High-speed transformer radiator fin automatic production line
By introducing an integrated support frame and various electric components into the radiator fin production line, the deformation problem caused by material positional deviation was solved, improving product yield and production safety, and achieving stable material input and output and accurate positioning.
Patent Information
- Application Number
- CN202423173234.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-23
- Publication Date
- 2025-11-21
- Estimated Expiration
- 2034-12-23
AI Technical Summary
During the stamping process of radiator fins, the lack of limiting components at the material entry and exit points can cause material position deviation or unevenness, resulting in product deformation, irregularity, and abnormal dimensions, thus affecting the yield rate.
The system integrates components such as a support frame, a pressing hydraulic cylinder, a clamping electric actuator, a shifting electric slide rail, and an alignment electric actuator. Through limit support and position adjustment, it ensures the stability of material entry and exit. It also uses a fixed air pump and a limiting valve to control the entry and exit of the fixed pipe, enabling rapid material collection and accurate positioning.
It effectively avoids material displacement and deformation, ensures product yield and production safety, and guarantees the accuracy of stamped products and the alignment accuracy of continuous material receiving.
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Figure CN223582811U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to a radiator sheet production technical field, concretely to a high -speed type transformer radiator sheet automatic production line. BACKGROUND
[0002] The transformer radiator sheet is an important component in the transformer, is used for emitting the heat generated in the operation process of the transformer, keeps the normal operating temperature of the transformer to ensure its safe and effective operation, and the processing mode of the radiator sheet mainly includes cutting, extrusion, stamping, die casting and the like.
[0003] But now when the radiator sheet is stamped, the material needs to continuously go in and out, and the position of the material is not provided with the limiting part, so that when the material goes in and out, the stamping production product is deformed, irregular, and the size is abnormal, which greatly influences the yield of the product. UTILITY MODEL CONTENT
[0004] The utility model provides a high -speed type transformer radiator sheet automatic production line can effectively solve the problem that the above -mentioned background art proposes now when the radiator sheet is stamped, the material needs to continuously go in and out, and the position of the material is not provided with the limiting part, so that when the material goes in and out, the stamping production product is deformed, irregular, and the size is abnormal, which greatly influences the yield of the product.
[0005] In order to achieve the above object, the utility model provides the following technical scheme: a high -speed type transformer radiator sheet automatic production line, including the integrated support frame, the integrated support frame side end is provided with operation assembly, the operation assembly includes the pressure combination hydraulic cylinder;
[0006] The integrated support frame top end equidistant mounting has a plurality of pressure combination hydraulic cylinders, and a plurality of pressure combination hydraulic cylinders bottom ends are fixed with stamping top die, the integrated support frame inboard corresponding stamping top die position is fixed with stamping bottom die, and the integrated support frame both ends are symmetrically installed with clamping electric push rod, and two clamping electric push rods one end are fixed with clamping processing plate.
[0007] The integrated support frame inboard bottom end is fixed with the transposition electric slide rail, the transposition electric slide rail top end is connected with transposition processing frame through the slide rail seat, the transposition processing frame top end equidistant fixed has a plurality of alignment electric push rods, and the alignment electric push rod top end is fixed with alignment limiting frame.
[0008] The bottom end of the alignment limiting frame is connected with an access fixed pipe, a fixed air pump is installed on one side of the bottom end of the transposition processing frame through a motor base, a limiting valve is embedded and installed at one end of the access fixed pipe, winding motors are installed at both ends of the integrated support frame through motor bases, and a winding fixed frame is connected with the output shaft of the winding motor.
[0009] According to the technical scheme, the clamping processing plate is slidably sleeved on the inside of the integrated support frame, the input ends of the pressing hydraulic cylinder, the clamping electric push rod, the transposition electric slide rail, the alignment electric push rod, the fixed air pump, the limiting valve and the winding motor are electrically connected with the output of the external power supply.
[0010] According to the technical scheme, the transposition processing frame is slidably sleeved with the integrated support frame, and the length and width of the alignment limiting frame are equal to the length and width of the inside of the stamping bottom die.
