, the motor product test device is shared by multiple production lines, so it is often moved, and its storage place is not fixed. Since there is no positioning device in the use process, during the regular calibration of products, the situation of searching for the test device everywhere often occurs, which consumes manpower. In addition, at the end of product production, problems such as material shortage often occur. In order not to delay the production line time, a small part of the tail number motor is manufactured and measured separately in another environment, which leads to that the production and manufacturing are different from the production line of large goods, and the product quality is easily reduced due to the production according to the normal large goods process. UTILITY MODEL CONTENT
[0004] The technical problem to be solved by the utility model is that the existing motor test device is shared by multiple production lines, so it is often moved, which is not convenient for searching, and at the same time, during the production of a small part of the tail number motor, the production line quality cannot be monitored due to the change of the production line.
[0005] To solve the above technical problems, the utility model provides a technical scheme of a positioning intelligent test device, characterized by comprising a measured motor, a test machine and a control panel, wherein the measured motor is connected with the test machine through insertion test, and the control panel is located in the interior of the test machine.
[0006] The test machine is connected with the measured motor through the positioning table and insertion, and the motor tester is arranged below the positioning table. An integral computer is arranged on one side of the positioning table. A visual sensor is arranged above the positioning table and located on one side of the measured motor. Corresponding recording codes are arranged on one side of the visual sensor.
[0007] The control panel is a circuit board with an MCU module, and a WiFi module and a GPS positioning module are arranged on the control panel. The control panel is connected with a power module in the interior of the test machine.
[0008] As a preferred technical scheme of the utility model, the test machine is connected with the measured motor through the motor control interface, and the current-voltage meter is connected between the motor control interface and the control panel.
[0009] As a preferred technical scheme of the utility model, the control panel is connected with the ammeter and voltmeter and the integrated computer through a plurality of Rs485 interfaces.
[0010] As a preferred technical scheme of the utility model, the test machine is provided with a starting button connected with the motor control interface through the control panel.
[0011] As a preferred technical scheme of the utility model, the record code is one or a plurality of combinations of one-dimensional code, two-dimensional code and combined code.
[0012] As a preferred technical scheme of the utility model, the power module comprises a commercial power conversion module and a UPS power supply.
[0013] As a preferred technical scheme of the utility model, the integrated computer is connected with the instrument calibration management center through a WiFi module.
[0014] Compared with the prior art, the utility model has the advantages of:
[0015] The belt positioning intelligent testing device is provided with a GPS positioning device, so that the position of the test machine can be positioned conveniently, the problem of searching for the test machine everywhere can be avoided, the test data can be recorded in connection with the record code of the motor, data transmission can be carried out through the WiFi module, the measurement result can be monitored in real time at any time, and the quality problem caused by the change of the production line can be found in time. BRIEF DESCRIPTION OF DRAWINGS
[0016] Figure 1 Fig. 1 is a left side perspective view of the belt positioning intelligent testing device of the utility model.
[0017] Figure 2 Fig. 2 is a right side perspective view of the belt positioning intelligent testing device of the utility model.
[0018] Figure 3 Fig. 3 is an internal structure view of the test machine of the belt positioning intelligent testing device of the utility model.
[0019] Figure 4 Fig. 4 is a circuit connection schematic view of the belt positioning intelligent testing device of the utility model.
[0020] As shown in the figure:
[0021] 1. Motor under test; 2. Test bench; 3. Control board; 4. Positioning platform; 5. Motor tester; 6. All-in-one computer; 7. Vision sensor; 8. Recording coder; 9. MCU module; 10. WiFi module; 11. GPS positioning module; 12. Power supply module; 13. Motor control interface; 14. Ammeter and voltmeter; 15. Start button; 16. Mains power conversion module; 17. UPS power supply; 18. Instrument calibration management center. Detailed Implementation
[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0023] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installed," "equipped with," and "connected," etc., should be interpreted broadly. For example, "connected" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be a connection within two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.
[0024] Example 1:
[0025] As per the instruction manual Figures 1-4 As shown, a positioning intelligent testing device includes a motor under test 1, a testing platform 2, and a control board 3, wherein the motor under test 1 is plugged into the testing platform 2 for testing, and the control board 3 is located inside the testing platform 2.
