Polymer battery folding and finishing mechanism

By designing a polymer battery edge finishing mechanism, a rodless cylinder drives a sliding component to move rollers to finish the battery edge, solving the problems of dimensional inconsistency and poor glue seam in battery production, and improving production quality and efficiency.

CN223583013UActive Publication Date: 2025-11-21TIANJIN JUYUAN NEW ENERGY TECH CO LTD +1
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202520325351.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-02-27
Publication Date
2025-11-21
Estimated Expiration
2035-02-27

AI Technical Summary

Technical Problem

In the existing lithium-ion battery production process, the double-folding equipment causes problems such as poor consistency in the battery body size, poor width, large glue seams, and poor glue separation, which affect production quality and efficiency.

Method used

Design a polymer battery edge-folding and finishing mechanism including mounting base components, drive components, sliding components, elastic buffer components, and finishing components. The sliding components are driven by a rodless cylinder to drive rollers to finish the battery edge folding. The elastic buffer prevents crushing, and the rollers made of high-hardness and wear-resistant materials ensure the finishing effect.

Benefits of technology

It effectively solves the problems of width defects and glue seams after battery folding, improves production quality and yield, reduces equipment maintenance costs, and enhances equipment versatility and space utilization.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223583013U_ABST
    Figure CN223583013U_ABST
Patent Text Reader

Abstract

The utility model belongs to the technical field of lithium ion batteries, and particularly relates to a mechanism for folding and finishing a polymer battery, which comprises a mounting basic part, a driving part, a sliding part, an elastic buffering part and a finishing part, the mounting basic part is used for mounting the whole mechanism on equipment and providing supporting and mounting positions for other parts; the driving part is used for driving the sliding part to move; the sliding part is connected with the driving part and can do linear motion under the action of the driving part; the elastic buffering part is arranged between the sliding part and the finishing part and provides elastic buffering for the finishing part; and the finishing part is used for finishing the folded edge of the polymer battery. The sliding part is driven by the driving part to drive the finishing part to finish the folded edge of the polymer battery, so that the problems of poor width, large glue line, glue failure and the like after the edge of the battery is folded can be effectively solved, and the production quality of the battery is remarkably improved.
Need to check novelty before this filing date? Find Prior Art

Description

TECHNICAL FIELD

[0001] The utility model belongs to lithium ion battery technical field, concretely relates to a polymer battery edge folding finishing mechanism. BACKGROUND

[0002] Lithium ion batteries are widely used in portable electronic devices, such as mobile phones, digital cameras and laptop computers, as well as large and medium-sized electric devices, such as electric vehicles, electric bicycles and electric tools, due to their high voltage, high specific energy, high cycle number and long storage time. With the growth of market demand, the performance and production efficiency of lithium ion batteries are increasingly improved.

[0003] In the battery production process, the double edge folding device often has problems such as width defect, large glue joint defect and glue opening defect caused by poor consistency of the main body size after folding the edge of the battery. The existing edge folding device has poor width size consistency after folding, which cannot effectively guarantee the product quality. These problems seriously affect the production quality and efficiency of the battery, and need to be solved urgently. UTILITARIAN CONTENT

[0004] The utility model aims at providing a polymer battery edge folding finishing mechanism to solve the problems in the prior art.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical scheme: a mechanism for polymer battery edge folding finishing, comprising a mounting base component, a driving component, a sliding component, an elastic buffer component and a finishing component; the mounting base component is used to mount the entire mechanism on the equipment and provide support and mounting position for other components; the driving component is used to drive the sliding component to move; the sliding component is connected with the driving component and can move linearly under the action of the driving component; the elastic buffer component is arranged between the sliding component and the finishing component to provide elastic buffer for the finishing component; the finishing component is used to perform finishing operation on the polymer battery edge folding.

[0006] Preferably, the mounting base component comprises a bottom plate, a base rib plate and a vertical plate, the bottom plate is used to mount on the equipment substrate, the base rib plate and the vertical plate are connected with each other and mounted on the bottom plate, and the vertical plate is mounted with the driving component and a linear guide rail mounting seat.