[0011] According to the technical scheme, one end of the access fixed pipe is connected with one end of the fixed air pump through an adapter, and the winding fixed frame is rotatably sleeved on the inside of the integrated support frame.
[0012] According to the technical scheme, the side end of the integrated support frame is provided with a matching assembly, and the matching assembly comprises a winding and unwinding motor.
[0013] One end of the integrated support frame is provided with a winding and unwinding motor through a motor base, a winding and unwinding switch plate is connected with the top end of the output shaft of the winding and unwinding motor, a suction pipe frame is connected with the top end of the winding and unwinding switch plate, and a processing air pump is installed on one side of the top end of the winding and unwinding switch plate through a motor base.
[0014] The top end of the integrated support frame is connected with an integrated collection box, a plurality of collection springs are equidistantly installed on the inside of the integrated collection box, a plurality of collection springs are installed on the top end of the integrated collection box, limit electric push rods are symmetrically installed at positions corresponding to the winding motor on the side end of the integrated support frame, and limit matching plates are connected with one end of the limit electric push rods.
[0015] According to the technical scheme, one end of the suction pipe frame is connected with one end of the processing air pump through an adapter, and the input ends of the winding and unwinding motor, the processing air pump and the limit electric push rod are electrically connected with the output end of the external power supply.
[0016] Compared with the prior art, the utility model has the advantages that the structure is scientific and reasonable, and the use is safe and convenient.
[0017] 1、Set up has operation subassembly, through the winding motor drives the winding fixed frame to rotate, utilizes one end to put material one end winding, straightens out the material, avoids the material middle part to appear the drum to rise or the bending situation, supports the raw material by the clamping electric push rod and the clamping processing board, avoids the raw material to appear the position deviation, leads to the stamping product deformation or the damage situation to occur, by the transposition electric slide rail drives the transposition processing frame and the alignment electric push rod drives the alignment restriction frame to carry out the position adjustment, cooperates the fixed air pump and the restriction valve control in and out fixed pipe suction position, realizes the stamping cutting can realize the quick collection to the material, avoids the material directly downward to fall and knock the deformation damage, thereby effectively guarantees the product from the feeding production, the stamping processing and the discharge treatment safety and the accuracy, guarantees the product yield rate.
[0018] 2、Set up has cooperation subassembly, by the winding and unwinding motor drives the winding and unwinding switch board to rotate to the top of alignment restriction frame, cooperates the processing air pump and the suction pipe frame and takes the heat dissipation fin and carries out the vacuum adsorption, and utilizes the winding and unwinding motor drives the winding and unwinding switch board to rotate to the top of integrated collection box, places the heat dissipation fin to the top of collection fixed plate, by the gravity downward pressure and the collection spring upward push, makes the collection fixed plate in the continuous material collection case, gradually moves down, but the overall material collection level is always at the same height, guarantees the accuracy of continuous material collection alignment, and utilizes integrated collection box to limit, avoids the heat dissipation fin arbitrary stacking and sliding, guarantees the safety of storage and placement. BRIEF DESCRIPTION OF DRAWINGS
[0019] The accompanying drawings are included to provide a further understanding of the present application and are incorporated in and constitute a part of this specification, illustrate embodiments of the present application and are used to explain the present application, and do not constitute a limitation on the present application.
[0020] In the drawings:
[0021] Figure 1 is the three-dimensional structure schematic diagram of the present application;
[0022] Figure 2 is the structure schematic diagram of operation subassembly of the present application;
[0023] Figure 3 is the installation structure schematic diagram of the stamping top die of the present application;
[0024] Figure 4 is the structure schematic diagram of cooperation subassembly of the present application;
[0025] Reference numerals in the drawings: 1, integrated support frame;
[0026] 2. Operating components; 201. Pressing hydraulic cylinder; 202. Stamping top die; 203. Stamping bottom die; 204. Clamping electric push rod; 205. Clamping processing plate; 206. Shifting electric slide rail; 207. Shifting processing frame; 208. Alignment electric push rod; 209. Alignment limiting frame; 210. Inlet / outlet fixed pipe; 211. Fixed air pump; 212. Limiting valve; 213. Rewinding motor; 214. Rewinding fixed frame;
[0027] 3. Components: 301. Discharge / receiver; 302. Discharge / receiver switching plate; 303. Suction tube rack; 304. Processing air pump; 305. Integrated collection box; 306. Collection spring; 307. Collection fixing plate; 308. Limiting electric push rod; 309. Limiting mating plate. Detailed Implementation
[0028] The preferred embodiments of the present invention will be described below with reference to the accompanying drawings. It should be understood that the preferred embodiments described herein are for illustration and explanation only and are not intended to limit the present invention.
