Coating system
By setting multiple coating heads and discharge mechanisms in the coating system, and adjusting the coating speed with a controller and extrusion components, the problem of poor adaptability of existing coating devices to different types of workpieces is solved, and flexible coating trajectory formation and rapid changeover are achieved.
Patent Information
- Application Number
- CN202390000406.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2023-02-15
- Publication Date
- 2025-11-25
- Estimated Expiration
- 2033-02-15
AI Technical Summary
Existing coating equipment can only form a single coating trajectory when applying coatings, and its adaptability to different types of workpieces is poor.
Design a coating system comprising multiple coating heads and a discharge mechanism. The discharge of the coating heads is controlled by selectively opening or closing the discharge mechanism. The coating speed and trajectory are adjusted by combining a controller and an extruder to achieve the formation of multiple coating trajectories.
It enables rapid changeover for different workpiece models, improves the adaptability of the coating system and the flexibility of the coating trajectory, and reduces costs.
Smart Images

Figure CN223587552U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the field of battery, in particular, relates to a coating system. BACKGROUND
[0002] Battery is widely used in new energy field, for example, electric vehicle, new energy vehicle and the like, new energy vehicle and electric vehicle have become a new trend of development of automobile industry. In the production process of battery, coating material is often coated on the surface of workpiece. However, the current coating device can only form a single coating track when coating, and the adaptability to different models of workpiece is poor. SUMMARY
[0003] The purpose of the embodiment of the present application is to provide a coating system, which aims to improve the problem that the coating device in the related art can only form a single coating track when coating, and the adaptability to different models of workpiece is poor.
[0004] The embodiment of the present application provides a coating system, which comprises a plurality of coating heads and a plurality of discharge mechanisms, the discharge mechanisms and the coating heads correspond one by one, and the discharge mechanisms are used for controlling the discharge of the coating heads.
[0005] In the above technical solution, the coating system is provided with a plurality of coating heads and a plurality of discharge mechanisms, one discharge mechanism corresponds to control the discharge of one coating head, some discharge mechanisms can be selectively opened to control the discharge of some corresponding coating heads, so as to form different coating tracks on the surface of the workpiece to be coated, and different models of workpieces can be quickly changed, and the adaptability is strong.
[0006] As an optional technical solution of the embodiment of the present application, the discharge mechanism comprises a switch device, the switch device is connected with the coating head, and the switch device is used for opening or closing the coating head.
[0007] In the above technical solution, when the switch device is opened, the coating head discharges. When the switch device is closed, the coating head stops discharging. Whether the coating head discharges or not is controlled by the switch device, which is simple and convenient, and low in cost.
[0008] As an optional technical solution of the embodiment of the present application, the coating system further comprises a first controller, the first controller is connected with the switch devices of a plurality of the discharge mechanisms, and the first controller is used for controlling the switch devices to open or close.
[0009] In the technical scheme, the first controller can control the opening and closing of the switch device of the plurality of discharging mechanisms, so that the first controller can selectively open some switch devices according to requirements, to control the discharging of the corresponding coating heads, so as to form different coating tracks on the surface of the workpiece to be coated, and the coating system has strong adaptability to different types of workpieces.
[0010] As an optional technical scheme of the embodiment, the switch device comprises an electromagnetic valve.
[0011] In the technical scheme, on the one hand, the electromagnetic valve can better control whether the coating head discharges or not, and has high stability. On the other hand, the electromagnetic valve has low cost, which is beneficial to reduce the cost of the coating system. In addition, the electromagnetic valve is easy to be linked with the first controller, and is opened or closed under the control of the first controller.
[0012] As an optional technical scheme of the embodiment, the coating system further comprises a feeding mechanism, the feeding mechanism is connected with the coating head through the switch device, and the switch device is configured to connect or disconnect the feeding mechanism and the coating head.
[0013] In the technical scheme, when the switch device is opened, the switch device connects the feeding mechanism and the coating head, so that the feeding mechanism can supply paint to the coating head, so that the coating head discharges. When the switch device is closed, the switch device disconnects the feeding mechanism and the coating head, so that the feeding mechanism cannot supply paint to the coating head, and the coating head stops discharging.
[0014] As an optional technical scheme of the embodiment, the coating system comprises a storage member, a plurality of storage cavities are formed in the storage member; the discharging mechanism comprises an extrusion member, the extrusion member corresponds to the storage cavities one by one, the extrusion member is connected to the storage member, the coating head is connected to the storage cavities, and the extrusion member is used for extruding the paint in the storage cavities to the coating head, so that the coating head discharges.