[0007] Preferably, the driving component comprises a rodless cylinder and a linear guide rail, the linear guide rail is mounted on the linear guide rail mounting seat, the rodless cylinder is connected with the sliding component through a cylinder connecting plate, and the cylinder connecting plate is connected with the slider on the linear guide rail, so that the sliding component can move linearly along the slider of the linear guide rail under the driving of the rodless cylinder.

[0008] Preferably, the sliding component comprises a sliding plate, a rib plate and a bearing mounting stand, the rib plate is connected with the bearing mounting stand and is mounted on the sliding plate, and the sliding plate is connected with the driving component and moves with the driving of the driving component.

[0009] Preferably, the elastic buffering component comprises a shaft sleeve, a linear bearing, a shaft elastic retainer, a spring guide block, a guide column and a spring, the two shaft elastic retainers clamp the linear bearing into the bearing mounting stand, the guide column is sequentially inserted into the shaft sleeve, the linear bearing, the spring guide block and the spring, and is connected with the finishing component, and the finishing component is provided with elastic buffering by the spring.

[0010] Preferably, the finishing component comprises a roller support, a roller shaft, a washer, a ball bearing and a roller, each roller is provided with at least two ball bearings, the roller shaft passes through the washer, the ball bearing and the washer and is fixed on the roller support, the roller support is connected with the elastic buffering component, and the roller is used for roller finishing of the polymer battery edge.

[0011] The utility model discloses the beneficial effect is: the utility model discloses a driving component drive sliding component drive finishing component to the polymer battery edge finishing, can effectively solve the width of the battery edge after folding, and the problem such as big and open glue joint, the production quality of battery is improved obviously. In the finishing process, the elastic buffering component can make the finishing component contract under stress, prevent the appearance of the battery from being pressed and other appearance defects, further improve the yield of product. The driving mode of adopting rodless cylinder and linear guide rail makes the mechanism have the characteristics of long stroke and space saving, can satisfy the demand of battery edge finishing under different production scenes, improve the versatility and space utilization rate of equipment. The roller is made of material with high hardness, good wear resistance and high temperature resistance, such as SKD11 material, which prolongs the service life of the roller, reduces the equipment maintenance cost and improves the production efficiency. The rib plate is used for enhancing the connection strength between the sliding plate and the bearing mounting stand, ensuring the stability of the mechanism during operation, reducing the failure and error caused by loose parts. BRIEF DESCRIPTION OF DRAWINGS

[0012] Fig. 1 It is the perspective view of the utility model;

[0013] Fig. 2 It is the perspective view of another direction of the utility model;

[0014] Fig. 3 It is the enlarged view of the finishing component in the utility model. DETAILED DESCRIPTION

[0015] It should be noted that the embodiments in the present application and the features in the embodiments can be combined with each other without conflict.

[0016] In the description of the present application, it should be understood that the terms "center", "longitudinal", "transverse", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer" and the like indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the devices or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as limiting the present application. In addition, the terms "first", "second" and the like are only for descriptive purposes and cannot be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Therefore, the features defined with "first", "second" and the like can be explicitly or implicitly included one or more. In the description of the present application, unless otherwise stated, the meaning of "a plurality of" is two or more.

[0017] In the description of the present application, it should be noted that unless otherwise specified and limited, the terms "mounting", "connection", "connection", "fixed connection", "fixed connection" should be understood broadly, for example, it can be fixed connection, or detachable connection, or integral connection; it can be mechanical connection, or electrical connection; it can be directly connected, or indirectly connected through intermediate medium, or the communication between two elements. For those skilled in the art, the specific meaning of the above terms in the present application can be understood by specific circumstances.

[0018] The specific implementation of the present application will be described in detail below in combination with the drawings and preferred embodiments.

[0019] As Figs. 1-3 shown, a polymer battery edge finishing mechanism, comprising installation base component, driving component, sliding component, elastic buffer component and finishing component. The installation base component provides installation support for the whole mechanism; the driving component drives the sliding component to do linear motion; the elastic buffer component is arranged between the sliding component and the finishing component, which plays a buffering protection role; the finishing component directly finishes the edge of the polymer battery.