[0029] Example: Figures 1-4 As shown, this utility model provides a technical solution: a high-speed automatic production line for transformer radiator fins, including an integrated support frame 1. An operating component 2 is provided on the side of the integrated support frame 1. The operating component 2 includes a pressing hydraulic cylinder 201, a stamping top die 202, a stamping bottom die 203, a clamping electric push rod 204, a clamping processing plate 205, a shifting electric slide rail 206, a shifting processing frame 207, an alignment electric push rod 208, an alignment limiting frame 209, an inlet / outlet fixed pipe 210, a fixed air pump 211, a limiting valve 212, a winding motor 213, and a winding fixed frame 214.
[0030] Several pressing hydraulic cylinders 201 are equidistantly installed at the top of the integrated support frame 1. A stamping top die 202 is fixed at the bottom of the multiple pressing hydraulic cylinders 201. A stamping bottom die 203 is fixed at the position corresponding to the stamping top die 202 on the inner side of the integrated support frame 1. Clamping electric push rods 204 are symmetrically installed at both ends of the integrated support frame 1. A clamping treatment plate 205 is fixed at one end of the two clamping electric push rods 204. The clamping treatment plate 205 is slidably sleeved on the inner side of the integrated support frame 1 to achieve stable alignment support and ensure that the heat sink material can be clamped and limited when it enters.
[0031] The inside bottom end of the integrated support frame 1 is fixed with a transposition electric slide rail 206, the top end of the transposition electric slide rail 206 is connected with a transposition processing frame 207 through a slide rail seat, the transposition processing frame 207 is sleeved with the integrated support frame 1, realizes alignment support, guarantees stable positioning processing when position replacement moves, the top end of the transposition processing frame 207 is fixed with a plurality of alignment electric push rods 208 at equal intervals, the top end of the alignment electric push rod 208 is fixed with an alignment limiting frame 209, the length and width of the alignment limiting frame 209 are equal to the length and width of the inside of the stamping bottom die 203 respectively, guaranteeing the stability of limit material taking and limit protection;
[0032] The bottom end of the alignment limiting frame 209 is connected with an in-out fixed pipe 210, the bottom end of the transposition processing frame 207 is installed with a fixed air pump 211 through a motor seat on one side, one end of the in-out fixed pipe 210 is connected with one end of the fixed air pump 211 through an adapter, realizes stable suction processing, guarantees the stability of in-out material, one end of the in-out fixed pipe 210 is embedded and installed with a limiting valve 212, both ends of the integrated support frame 1 are installed with a winding motor 213 through a motor seat, the output shaft of the winding motor 213 is connected with a winding fixed frame 214, the winding fixed frame 214 is rotatably sleeved on the inside of the integrated support frame 1, realizes stable material winding and unwinding support positioning;
[0033] In order to realize stable operation of the equipment, the input end of the pressing hydraulic cylinder 201, the clamping electric push rod 204, the transposition electric slide rail 206, the alignment electric push rod 208, the fixed air pump 211, the limiting valve 212 and the winding motor 213 are electrically connected with the output of the external power supply.
