Integrated brushless motor power push rod and lifting device
By integrating a brushless motor and a high-efficiency transmission mechanism, the problem of reduced efficiency of the motor push rod after long-term use has been solved, resulting in improved stability and durability, and reduced maintenance costs.
Patent Information
- Application Number
- CN202520227281.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-12
- Publication Date
- 2025-11-21
- Estimated Expiration
- 2035-02-12
AI Technical Summary
The efficiency of existing motor push rods decreases after prolonged use, requiring periodic replacement, which increases maintenance costs and affects normal operation.
It adopts an integrated brushless motor and a high-efficiency transmission mechanism, combined with fasteners and a hexagonal structure design to ensure a stable connection between the motor and the transmission mechanism, and uses a planetary reducer to improve transmission efficiency.
It improves the operational stability of the pushrod system, reduces wear and failure risk of mechanical components, lowers the need for maintenance and replacement parts, and maintains efficient operation and durability.
Smart Images

Figure CN223583977U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to power machinery technical field especially relates to an integrated brushless motor power push rod and lifting device. BACKGROUND
[0002] The motor push rod is a mechanism that utilizes a power structure to drive a push rod to move linearly, usually integrating a motor and a transmission mechanism, and the linear motion of the push rod can be converted from the rotary motion of the motor, as an electric actuator, the electric push rod has the advantages of high accuracy, strong reliability, low maintenance cost, strong environmental adaptability, easy installation, etc., and because of the design structure, it can be vertically set to fix the cavity, and has wide application prospects in the fields of furniture intelligentization, industrial automation, medical equipment, etc.
[0003] The existing motor push rod has reduced efficiency after long-term use, and needs to be replaced regularly, otherwise the normal work of the push rod is affected, and the maintenance cost is increased.
[0004] The information disclosed in this BACKGROUND section is only intended to enhance the understanding of the general background of the present utility model, and should not be construed as recognition or implicit acknowledgment in any form that this information constitutes prior art known to those skilled in the art. SUMMARY
[0005] The utility model provides a kind of integrated brushless motor power push rod and lifting device, to effectively solve the problem in background art.
[0006] In order to achieve the above purpose, the utility model employs the technical scheme of: an integrated brushless motor power push rod, comprising:
[0007] A brushless motor, one end of the brushless motor includes an output shaft;
[0008] A transmission mechanism is arranged at one end of the output shaft of the brushless motor and is in transmission connection with the output shaft.
[0009] A push rod is in transmission connection with one end of the transmission mechanism away from the brushless motor, and the brushless motor drives the push rod to rotate through the transmission mechanism.
[0010] Further, the brushless motor is provided with a circuit board at one end away from the output shaft, and the circuit board includes a board body and control lines.
[0011] Further, the brushless motor and the transmission mechanism have the same outer contour and equal area.
[0012] Further, the brushless motor and transmission mechanism are provided with fasteners, which are fixedly connected along the length direction of the push rod.
[0013] Further, the brushless motor is provided with several slots at the end away from the transmission mechanism, the housing of the brushless motor and transmission mechanism is provided with threaded holes corresponding to the slots, the fasteners are bolts, and the bolts are screwed into the threaded holes from the slots.
[0014] Further, the slots are four and are respectively arranged at the four corners of the end of the brushless motor away from the transmission mechanism.
[0015] Further, the transmission mechanism is a planetary reducer.
[0016] Further, the push rod is provided with a hexagonal structure at the end connected with the transmission mechanism, the transmission mechanism is provided with a hexagonal hollow cavity at the end close to the push rod, the hexagonal structure is inserted into the hexagonal hollow cavity for transmission.
[0017] The utility model discloses still include a lifting device, including a vertical setting cavity, the cavity is provided with the integral brushless motor power push rod as above.
[0018] The utility model discloses the beneficial effects are: through adopting brushless motor and high -efficient transmission mechanism, the whole push rod system's operation stability is enhanced, has reduced the wear and tear and breakdown risk of mechanical parts, has reduced the demand of maintenance and replacement spare part. And the heat dissipation performance of brushless motor is better, can still keep lower temperature when working under high load, avoids the component damage and the efficiency drop caused by overheating to improve the durability of overall system. ACCURACY OF DRAWINGS
[0019] In order to more clearly illustrate the technical scheme in the embodiment of the utility model or prior art, below will to the embodiment or prior art description needed to use the drawing briefly introduce, obviously, below description in the drawing only is some embodiment of the utility model is recorded, for the ordinary skilled person in the art comes, under the premise of not paying the creative labor, can also obtain other drawings according to these drawings.