[0020] The installation base component includes a bottom plate 1, a base rib plate 2 and a vertical plate 3. The bottom plate 1 is the basic installation component of the whole mechanism, and its material is usually selected from high-strength metal materials such as stainless steel or aluminum alloy to ensure sufficient strength and stability. The bottom plate 1 has a flat mounting surface, which is firmly connected with the equipment base plate by bolts and the like to ensure the stability of the overall installation of the mechanism.

[0021] The base rib plate 2 and the vertical plate 3 are connected to each other, the base rib plate 2 plays a role of strengthening the connection strength of the vertical plate 3 and the bottom plate 1, and is usually designed in a triangular or trapezoidal structure to enhance the stability of the structure. The vertical plate 3 is vertically installed on the bottom plate 1, the surface thereof is precisely processed, and a mounting hole is formed in the surface for mounting the driving component and the linear guide rail mounting seat 4. The installation of the vertical plate 3 needs to ensure the perpendicularity to ensure the accuracy of the subsequent component installation and operation.

[0022] The driving component is composed of a rodless cylinder 6 and a linear guide rail 5. The linear guide rail 5 is installed on the linear guide rail mounting seat 4, and the linear guide rail mounting seat 4 is fixedly connected with the vertical plate 3 through bolts. When installing, professional measuring tools need to be used to ensure the straightness and levelness of the linear guide rail 5, and ensure that the installation accuracy is within the specified range.

[0023] The rodless cylinder 6 is a driving power source, which is connected with the sliding component through a cylinder connecting plate 7. The cylinder connecting plate 7 is connected with the slider on the linear guide rail 5 at the same time, when the rodless cylinder 6 works, the cylinder connecting plate 7 is pushed, and then the sliding component connected with the cylinder connecting plate 7 is driven to move linearly along the slider of the linear guide rail 5. The installation of the rodless cylinder 6 needs to ensure the parallelism with the linear guide rail 5, so as to ensure the stability and accuracy of the movement of the sliding component.

[0024] The sliding component includes a sliding plate 8, a rib plate 9 and a bearing mounting vertical plate 10. The sliding plate 8 is fixedly connected with the cylinder connecting plate 7 of the driving component, and realizes linear motion under the action of the driving component. The sliding plate 8 is usually made of high-strength and light-weight metal material to reduce the motion inertia and improve the motion efficiency.

[0025] The rib plate 9 is installed between the sliding plate 8 and the bearing mounting vertical plate 10, and plays a role of strengthening the connection strength of the two. The shape and size of the rib plate 9 are designed according to the actual stress condition and structural requirement, and are usually fixed by welding or bolt connection.

[0026] The bearing mounting vertical plate 10 is used for installing the elastic buffer component, the surface thereof is provided with accurate mounting holes and clamping grooves to ensure the installation accuracy of the elastic buffer component. The bearing mounting vertical plate 10 is firmly connected with the sliding plate 8 and moves together with the sliding plate 8.

[0027] The elastic buffer component includes a shaft sleeve 12, a linear bearing 13, an elastic retaining ring for shaft 14, a spring guide block 15, a guide column 16 and a spring 17. Two elastic retaining rings for shaft 14 clamp the linear bearing 13 into the corresponding clamping grooves of the bearing mounting vertical plate 10, so as to ensure that the linear bearing 13 is firmly installed and positioned accurately.

[0028] The guide column 16 passes through the shaft sleeve 12, the linear bearing 13, the spring guide block 15 and the spring 17 in turn. The shaft sleeve 12 protects the guide column 16 and the linear bearing 13, reduces friction and wear. The spring guide block 15 guides the extension direction of the spring 17, ensures that the spring 17 does not bend or deviate during work. The end of the guide column 16 is connected with the finishing part. When the finishing part is subjected to resistance, the spring 17 will be compressed, playing a buffering role to prevent the battery from being pressed.

[0029] The finishing part includes a roller bracket 18, a roller shaft 19, a washer 20, a ball bearing 21 and a roller 22. Each roller 22 is installed with at least two ball bearings 21. After the roller shaft 19 passes through the washer 20, the ball bearing 21 and the washer 20, it is firmly installed on the roller bracket 18 by a nut or other fixing method. The washer 20 protects the ball bearing 21 and adjusts the installation gap.