[0026] In this invention, the testing machine 2 is connected to the motor under test 1 via a positioning platform 4, and a motor tester 5 is located below the positioning platform 4. The testing machine 2 is connected to the motor under test 1 via a motor control interface 13, and an ammeter and voltmeter 14 are connected between the motor control interface 13 and the control board 3. An integrated computer 6 is located on one side of the positioning platform 4. The control board 3 is connected to the ammeter and voltmeter 14 and the integrated computer 6 via multiple RS485 interfaces. The integrated computer 6 is connected to the instrument calibration management center 18 via a WiFi module 10. The testing machine 2 is equipped with a start button 15 connected to the motor control interface 13 via the control board 3.
[0027] The utility model discloses a visual sensor 7 is arranged on the side of the measured motor 1 of positioning table 4 top in the utility model, and the corresponding record code 8 is arranged on the side of visual sensor 7 of measured motor 1, and record code 8 is one or more combinations of one-dimensional code, two-dimensional code, combination code;
[0028] In the utility model, the control panel 3 is a circuit board with MCU module 9, and the control panel 3 is provided with a WiFi module 10 and a GPS positioning module 11, and the control panel 3 is connected with a power module 12 in the inside of the test machine table 2, and the power module 12 includes a commercial power conversion module 16 and a UPS power supply 17.
[0029] In the utility model, the measured motor 1 is plugged through the positioning table 4 on the test mechanism in the specific implementation, ensures the motor installation position accurate, and is convenient for subsequent test, and then the measured motor 1 is connected with motor control interface 13, and when plugging the measured motor 1, the record code 8 on the side of the measured motor 1 is recorded through the visual sensor 7 on the side of positioning table 4, to record the test data of the measured motor 1, and is convenient for later positioning search;
[0030] The WiFi module 10 on the control panel 3 is used to realize the communication between the device and the outside, the GPS positioning module can obtain the position information of the device, and the control panel 3 is connected with the current and voltage meter 14 and the integrated computer 6 through a plurality of Rs485 interfaces, realizes the transmission of data, after pressing the start button 15, the control panel 3 can control the start of the motor, and the current and voltage changes in the motor starting process are monitored through the current and voltage meter 14, these data are transmitted to the control panel 3, and then transmitted to the integrated computer 6, the integrated computer 6 is connected with the instrument calibration management center 18 through the WiFi module 10, and the test data (such as the current and voltage data of the motor, and the position information of the device) are sent to the instrument calibration management center 18, which is convenient for the remote management and monitoring of the test process of the test machine table 2.
[0031] The utility model and its implementation mode are described above, and this kind of description has no limit, and the embodiment shown in the specific embodiment is only one of the embodiment of the utility model, and the actual structure is not limited to this. In general, if the ordinary skilled person in the art is inspired, without departing from the utility model creation tenet, the structure mode and embodiment similar to the technical scheme are not created creatively, which should belong to the protection scope of the utility model.
Claims
1. A positioning-enabled intelligent testing device, characterized in that: It includes the motor under test, the test bench, and the control board. The motor under test is plugged into the test bench for testing, and the control board is located inside the test bench. The testing machine is connected to the motor under test via a positioning platform, and a motor tester is set below the positioning platform. An all-in-one computer is set on one side of the positioning platform, and a vision sensor is set on the side of the motor under test above the positioning platform. A corresponding recording code is set on the side of the motor under test located on the side of the vision sensor. The control board is a circuit board with an MCU module, and it is equipped with a WiFi module and a GPS positioning module. The control board is located inside the test machine and is connected to a power module.
2. The intelligent testing device with positioning according to claim 1, characterized in that: The testing machine is connected to the motor under test via a motor control interface, and an ammeter and voltmeter are connected between the motor control interface and the control board.
3. The intelligent testing device with positioning according to claim 2, characterized in that: The control board is connected to an ammeter, voltmeter, and an all-in-one computer via multiple RS485 interfaces.
4. The intelligent testing device with positioning according to claim 2, characterized in that: The testing machine is equipped with a start button that connects to the motor control interface via a control board.
5. The intelligent testing device with positioning according to claim 1, characterized in that: The record encoding is one or more combinations of one-dimensional codes, two-dimensional codes, and combined codes.
6. The intelligent testing device with positioning according to claim 1, characterized in that: The power module includes an AC power conversion module and a UPS power supply.
7. The intelligent testing device with positioning according to claim 1, characterized in that: The all-in-one computer is connected to the instrument and equipment management center via a WiFi module.