[0020] Fig. 1 It is the structural schematic diagram of integral brushless motor power push rod;
[0021] Fig. 2 It is the structural schematic diagram of brushless motor;
[0022] Fig. 3 It is the structural schematic diagram of another angle of brushless motor;
[0023] Fig. 4 This is a schematic diagram of the transmission mechanism;
[0024] Fig. 5 This is a schematic diagram of the push rod. Detailed Implementation
[0025] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.
[0026] like Figs. 1 to 5 As shown: An integrated brushless motor-driven linear actuator, comprising:
[0027] Brushless motor 1, one end of brushless motor 1 includes an output shaft;
[0028] Transmission mechanism 2 is located at one end of the output shaft of brushless motor 1 and is connected to the output shaft for transmission.
[0029] Push rod 3 is connected to the end of transmission mechanism 2 away from brushless motor 1. Brushless motor 1 drives push rod 3 to rotate through transmission mechanism 2.
[0030] Compared to traditional brushed motors, brushless motor 1 has higher operating efficiency because it lacks easily worn parts such as brushes and commutators, thus reducing energy loss. At the same power output, brushless motor 1 can provide higher output torque and more stable operation. Brushless motor 1 can intelligently adjust according to load changes, ensuring efficient operation under various working conditions and avoiding efficiency reduction due to overload or load imbalance.
[0031] By employing a brushless motor 1 and a high-efficiency transmission mechanism 2, the operational stability of the entire push rod 3 system is enhanced, reducing wear and tear on mechanical components and the risk of failure, thus lowering the need for maintenance and parts replacement. Furthermore, the brushless motor 1 has excellent heat dissipation performance, maintaining a low temperature even under high loads, preventing component damage and efficiency degradation caused by overheating, thereby improving the overall system durability.
[0032] In this embodiment, the brushless motor 1 has a circuit board 12 at the end away from the output shaft. The circuit board 12 includes a board body 121 and a control line 122.
[0033] The circuit board 12 is arranged at the end of the brushless motor 1 away from the output shaft, which makes the layout of the circuit board 12 and the control line 122 more compact, and avoids interference between the circuit board 12 and the transmission mechanism 2. The circuit board 12 usually contains control circuits and sensor interfaces, etc. Through this design, the motor control system can be more conveniently integrated into the overall structure, improving the integration and reliability of the system.
[0034] As a preferred embodiment of the above, the brushless motor 1 and the transmission mechanism 2 have the same outer contour and equal area.
[0035] This design makes the brushless motor 1 and the transmission mechanism 2 more matched in size and shape, effectively saving space and ensuring the compactness of the entire system. Through the same outer contour and area configuration, space can be more efficiently utilized, and installation is more convenient, reducing the complexity of installation and maintenance.
[0036] Among them, the brushless motor 1 and the transmission mechanism 2 are fixedly connected by fasteners along the length direction of the push rod 3.
[0037] By fixedly connecting the brushless motor 1 and the transmission mechanism 2 along the length direction of the push rod 3 through fasteners, the stability of the overall structure can be improved, avoiding loosening or deformation of the connection due to vibration or external force during use. In this way, the system can maintain higher mechanical precision during operation.
[0038] In this embodiment, the brushless motor 1 is provided with a plurality of slots 13 at the end away from the transmission mechanism 2, the housings of the brushless motor 1 and the transmission mechanism 2 are provided with threaded holes 14 corresponding to the slots 13, and the fasteners are bolts.
[0039] Among them, the slots 13 are four and are respectively arranged at the four corners of the end of the brushless motor 1 away from the transmission mechanism 2.
[0040] By providing slots 13 on the housings of the brushless motor 1 and the transmission mechanism 2 and connecting them through bolts, an efficient fixing method is provided. The bolts are screwed into the threaded holes 14 from the slots 13, which not only simplifies the assembly process, but also facilitates disassembly and maintenance when needed. The four slots 13 are respectively arranged at the four corners of the end of the brushless motor 1 away from the transmission mechanism 2, which further improves the stability of the fixing and avoids deformation or loosening of the components due to uneven forces.
[0041] As a preferred embodiment of the above, the transmission mechanism 2 is a planetary reducer.
[0042] The planetary reducer as the transmission mechanism 2 can provide high transmission efficiency and high torque output. Due to the uniform gear configuration and strong bearing capacity of the planetary reducer, vibration and noise during transmission can be effectively reduced, more stable power output is provided, and accurate control of the push rod 3 is realized.
[0043] The push rod 3 is provided with a hexagonal structure 31 at one end connected with the transmission mechanism 2, and the transmission mechanism 2 is provided with a hexagonal hollow cavity 21 at one end close to the push rod 3, the hexagonal structure 31 is inserted and matched with the hexagonal hollow cavity 21, and the push rod 3 is driven.
