Efficient leaf-juice separation and extraction device for fine processing of tea leaves
By designing a high-efficiency leaf juice separation and extraction device for tea refining, a motor drives the rotating drum and conveying components to rotate, scraping off and transferring solid residues on the filter cloth. This solves the problem of reduced filtration speed caused by residue accumulation on the filter cloth and achieves a high-efficiency filtration effect.
Patent Information
- Application Number
- CN202423201306.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-25
- Publication Date
- 2025-11-25
- Estimated Expiration
- 2034-12-25
AI Technical Summary
In the process of filtering tea juice, the existing filter cloth slows down the filtration speed as solid residues accumulate, affecting the filtration effect.
Design a high-efficiency leaf juice separation and extraction device for tea refining. The device uses a motor to drive a long shaft to rotate a drum and a conveying assembly. During the rotation, the filter cloth scrapes off solid residues and transfers them through the conveying assembly, ensuring that the filter cloth surface is clean.
It achieves high-efficiency filtration of the filter cloth during long-term filtration, ensures the surface of the filter cloth is clean, and avoids a decrease in filtration speed.
Smart Images

Figure CN223586726U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the technical field of separation and filtration, particularly relates to a high -efficient leaf juice separation and extraction device for tea leaf finishing. BACKGROUND
[0002] Physical separation and extraction refers to the process of separating target substances from mixtures by utilizing the differences in physical properties (such as solubility, particle size, density, etc.) of substances. After the juice of tea leaves is squeezed out, it needs to be physically separated and extracted, and the tea leaf juice and solid residues are separated by filtration.
[0003] The tea leaf juice has a certain degree of acidity and contains various chemical components, such as tea polyphenols, caffeine, amino acids, etc. Most filter cloth materials (such as polyester fibers, polypropylene fibers, etc.) have good chemical stability and can withstand the acidic components in the tea leaf juice without chemical reaction with tea polyphenols and other substances, which allows the filter cloth to work stably in the tea leaf juice filtration environment for a long time. In addition, since the filter cloth is a fibrous structure, it has a large specific surface area, and when the liquid with solid particles passes through the filter cloth, the particles are more likely to contact the fiber surface of the filter cloth and be intercepted, thereby improving the filtration effect. Therefore, filter cloth is very suitable for filtering tea leaf juice. However, as the solid residues intercepted on the filter cloth become thicker and thicker during the filtration process, the filtration speed of the filter cloth will decrease significantly, affecting the filtration effect. SUMMARY
[0004] To solve the above problems, the utility model provides a high -efficient leaf juice separation and extraction device for tea leaf finishing.
[0005] The above technical purpose of the utility model is realized by the following technical scheme: a high -efficient leaf juice separation and extraction device for tea leaf finishing, including the bottom plate, the outer wall of bottom plate top is fixed with the vertical board, and the vertical board one side outer wall is rotatably installed with the rotating drum, the outer wall of bottom plate top is installed with the receiving shell one end, and the inner wall of receiving shell one side is connected with the liquid outlet pipe, the top of liquid outlet pipe is fixed with the liquid inlet pipe, and the outer wall of rotating drum is provided with a plurality of equal interval distribution through holes, the inner wall of rotating drum is fixed with the filter cloth, and the outer wall of vertical board one side is connected with the bending plate, the bottom of bending plate is fixed with the conveying assembly, and the outer wall of bottom plate top is installed with the motor one end, the output shaft of motor is connected with the long shaft, and the long shaft two ends are installed with the first transmission assembly and the second transmission assembly respectively, the long shaft is connected with the rotating drum through the first transmission assembly, and the long shaft is connected with the conveying assembly through the second transmission assembly.
[0006] By adopting the above technical scheme, the tea juice can enter the rotating drum through the liquid inlet pipe, pass through the filter cloth for filtering, flow to the material receiving shell through the penetrating holes, and then flow away through the liquid outlet pipe. In the filtering process, the long shaft can be driven to rotate by the motor, the long shaft rotation drives the rotating drum to rotate through the first transmission assembly, and the long shaft rotation drives the conveying assembly to rotate through the second transmission assembly. The rotating drum can drive the filter cloth to rotate, so that the surface of the filter cloth can be filtered, and the filter cloth can be fully utilized. In the process of rotating, the filter cloth can carry away the solid residues adhered to the surface of the filter cloth. The solid residues are scraped off by the conveying assembly and finally transmitted away by the conveying assembly in the process of rotating with the filter cloth, so that the surface of the filter cloth is cleaned in the process of using and filtering the filter cloth, and the filtering effect of the filter cloth in the long-time filtering process is ensured.