[0015] In the technical scheme, a plurality of storage cavities are formed in the storage member, and the storage cavities are used for storing paint. One extrusion member is arranged corresponding to one storage cavity, and the paint in the storage cavity is pushed and extruded by the extrusion member, so that the paint moves to the coating head and is discharged from the coating head, thereby realizing discharging. In this way, the discharging speed of the coating head can be adjusted by adjusting the extrusion speed of the extrusion member, so as to further improve the adaptability of the coating system.
[0016] As an optional technical scheme of the embodiment, the extrusion member comprises a pneumatic cylinder, and a piston rod of the pneumatic cylinder is movably arranged in the storage cavity.
[0017] In the technical scheme, when the cylinder is elongated, the piston rod of the cylinder moves towards the coating head, and the coating in the storage cavity is extruded to the coating head, so that the coating head discharges. When the cylinder is shortened, the piston rod of the cylinder moves away from the coating head, and the space between the piston rod of the cylinder and the coating head is increased, so that the space is filled with the coating. In addition, the discharging speed of the coating head can be adjusted by adjusting the elongation speed of the cylinder, so that the adaptability of the coating system is improved.
[0018] As an optional technical scheme of the embodiment, the coating system further comprises a second controller, the second controller is connected with the cylinders of the plurality of discharging mechanisms, and the second controller is configured to control the elongation or shortening of the cylinders.
[0019] In the technical scheme, the second controller can control the elongation or shortening of the cylinders of the plurality of discharging mechanisms. In this way, the second controller can selectively control some of the cylinders to elongate according to requirements, so as to control the discharging of some of the coating heads, and different coating tracks can be formed on the surface of the workpiece to be coated. In addition, different models of workpieces can be quickly changed, and the adaptability is high.
[0020] As an optional technical scheme of the embodiment, the extruding member comprises a piezoelectric crystal, and the piezoelectric crystal is arranged in the storage cavity.
[0021] In the technical scheme, when a voltage is applied to the piezoelectric crystal, the piezoelectric crystal deforms, so that the coating in the storage cavity is extruded to the coating head, and the discharging of the coating head is realized.
[0022] As an optional technical scheme of the embodiment, the coating system further comprises a third controller, the third controller is connected with the piezoelectric crystals of the plurality of discharging mechanisms, and the third controller is configured to control the on-off of the piezoelectric crystals.
[0023] In the technical scheme, the third controller can control the on-off of the piezoelectric crystals of the plurality of discharging mechanisms. In this way, the third controller can selectively control some of the piezoelectric crystals to be electrified according to requirements, so as to control the discharging of some of the coating heads, and different coating tracks can be formed on the surface of the workpiece to be coated. In addition, different models of workpieces can be quickly changed, and the adaptability is high.
[0024] As an optional technical scheme of the embodiment, the coating system further comprises a feeding mechanism, and the feeding mechanism is configured to supply the coating to the storage cavity.
[0025] In the technical scheme, the feeding mechanism is arranged to supply the coating to the storage cavity, so that the automatic replenishment of the coating is realized, and the automation degree of the coating system is improved.
[0026] As an optional technical solution of the embodiment of the present application, the plurality of coating heads are arranged in a row.
[0027] In the above technical solution, the plurality of coating heads are arranged in a row, and some of the coating heads can be selectively opened by the plurality of discharging mechanisms to discharge, so as to form different coating tracks on the surface of the workpiece to be coated. The coating system can be quickly changed for different models of workpieces, and has strong adaptability.
[0028] As an optional technical solution of the embodiment of the present application, the plurality of coating heads are arranged in a row.
[0029] In the above technical solution, the plurality of coating heads are arranged in a row, and some of the coating heads can be selectively opened by the plurality of discharging mechanisms to discharge, so as to form different coating tracks on the surface of the workpiece to be coated. The coating system can be quickly changed for different models of workpieces, and has strong adaptability.
[0030] As an optional technical solution of the embodiment of the present application, the coating system further comprises a mounting frame, and the plurality of coating heads are mounted on the mounting frame.
[0031] In the above technical solution, the plurality of coating heads are mounted on the mounting frame to fix the positions of the plurality of coating heads, so as to reduce the risk of deviation of the coating heads during coating, thereby improving the accuracy of the coating track.