[0034] The side end of the integrated support frame 1 is provided with a matching assembly 3, the matching assembly 3 includes a winding and unwinding motor 301, a winding and unwinding switch plate 302, a suction pipe frame 303, a processing air pump 304, an integrated collection box 305, a collection spring 306, a collection fixed plate 307, a limiting electric push rod 308 and a limiting matching plate 309;
[0035] The integrated support frame 1 is provided with a winding and unwinding motor 301 at one end through a motor base, the output shaft of the winding and unwinding motor 301 is provided with a winding and unwinding switch plate 302 at the top end, the winding and unwinding switch plate 302 is provided with a suction pipe frame 303 at the top end and is connected with one end of a treatment air pump 304 through an adapter, so that stable taking and placing operation is facilitated, the treatment air pump 304 is installed at the top end of the winding and unwinding switch plate 302 through a motor base, the integrated support frame 1 is provided with an integrated collection box 305 at the top end, a plurality of collection springs 306 are installed at the inner side of the integrated collection box 305 at equal intervals, a collection fixing plate 307 is installed at the top end of the plurality of collection springs 306, limit electric push rods 308 are symmetrically installed at positions corresponding to the winding motor 213 at the side end of the integrated support frame 1, the limit electric push rods 308 are provided with limit matching plates 309 at one end, in order to realize stable operation of the equipment, the input ends of the winding and unwinding motor 301, the treatment air pump 304 and the limit electric push rods 308 are electrically connected with the output end of an external power supply.
[0036] The working principle and use process of the utility model are as follows: when the transformer radiator sheet is processed, the staff uses external instruments to sleeve the winding fixing frame 214 with raw materials to the side end of the integrated support frame 1, and sleeve connection of the winding fixing frame 214 and the winding motor 213 is realized, after placing, the limit matching plate 309 is driven by the limit electric push rod 308 to clamp and position the raw materials, so that the raw materials are prevented from separating or deviating, the accuracy of placing and feeding is improved, the raw materials are pulled, the raw materials are moved to the side end of the empty winding fixing frame 214 at the other end of the integrated support frame 1, the winding fixing frame 214 is driven by the two groups of winding motors 213 to rotate, the whole winding is realized, the raw material position is switched through the two groups of winding motors 213 and the winding fixing frame 214, continuous and stable feeding is realized, and the waste produced by stamping and cutting is taken away and collected;
[0037] When the raw materials move, the clamping processing plate 205 is driven by the clamping electric push rod 204 to move along the integrated support frame 1, the raw materials are limited and supported, the position deviation of the raw materials is avoided, the accuracy of cutting positioning is ensured, the product damage caused by the position deviation of the raw materials is avoided, in production, the transposition processing frame 207 is driven by the transposition electric sliding rail 206 to move, one positioning limiting frame 209 is placed to the bottom end position of the stamping bottom die 203, the positioning limiting frame 209 is driven by the positioning electric push rod 208 to rise and slide into the stamping bottom die 203, the raw materials are impacted and pressed into shape by the stamping top die 202 driven by the pressing hydraulic cylinder 201 in cooperation with the stamping bottom die 203, the formed product falls to the top end of the positioning limiting frame 209 along the stamping bottom die 203, the suction position of the fixed pipe 210 is controlled by the fixed air pump 211 and the limiting valve 212, the heat dissipation sheet is adsorbed by the fixed pipe 210, the positioning limiting frame 209 is replaced by the positioning electric push rod 208 and the transposition electric sliding rail 206, and the continuous operation and discharging are realized;
[0038] The heat dissipation fins are taken by the processing air pump 304 and the suction pipe frame 303, and after the taking is completed, the receiving and taking box 305 is rotated to the top end of the integrated receiving and taking box 305 by the receiving and taking motor 301, and the heat dissipation fins are placed on the top end of the receiving and taking fixed plate 307, the receiving and taking fixed plate 307 is pushed to slide downward under the action of gravity, and is supported and positioned by the receiving and taking spring 306, so that the receiving and taking level is always at the same height, and the continuous stacking collection of the heat dissipation fins is guaranteed.
[0039] Finally, it should be noted that: the above only for the preferred examples of the utility model, and not for limiting the utility model, although the utility model is described in detail with reference to the foregoing embodiments, for the skilled in the art, it still can modify the technical scheme recorded in the foregoing embodiments, or equivalent replacement for part of the technical features. Any modification, equivalent replacement, improvement, etc. made within the spirit and principles of the utility model should be included in the protection scope of the utility model.