[0007] Further, the conveying assembly comprises a conveying pipe, an auger rotatably installed on the inner wall of one side of the conveying pipe, a scraping plate connected to the inner wall of the top of the conveying pipe, and a discharging frame connected to the inner wall of the bottom of the conveying pipe.
[0008] By adopting the above technical scheme, the solid residues adhered to the filter cloth in the process of rotating are scraped off by the scraping plate and slide into the conveying pipe. The long shaft rotation can drive the auger to rotate through the second transmission assembly. The auger rotation can convey the solid residues falling into the conveying pipe, so that the solid residues are conveyed away through the discharging frame.
[0009] Further, the first transmission assembly comprises a first driving wheel installed at one end of the long shaft, a first driven wheel installed at one end of the rotating drum, and a first belt transmission connected between the first driving wheel and the first driven wheel.
[0010] By adopting the above technical scheme, the long shaft rotation can drive the first driving wheel to rotate, and then drive the first belt and the first driven wheel to rotate, and then drive the rotating drum to rotate.
[0011] Further, the second transmission assembly comprises a second driving wheel installed at the other end of the long shaft, a second driven wheel installed at one end of the auger, and a second belt transmission connected between the second driving wheel and the second driven wheel.
[0012] By adopting the above technical scheme, the long shaft rotation can drive the second driving wheel to rotate, and then drive the second belt and the second driven wheel to rotate, and then drive the auger to rotate.
[0013] Further, the outer wall of the support plate is rotatably connected to the long shaft.
[0014] By adopting the above technical scheme, the solid residues conveyed and falling from the discharging frame can fall into the waste box and be collected.
[0015] Further, the outer wall of the support plate is rotatably connected to the long shaft.
[0016] By adopting the technical scheme, the support plate does not affect the rotation of the long shaft.
[0017] Further, one end of the conveying pipe extends into the rotating drum, and the top of the scraping plate is in contact with the filter cloth.
[0018] By adopting the technical scheme, the scraping plate can scrape the solid residues adhered to the filter cloth during the filtration from the filter cloth.
[0019] Further, the support plate is in a T-shaped structure.
[0020] By adopting the technical scheme, it is convenient to place the waste box on the top of the support plate.
[0021] In summary, the utility model has the following beneficial effects:
[0022] In the application, the tea juice can be filtered through the filter cloth, the filter cloth can be driven to rotate in the filtering process, so that the surface of the filter cloth can be filtered, and the filter cloth can be fully utilized. In the process of rotating, the solid residues adhered to the surface of the filter cloth can be taken away, the solid residues are scraped into the conveying assembly in the process of rotating with the filter cloth, and are finally transmitted away by the conveying assembly, so that the surface of the filter cloth is cleaned in the process of using the filter cloth for filtering, and the filtering effect of the filter cloth in the long-time filtering process is ensured. BRIEF DESCRIPTION OF DRAWINGS
[0023] Figure 1 is a sectional view structure schematic diagram of the utility model embodiment;
[0024] Figure 2 is an external view structure schematic diagram of the utility model embodiment;
[0025] Figure 3 is a conveying assembly structure schematic diagram of the utility model embodiment;
[0026] Figure 4 is a first transmission assembly and second transmission assembly structure schematic diagram of the utility model embodiment.
[0027] In the diagram: 1. Base plate; 2. Vertical plate; 3. Rotary drum; 4. Receiving shell; 5. Liquid outlet pipe; 6. Liquid inlet pipe; 7. Through hole; 8. Filter cloth; 9. Bending plate; 10. Conveying assembly; 1001. Conveying pipe; 1002. Screwdriver; 1003. Scraper; 1004. Discharge frame; 11. Motor; 12. Long shaft; 13. First transmission assembly; 1301. First driving wheel; 1302. First driven wheel; 1303. First belt; 14. Second transmission assembly; 1401. Second driving wheel; 1402. Second driven wheel; 1403. Second belt; 15. Support plate; 16. Waste bin. Detailed Implementation
[0028] The technical solutions in the embodiments of this application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this application, and not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of this application without creative effort are within the scope of protection of this application.