[0032] As an optional technical solution of the embodiment of the present application, the mounting frame is provided with a plurality of mounting holes, and one coating head is mounted in one of the mounting holes.
[0033] In the above technical solution, the coating head is mounted in the mounting hole to be fixed on the mounting frame, which is simple, convenient, easy to implement and low in cost.
[0034] As an optional technical solution of the embodiment of the present application, the coating system further comprises a driving mechanism connected with the mounting frame, and the driving mechanism is configured to drive the mounting frame to move in a direction perpendicular to the discharging direction of the coating head.
[0035] In the above technical solution, the driving mechanism drives the mounting frame to move in a direction perpendicular to the discharging direction of the coating head, so that more kinds of coating tracks can be realized, and the adaptability of the coating system to different models of workpieces is further improved. BRIEF DESCRIPTION OF DRAWINGS
[0036] In order to more clearly illustrate the technical solutions of the embodiments of the present application, the drawings needed to be used in the embodiments will be briefly introduced as follows. It should be understood that the following drawings only show some of the embodiments of the present application, and therefore should not be regarded as a limitation on the scope, and for those of ordinary skill in the art, other related drawings can also be obtained without creative labor on the basis of these drawings.
[0037] Figure 1 The structural schematic diagram of the coating system provided for some embodiments of the present application;
[0038] Figure 2 The schematic block diagram of the coating system provided for some embodiments of the present application;
[0039] Figure 3 The schematic block diagram of the coating system provided for some embodiments of the present application;
[0040] Figure 4 The structural schematic diagram of the coating system before coating provided for some embodiments of the present application;
[0041] Figure 5 The structural schematic diagram of the coating system after coating provided for some embodiments of the present application;
[0042] Figure 6 The structural schematic diagram of the coating system provided for some embodiments of the present application;
[0043] Figure 7 The structural schematic diagram of the coating system provided for some embodiments of the present application;
[0044] Figure 8 The structural schematic diagram of the storage member provided for some embodiments of the present application;
[0045] Figure 9 The schematic block diagram of the coating system provided for some embodiments of the present application;
[0046] Figure 10 The schematic block diagram of the coating system provided for some embodiments of the present application;
[0047] Figure 11 The schematic block diagram of the coating system provided for some embodiments of the present application;
[0048] Figure 12 The schematic block diagram of the coating system provided for some embodiments of the present application;
[0049] Figure 13 The structural schematic diagram of the coating system provided for some embodiments of the present application;
[0050] Figure 14A schematic block diagram of a coating system provided for yet other embodiments of the present application;
[0051] Figure 15 A schematic diagram of a structure of a coating system before coating provided for yet other embodiments of the present application;
[0052] Figure 16 A schematic diagram of a structure of a coating system after coating provided for yet other embodiments of the present application.
[0053] Figure: 10-coating system; 11-coating head; 12-discharge mechanism; 121-switching device; 122-cylinder; 123-piezoelectric crystal; 124-first pipe body; 125-second pipe body; 126-third pipe body; 13-first controller; 14-feeding mechanism; 15-storage piece; 151-storage cavity; 152-feeding port; 16-second controller; 17-third controller; 18-driving mechanism; 19-mounting frame; 20-workpiece; 30-coating. DETAILED DESCRIPTION
[0054] In order to make the objects, technical solutions and advantages of the embodiments of the present application clearer, the technical solutions in the embodiments of the present application will be described clearly below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only some of the embodiments of the present application, rather than all the embodiments of the present application. Based on the embodiments in the present application, all other embodiments obtained by those of ordinary skill in the art without creative work fall within the scope of protection of the present application.
[0055] Unless otherwise defined, all technical and scientific terms used in the present application have the same meaning as commonly understood by one of ordinary skill in the art to which the present application belongs; the terms used in the specification of the present application are only for the purpose of describing the specific embodiments of the present application, and are not intended to limit the present application; the terms "include" and "have" and any variations thereof in the specification and claims of the present application and the above description of drawings are intended to cover non-exclusive inclusion. The terms "first", "second" and the like in the specification and claims of the present application and the above description of drawings are used to distinguish different objects, and are not intended to describe a particular order or primary and secondary relationship.
[0056] In the present application, the phrase "embodiment" means that the specific features, structures or characteristics described in connection with the embodiment can be included in at least one embodiment of the present application. The appearance of this phrase at various places in the specification does not necessarily mean the same embodiment, nor is it an independent or alternative embodiment to other embodiments.