Claims
1. A high-speed transformer radiator fin automatic production line comprising an integrated support frame (1), characterized in that: The integrated support frame (1) is provided with an operation assembly (2) at the side end, and the operation assembly (2) comprises a pressing hydraulic cylinder (201); A plurality of pressing hydraulic cylinders (201) are equidistantly mounted at the top end of the integrated support frame (1), the bottom end of the plurality of pressing hydraulic cylinders (201) is fixed with a stamping top die (202), the inside of the integrated support frame (1) is fixed with a stamping bottom die (203) at a position corresponding to the stamping top die (202), and the two ends of the integrated support frame (1) are symmetrically provided with clamping electric push rods (204), and one end of the two clamping electric push rods (204) is fixed with a clamping treatment plate (205); The inside of the integrated support frame (1) is fixed with a transposition electric sliding rail (206) at the bottom end, the top end of the transposition electric sliding rail (206) is connected with a transposition treatment frame (207) through a sliding rail seat, a plurality of alignment electric push rods (208) are equidistantly fixed at the top end of the transposition treatment frame (207), and the top end of the alignment electric push rod (208) is fixed with an alignment limiting frame (209); The bottom end of the alignment limiting frame (209) penetrates and is connected with an in-out fixed pipe (210), the bottom end of the transposition treatment frame (207) is provided with a fixed air pump (211) on one side through a motor seat, one end of the in-out fixed pipe (210) is embedded and mounted with a limiting valve (212), and the two ends of the integrated support frame (1) are provided with a winding motor (213) through a motor seat, and the output shaft of the winding motor (213) is connected with a winding fixed frame (214).
2. The automatic production line for transformer radiator sheets of high speed type according to claim 1, characterized in that, The clamping treatment plate (205) is slidably sleeved in the inside of the integrated support frame (1), and the input ends of the pressing hydraulic cylinder (201), the clamping electric push rod (204), the transposition electric sliding rail (206), the alignment electric push rod (208), the fixed air pump (211), the limiting valve (212) and the winding motor (213) are electrically connected with the output of the external power supply.
3. The automatic production line for transformer radiator sheets of high speed type according to claim 1, characterized in that, The transposition treatment frame (207) is slidably sleeved with the integrated support frame (1), and the length and width of the alignment limiting frame (209) are equal to the length and width of the inside of the stamping bottom die (203), respectively.
4. The automatic production line for transformer radiator sheets of high speed type according to claim 1, characterized in that, One end of the in-out fixed pipe (210) is connected with one end of the fixed air pump (211) through an adapter, and the winding fixed frame (214) is rotatably sleeved in the inside of the integrated support frame (1).
5. The automatic production line for transformer radiator sheets of high speed type according to claim 1, characterized in that, The integrated support frame (1) is provided with a matching assembly (3) at the side end, and the matching assembly (3) comprises a take-up motor (301); One end of the integrated support frame (1) is provided with a take-up motor (301) through a motor seat, the output shaft of the take-up motor (301) is connected with a take-up switch plate (302) at the top end, the top end of the take-up switch plate (302) penetrates and is connected with a suction pipe frame (303), and one side of the top end of the take-up switch plate (302) is provided with a treatment air pump (304) through a motor seat; The integrated support frame (1) top end clamps integrated collection box (305), integrated collection box (305) inside equidistantly installs several collection springs (306), multiple collection springs (306) top end installs collection fixed plate (307), integrated support frame (1) side end corresponding winding motor (213) position place symmetrically installs limit electric push rod (308), limit electric push rod (308) one end clamps limit matching plate (309).
6. The high-speed transformer radiator sheet automatic production line according to claim 5, wherein The one end of the suction pipe frame (303) is connected with one end of the processing gas pump (304) through an adapter, and the input ends of the winding motor (301), the processing gas pump (304) and the limit electric push rod (308) are electrically connected with the output end of the external power supply.