[0029] like Figures 1-4 As shown in the embodiment of this application, a high-efficiency leaf juice separation and extraction device for tea refining is disclosed, including a base plate 1, a vertical plate 2 fixed to the top outer wall of the base plate 1, and a rotating cylinder 3 rotatably mounted on one side outer wall of the vertical plate 2. A receiving shell 4 is installed at one end of the top outer wall of the base plate 1, and an outlet pipe 5 is connected to one side inner wall of the receiving shell 4. An inlet pipe 6 is fixed to the top of the outlet pipe 5. A plurality of equally spaced through holes 7 are opened on the outer wall of the rotating cylinder 3. A filter cloth 8 is fixed to the inner wall of the rotating cylinder 3. A bending plate 9 is connected to one side outer wall of the vertical plate 2. A conveying assembly 10 is fixed to the bottom of the bending plate 9. The conveying assembly 10 includes a conveying pipe 10. 01. Rotate the auger 1002 installed on one side of the inner wall of the conveying pipe 1001, the scraper 1003 connected to the top inner wall of the conveying pipe 1001, and the discharge frame 1004 connected to the bottom inner wall of the conveying pipe 1001. During the rotation of the filter cloth 8, the solid residues adhering to it are scraped off by the scraper 1003 and slide into the conveying pipe 1001. The rotation of the long shaft 12 can drive the auger 1002 to rotate through the second transmission component 14. The rotation of the auger 1002 can transport the solid residues that fall into the conveying pipe 1001, so that the solid residues are transported away through the discharge frame 1004.
[0030] And the bottom plate 1 top outer wall one end is installed with motor 11, the motor 11 output shaft is connected with long shaft 12, and the long shaft 12 both ends are installed with first transmission assembly 13 and second transmission assembly 14 respectively, first transmission assembly 13 includes the first driving wheel 1301 installed in long shaft 12 one end, the first driven wheel 1302 installed in rotary drum 3 one end and the first belt 1303 transmission connection on the first driving wheel 1301 with the first driven wheel 1302, long shaft 12 rotation can drive the first driving wheel 1301 rotation, in turn drive the first belt 1303 and the first driven wheel 1302 rotation, in turn drive rotary drum 3 rotation;
[0031] Long shaft 12 is transmission connection with rotary drum 3 through first transmission assembly 13, and long shaft 12 is transmission connection with conveying assembly 10 through second transmission assembly 14, second transmission assembly 14 includes the second driving wheel 1401 installed in long shaft 12 other end, the second driven wheel 1402 installed in auger 1002 one end and the second belt 1403 transmission connection on the second driving wheel 1401 with the second driven wheel 1402, long shaft 12 rotation can drive the second driving wheel 1401 rotation, in turn drive the second belt 1403 and the second driven wheel 1402 rotation, in turn drive auger 1002 rotation. Tea juice can enter rotary drum 3 through inlet pipe 6, after the filtration of filter cloth 8, flow to the receiving shell 4 through the through hole 7, then flow away through outlet pipe 5, in the process of filtration, long shaft 12 can be driven to rotate by motor 11, long shaft 12 rotation drives rotary drum 3 rotation through first transmission assembly 13, long shaft 12 rotation drives conveying assembly 10 rotation through second transmission assembly 14, rotary drum 3 rotation can drive filter cloth 8 rotation, so that the surface of filter cloth 8 can be filtered, filter cloth 8 can be fully utilized, at the same time, the solid residue adhered on filter cloth 8 during filtration is scraped off and slides into conveying pipe 1001 by scraping plate 1003 during the rotation of filter cloth 8.
[0032] The use principle of the high-efficiency leaf juice separation and extraction device for tea leaf finishing in the embodiment is as follows: tea juice can enter rotary drum 3 through inlet pipe 6, after the filtration of filter cloth 8, flow to the receiving shell 4 through the through hole 7, then flow away through outlet pipe 5, in the process of filtration, long shaft 12 can be driven to rotate by motor 11, long shaft 12 rotation can drive the first driving wheel 1301 rotation, in turn drive the first belt 1303 and the first driven wheel 1302 rotation, in turn drive rotary drum 3 rotation, rotary drum 3 rotation can drive filter cloth 8 rotation, so that the surface of filter cloth 8 can be filtered, filter cloth 8 can be fully utilized, at the same time, the solid residue adhered on filter cloth 8 during filtration is scraped off and slides into conveying pipe 1001 by scraping plate 1003 during the rotation of filter cloth 8.