[0057] In the description of the present application, it should be noted that unless specifically defined and limited otherwise, the terms "mount", "connected", "connected", "attached" should be understood broadly, for example, it can be fixedly connected, or it can be detachably connected, or integrally connected; it can be directly connected, or indirectly connected through an intermediate medium, or it can be connected inside two elements. For those skilled in the art, the specific meaning of the above terms in the present application can be understood according to the specific circumstances.
[0058] The term "and / or" in the present application only describes the association relationship of the associated objects, which means that there can be three relationships, for example, A and / or B can mean that A exists alone, A and B exist together, and B exists alone. In addition, the character " / " in the present application generally represents that the front and rear associated objects have an "or" relationship.
[0059] In the embodiments of the present application, the same reference signs represent the same parts, and for the sake of brevity, the detailed description of the same parts is omitted in different embodiments. It should be understood that the thickness, length and width of various components in the embodiments of the present application shown in the drawings, and the overall thickness, length and width of the integrated device are only exemplary and should not constitute any limitation on the present application.
[0060] "Multiple" appearing in the present application means two or more (including two).
[0061] In the present application, the battery monomer can include a lithium ion secondary battery, a lithium ion primary battery, a lithium-sulfur battery, a sodium lithium ion battery, a sodium ion battery or a magnesium ion battery, etc. The embodiments of the present application are not limited thereto. The battery monomer can be in the shape of a cylinder, a flat body, a cuboid or other shapes, etc. The embodiments of the present application are also not limited thereto. The battery monomer is generally divided into three types according to the packaging method: cylindrical battery monomers, square battery monomers and soft package battery monomers, and the embodiments of the present application are also not limited thereto.
[0062] The battery mentioned in the embodiments of the present application refers to a single physical module including one or more battery monomers to provide higher voltage and capacity. For example, the battery mentioned in the present application can include a battery module or a battery pack, etc. The battery generally includes a box for packaging one or more battery monomers. The box can prevent liquids or other foreign matters from affecting the charging or discharging of the battery monomers.
[0063] At present, from the development of market situation, the application of battery is more and more widely. The battery is not only applied to the energy storage power supply system of hydropower, thermal power, wind power and solar power station, etc., but also widely applied to electric bicycles, electric motorcycles, electric vehicles and other electric vehicles, as well as military equipment, aerospace and other fields. With the continuous expansion of the application field of battery, the demand of its market is also increasing.
[0064] In the production process of the battery, it is often necessary to coat the workpiece surface with paint. The inventor has found that in the prior art, when the workpiece is coated, the paint often completely covers the surface of the workpiece to be coated, and only a single coating track can be formed. However, different coating tracks are often required for different models of workpieces, and the coating device in the prior art has poor adaptability to different models of workpieces.
[0065] Therefore, the embodiment of the present application provides a coating system. The coating system comprises a plurality of coating heads and a plurality of discharge mechanisms. The discharge mechanisms and the coating heads correspond to each other. The discharge mechanisms are used to control the discharge of the coating heads.
[0066] The coating system is provided with a plurality of coating heads and a plurality of discharge mechanisms. One discharge mechanism corresponds to and controls the discharge of one coating head. By selectively opening some discharge mechanisms, the discharge of some corresponding coating heads can be controlled, so that different coating tracks can be formed on the surface of the workpiece to be coated. Different models of workpieces can be quickly changed, and the coating system has strong adaptability.
[0067] The technical solution described in the embodiment of the present application is suitable for coating the workpiece with paint. The workpiece can be a battery monomer.
[0068] Please refer to Figure 1 , Figure 1 The structure of the coating system 10 provided by some embodiments of the present application is shown in the schematic diagram. The embodiment of the present application provides a coating system 10. The coating system 10 comprises a plurality of coating heads 11 and a plurality of discharge mechanisms 12. The discharge mechanisms 12 and the coating heads 11 correspond to each other. The discharge mechanisms 12 are used to control the discharge of the coating heads 11.
[0069] The coating head 11 is a discharge structure for the paint 30 to flow out of the coating system 10 and adhere to the workpiece 20. The discharge mechanism 12 is a structure for controlling the discharge of the coating head 11.
[0070] The coating system 10 can comprise two coating heads 11, three coating heads 11 or more than three coating heads 11. Correspondingly, the number of discharge mechanisms 12 is two, three or more than three. That is, when the coating system 10 comprises two coating heads 11, the number of discharge mechanisms 12 is also two. When the coating system 10 comprises three coating heads 11, the number of discharge mechanisms 12 is also three. The number of discharge mechanisms 12 is equal to the number of coating heads 11. One discharge mechanism 12 corresponds to and controls the discharge of one coating head 11.