[0044] The hexagonal structure 31 and the hollow cavity are inserted and matched with each other, so that the connection between the push rod 3 and the transmission mechanism 2 is more firm, and the problems of sliding or loosening caused by the traditional circular connection mode are avoided. The hexagonal structure can provide better contact area and stronger locking force, improve the accuracy and stability of transmission, and help to maintain the performance consistency of the push rod 3 in long-term use.
[0045] The embodiment also includes a lifting device, which comprises a vertically arranged cavity, and the cavity is provided with the integrated brushless motor 1 power push rod 3.
[0046] By adopting the brushless motor 1 and the high-efficiency transmission mechanism 2, the running stability of the entire push rod 3 system is enhanced, the wear and failure risk of mechanical parts are reduced, and the demand for maintenance and replacement of parts is reduced. The heat dissipation performance of the brushless motor 1 is good, which can still maintain a low temperature when working under high load, avoiding damage to parts and efficiency reduction caused by overheating, thereby improving the durability of the entire system.
[0047] In the description of the present application, the terms "first", "second" are only used for the purpose of description, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features limited by "first", "second" can be explicitly or implicitly included one or more of the features. The meaning of "multiple" is two or more, unless otherwise specifically limited.
[0048] In the present application, unless otherwise specified and limited, the terms "mounting", "connection", "connection", "fixing" and the like should be understood in a broad sense, for example, it can be fixedly connected, or it can be detachably connected, or it can be integrated; it can be mechanically connected, or it can be electrically connected; it can be directly connected, or it can be indirectly connected through an intermediate medium; it can be the communication or interaction relationship between two elements. For ordinary skilled in the art, the specific meaning of the above terms in the present application can be understood according to the specific circumstances.
[0049] In the description of the present specification, the description referring to the terms "one embodiment", "some embodiments", "an example", "a specific example", or "some examples" and the like means that the specific features, structures, materials or characteristics described in connection with the embodiment or example are included in at least one embodiment or example of the present application. In the present specification, the illustrative description of the above terms is not necessarily directed to the same embodiment or example. Furthermore, the specific features, structures, materials or characteristics described can be combined in any appropriate manner in any one or more embodiments or examples. In addition, the person skilled in the art can combine and combine the different embodiments or examples described in the present specification and the features of the different embodiments or examples, without contradiction.
[0050] Although the embodiments of the present application have been shown and described above, it is understood that the above-described embodiments are exemplary and should not be construed as limiting the present application, and those skilled in the art can make changes, modifications, replacements and variations to the above-described embodiments within the scope of the present application.
Claims
1. An integrated brushless motor-driven actuator, characterized in that, include: A brushless motor, one end of which includes an output shaft; A transmission mechanism is disposed at one end of the output shaft of the brushless motor and is connected to the output shaft in a transmission manner. A push rod is connected to the end of the transmission mechanism away from the brushless motor, and the brushless motor drives the push rod to rotate through the transmission mechanism.
2. The integrated brushless motor power push rod according to claim 1, characterized in that, The brushless motor has a circuit board at one end away from the output shaft. The circuit board includes a board body and control lines.
3. The integrated brushless motor power push rod according to claim 1, characterized in that, The brushless motor and the transmission mechanism have the same outer contour and the same area.
4. The integrated brushless motor power push rod according to claim 3, characterized in that, Fasteners are provided on the housing of the brushless motor and transmission mechanism, and the fasteners fix the brushless motor and transmission mechanism together along the length extension direction of the push rod.
5. The integrated brushless motor power push rod according to claim 4, characterized in that, The brushless motor has several slots at the end away from the transmission mechanism. The housings of the brushless motor and the transmission mechanism have threaded holes corresponding to the slots. The fastener is a bolt, which is screwed into the threaded hole from the slot.
6. The integrated brushless motor power push rod according to claim 5, characterized in that, The slots are four in number and are respectively located at the four corners of the brushless motor at the end away from the transmission mechanism.
7. The integrated brushless motor power push rod according to claim 1, characterized in that, The transmission mechanism is a planetary gear reducer.
8. The integrated brushless motor power push rod according to claim 1, characterized in that, The push rod has a hexagonal structure at one end that is connected to the transmission mechanism, and the transmission mechanism has a hexagonal hollow cavity at one end near the push rod. The hexagonal structure and the hexagonal hollow cavity are inserted into each other to transmit power to the push rod.
9. A lifting device, characterized in that, It includes a vertically arranged cavity, and the cavity is provided with an integrated brushless motor power push rod as described in any one of claims 1 to 8.