[0033] The rotation of the long shaft 12 can drive the second driving wheel 1401 to rotate, and then drive the second belt 1403 and the second driven wheel 1402 to rotate, and then drive the auger 1002 to rotate, and the rotation of the auger 1002 can transport the solid residues falling into the conveying pipe 1001, so that the solid residues are transported and fall into the waste box 16 through the discharging frame 1004 and are collected, and the surface of the filter cloth 8 is cleaned during the use of the filter cloth 8, and the filtering effect of the filter cloth 8 during a long-time filtering process is ensured.
[0034] The preferred embodiments of the present application are described above, the protection scope of the present application is not limited to the above-mentioned embodiments, and any technical solutions falling within the idea of the present application belong to the protection scope of the present application. It should be noted that, for ordinary skilled in the art, some improvements and decorations without departing from the principles of the present application are also considered as the protection scope of the present application.
Claims
1. A high-efficiency leaf juice separation and extraction device for tea refining, comprising a base plate (1), characterized in that: The outer wall of the top of the bottom plate (1) is fixed with a vertical plate (2), and the outer wall of one side of the vertical plate (2) is rotatably installed with a rotating drum (3), one end of the outer wall of the top of the bottom plate (1) is installed with a material receiving shell (4), and the inner wall of one side of the material receiving shell (4) is connected with a liquid outlet pipe (5), the top of the liquid outlet pipe (5) is fixed with a liquid inlet pipe (6), a plurality of equidistantly distributed through holes (7) are opened on the outer wall of the rotating drum (3), the inner wall of the rotating drum (3) is fixed with a filter cloth (8), and the outer wall of one side of the vertical plate (2) is connected with a bending plate (9), the bottom of the bending plate (9) is fixed with a conveying assembly (10), and one end of the outer wall of the top of the bottom plate (1) is installed with a motor (11), the output shaft of the motor (11) is connected with a long shaft (12), and the long shaft (12) is installed with a first transmission assembly (13) and a second transmission assembly (14) at both ends, respectively, the long shaft (12) is drivingly connected with the rotating drum (3) through the first transmission assembly (13), and the long shaft (12) is drivingly connected with the conveying assembly (10) through the second transmission assembly (14).
2. The high-efficiency leaf juice separation and extraction device for tea leaf finishing according to claim 1, characterized in that: The conveying assembly (10) comprises a conveying pipe (1001), a screw conveyor (1002) rotatably installed on the inner wall of one side of the conveying pipe (1001), a scraping plate (1003) connected to the top inner wall of the conveying pipe (1001), and a discharge frame (1004) connected to the bottom inner wall of the conveying pipe (1001).
3. The high-efficiency leaf juice separation and extraction device for tea leaf finishing according to claim 1, characterized in that: The first transmission assembly (13) comprises a first driving wheel (1301) installed at one end of the long shaft (12), a first driven wheel (1302) installed at one end of the rotating drum (3), and a first belt (1303) drivingly connected between the first driving wheel (1301) and the first driven wheel (1302).
4. The high-efficiency leaf juice separation and extraction device for tea leaf finishing according to claim 2, characterized in that: The second transmission assembly (14) comprises a second driving wheel (1401) installed at the other end of the long shaft (12), a second driven wheel (1402) installed at one end of the screw conveyor (1002), and a second belt (1403) drivingly connected between the second driving wheel (1401) and the second driven wheel (1402).
5. The high-efficiency leaf juice separation and extraction device for tea leaf finishing according to claim 1, characterized in that: The outer wall of the top of the bottom plate (1) is fixed with a support plate (15), and the top of the support plate (15) is placed with a waste box (16).
6. The high-efficiency leaf juice separation and extraction device for tea leaf finishing according to claim 5, characterized in that: The long shaft (12) is rotatably connected with the outer wall of the support plate (15).
7. The high-efficiency leaf juice separation and extraction device for tea leaf finishing according to claim 2, characterized in that: One end of the conveying pipe (1001) extends into the rotating drum (3), and the top of the scraping plate (1003) is in contact with the filter cloth (8).
8. The high-efficiency leaf juice separation and extraction device for tea leaf finishing according to claim 5, characterized in that: The support plate (15) is a "T" shaped structure.