[0071] The coating system 10 is provided with a plurality of coating heads 11 and a plurality of discharge mechanisms 12, one discharge mechanism 12 corresponding to one coating head 11 to control the discharge of the coating head 11, and some discharge mechanisms 12 can be selectively opened to control the discharge of the corresponding coating heads 11, so as to form different coating tracks on the surface of the workpiece 20 to be coated, and different models of workpieces 20 can be quickly changed, and the adaptability is strong.
[0072] Please refer to Figure 1 and Figure 2 , Figure 2 The schematic block diagram of the coating system 10 provided by some embodiments of the present application is shown. In some embodiments, the discharge mechanism 12 includes a switching device 121 connected with the coating head 11, and the switching device 121 is used to open or close the coating head 11.
[0073] The switching device 121 generally has an open state and a closed state, when the switching device 121 is in the open state, the coating head 11 discharges. When the switching device 121 is closed, the coating head 11 stops discharging. The switching device 121 can be various valve bodies, such as electric valve, hydraulic valve, pneumatic valve, etc.
[0074] The switching device 121 controls whether the coating head 11 discharges, which is simple and convenient, and low in cost.
[0075] Please refer to Figure 1 and Figure 2 In some embodiments, the coating system 10 further includes a first controller 13 connected with the switching devices 121 of the plurality of discharge mechanisms 12. The first controller 13 is used to control the switching devices 121 to open or close.
[0076] The first controller 13 is a processing unit with information processing and program running functions, such as CPU (central processing unit), PLC (Programmable Logic Controller) and ECU (Electronic Control Unit), etc. The first controller 13 can be electrically connected with the switching devices 121 of the plurality of discharge mechanisms 12 to open or close the discharge mechanisms 12 as needed.
[0077] The first controller 13 can control the switching devices 121 of the plurality of discharge mechanisms 12 to open or close, so that the first controller 13 can selectively open some switching devices 121 as needed to control the discharge of the corresponding coating heads 11, so as to form different coating tracks on the surface of the workpiece 20 to be coated, and different models of workpieces 20 can be quickly changed, and the adaptability is strong.
[0078] In some embodiments, the switch device 121 comprises a solenoid valve.
[0079] In one aspect, the solenoid valve can well control whether the coating head 11 discharges or not, and has high stability. In another aspect, the solenoid valve has low cost, which is conducive to reducing the cost of the coating system 10. In addition, the solenoid valve is easy to be linked with the first controller 13, and is opened or closed under the control of the first controller 13.
[0080] Please refer to Figure 1 , Figure 2 and Figure 3 , Figure 3 a schematic block diagram of the coating system 10 provided by some embodiments of the present application. In some embodiments, the coating system 10 further comprises a feeding mechanism 14, which is connected with the coating head 11 through the switch device 121. The switch device 121 is configured to connect or disconnect the feeding mechanism 14 and the coating head 11.
[0081] The feeding mechanism 14 is a mechanism for providing the coating head 11 with the coating 30. The coating system 10 further comprises a first pipe 124 and a second pipe 125, wherein the first pipe 124 connects the outlet end of the switch device 121 and the coating head 11, and the second pipe 125 connects the inlet end of the switch device 121 and the feeding mechanism 14, that is, the feeding mechanism 14 is connected with the coating head 11 through the switch device 121.
[0082] When the switch device 121 is opened, the switch device 121 connects the feeding mechanism 14 and the coating head 11, and the feeding mechanism 14 can supply the coating 30 to the coating head 11, so that the coating head 11 discharges. When the switch device 121 is closed, the switch device 121 disconnects the feeding mechanism 14 and the coating head 11, and the feeding mechanism 14 cannot supply the coating 30 to the coating head 11, and the coating head 11 stops discharging.
[0083] Please refer to Figure 4 and Figure 5 , Figure 4 a schematic structural diagram of the coating system 10 before coating provided by some embodiments of the present application. Figure 5 a schematic structural diagram of the coating system 10 after coating provided by some embodiments of the present application. In use of the coating system 10 provided by the embodiments of the present application, according to different needs, the first controller 13 controls at least part of the plurality of discharge mechanisms 12 to be opened, so that the feeding mechanism 14 is connected with the coating head 11, the feeding mechanism 14 supplies the coating 30 to the coating head 11, the coating 30 flows out from the corresponding coating heads 11 and adheres to the workpiece 20, so as to form the required coating track. When different models of workpieces 20 are replaced, the first controller 13 can selectively control some discharge mechanisms 12 to be opened, so as to form different coating tracks.