[0030] The roller bracket 18 is connected with the guide column 16 of the elastic buffer part. When the sliding part drives the finishing part to move, the roller 22 rolls and finishes the polymer battery edge. The material of the roller 22 is usually selected from materials with high hardness, good wear resistance and high temperature resistance, such as SKD11, to ensure stable performance during long-term finishing work and ensure finishing effect.

[0031] When the device is running, first connect the power supply and gas source, and start the rodless cylinder 6. The rodless cylinder 6 pushes the cylinder connecting plate 7, driving the sliding part to move linearly along the linear guide rail 5. The movement of the sliding part is transmitted to the finishing part through the elastic buffer part.

[0032] Place the polymer battery after folding the edge in the finishing work area. When the roller 22 of the finishing part contacts the battery edge, it starts to roll and finish it. During the finishing process, if the roller 22 encounters a large resistance, the spring 17 of the elastic buffer part will be compressed, causing the roller 22 to shrink appropriately, avoiding excessive pressure on the battery and preventing the battery from being pressed and other appearance defects.

[0033] After completing a finishing operation, the rodless cylinder 6 moves reversely, driving the sliding part and the finishing part to return to the initial position, waiting for the next finishing task.

[0034] In the daily use of the mechanism, regular inspection and maintenance of each part are required, including checking the fastening of the bolts, the lubrication and wear of the linear guide rail 5, the elasticity of the spring 17, etc. Potential problems are found and handled in time to ensure stable operation and finishing effect of the mechanism.

[0035] For ordinary skilled people in the art, without departing from the principles of the present application, a number of improvements and refinements can be made, which should also be considered within the scope of the present application.

Claims

1. A mechanism for polymer battery edge finishing, characterized in that, The application relates to a polymer battery edge folding and finishing device, which comprises a mounting base component, a driving component, a sliding component, an elastic buffering component and a finishing component; the mounting base component is used for mounting the whole mechanism on equipment and providing support and mounting positions for other components; the driving component is used for driving the sliding component to move; the sliding component is connected with the driving component and can move linearly under the action of the driving component; the elastic buffering component is arranged between the sliding component and the finishing component and provides elastic buffering for the finishing component; and the finishing component is used for finishing operation on polymer battery edges.

2. The mechanism for polymer battery edge finishing according to claim 1, characterized in that, The mounting base component comprises a bottom plate, a base rib plate and a vertical plate; the bottom plate is used for being mounted on an equipment base plate; the base rib plate and the vertical plate are connected with each other and mounted on the bottom plate; and the vertical plate is provided with the driving component and a linear guide rail mounting seat.

3. The mechanism for polymer battery edge finishing according to claim 1, characterized in that, The driving component comprises a rodless cylinder and a linear guide rail; the linear guide rail is mounted on the linear guide rail mounting seat; the rodless cylinder is connected with the sliding component through a cylinder connecting plate; and the cylinder connecting plate is connected with a sliding block on the linear guide rail, so that the sliding component can move linearly along the sliding block of the linear guide rail under the driving of the rodless cylinder.

4. The mechanism for polymer battery edge finishing according to claim 1, characterized in that, The sliding component comprises a sliding plate, a rib plate and a bearing mounting vertical plate; the rib plate is connected with the bearing mounting vertical plate and mounted on the sliding plate; and the sliding plate is connected with the driving component and moves with the driving of the driving component.

5. The mechanism for polymer battery edge finishing according to claim 1, characterized in that, The elastic buffering component comprises a shaft sleeve, a linear bearing, shaft elastic retaining rings, spring guide blocks, guide columns and springs; the two shaft elastic retaining rings are used for clamping the linear bearing into the bearing mounting vertical plate; the guide columns are sequentially inserted into the shaft sleeve, the linear bearing, the spring guide blocks and the springs; and the guide columns are connected with the finishing component and provide elastic buffering for the finishing component through the springs.

6. The mechanism for polymer battery edge finishing according to claim 1, characterized in that, The finishing component comprises roller supports, roller shafts, washers, ball bearings and rollers; each roller is provided with at least two ball bearings; the roller shafts pass through the washers, the ball bearings and the washers and are fixed on the roller supports; the roller supports are connected with the elastic buffering component; and the rollers are used for roller pressing finishing on polymer battery edges.