[0084] Please refer toFigure 6 、 Figure 7 and Figure 8 , Figure 6 is a front structural schematic diagram of the coating system 10 provided by some embodiments of the present application. Figure 7 is a back structural schematic diagram of the coating system 10 provided by some embodiments of the present application. Figure 8 is a structural schematic diagram of the material storage member 15 provided by some embodiments of the present application. In some embodiments, the coating system 10 comprises the material storage member 15, and a plurality of material storage cavities 151 are formed inside the material storage member 15. The discharging mechanism 12 comprises extruding members, and the extruding members correspond to the material storage cavities 151 one by one. The extruding members are connected to the material storage member 15, and the coating head 11 is in communication with the material storage cavities 151. The extruding members are used to extrude the coating material 30 in the material storage cavities 151 to the coating head 11, so as to discharge the coating head 11.
[0085] The material storage member 15 is internally formed with a plurality of material storage cavities 151, and the material storage cavities 151 are used to store the coating material 30. The plurality of material storage cavities 151 are independent of each other and are not in communication with each other.
[0086] The extruding member is a structure capable of changing the size of the space between the extruding member and the coating head 11. When one discharging mechanism 12 is provided with one extruding member, the number of the material storage cavities 151 is the same as the number of the discharging mechanisms 12. For example, when the coating system 10 comprises two discharging mechanisms 12, the number of the extruding members is two, and the number of the material storage cavities 151 is also two. When the coating system 10 comprises three discharging mechanisms 12, the number of the extruding members is three, and the number of the material storage cavities 151 is also three.
[0087] It should be noted that, here, the number of the material storage cavities 151 is the same as the number of the discharging mechanisms 12, which means that the total number of the material storage cavities 151 is the same as the total number of the discharging mechanisms 12, rather than the number of the material storage cavities 151 possessed by one material storage member 15 is the same as the number of the discharging mechanisms 12. For example, when the coating system 10 comprises four discharging mechanisms 12, the number of the extruding members is four, one material storage member 15 can comprise two material storage cavities 151, and the coating system 10 can be provided with two material storage members 15, so that the total number of the material storage cavities 151 is four.
[0088] By pushing and extruding the coating material 30 in the material storage cavities 151 through the extruding members, the coating material 30 can be moved to the coating head 11 and discharged from the coating head 11, so as to realize discharging. In this way, the discharging speed of the coating head 11 can be adjusted by adjusting the extruding speed of the extruding members, so as to further improve the adaptability of the coating system 10.
[0089] Please refer to Figure 6 , Figure 7 , Figure 8 and Figure 9 , Figure 9A schematic block diagram of the coating system 10 is provided for some embodiments of the present application. In some embodiments, the extruding member comprises a cylinder 122, and a piston rod of the cylinder 122 is movably arranged in the storage cavity 151.
[0090] When the cylinder 122 is elongated, the piston rod of the cylinder 122 moves towards the coating head 11, and the coating 30 in the storage cavity 151 can be extruded towards the coating head 11, so that the coating head 11 discharges. When the cylinder 122 is shortened, the piston rod of the cylinder 122 moves away from the coating head 11, so that the space between the piston rod of the cylinder 122 and the coating head 11 is increased, and the coating 30 can be replenished in the space. In addition, the discharge speed of the coating head 11 can be adjusted by adjusting the elongation speed of the cylinder 122, so as to improve the adaptability of the coating system 10.
[0091] Please refer to Figure 6 , Figure 7 , Figure 8 and Figure 9 In some embodiments, the coating system 10 further comprises a second controller 16, and the second controller 16 is connected with the cylinders 122 of the plurality of discharge mechanisms 12, and the second controller 16 is used to control the cylinders 122 to be elongated or shortened.
[0092] The second controller 16 is a processing unit with information processing and program running functions, such as a CPU (central processing unit), a PLC (Programmable Logic Controller) and an ECU (Electronic Control Unit), etc. The second controller 16 can be electrically connected with the cylinders 122 of the plurality of discharge mechanisms 12, so as to control the cylinders 122 to be elongated or shortened as needed.
[0093] The second controller 16 can control the cylinders 122 of the plurality of discharge mechanisms 12 to be elongated or shortened, so that the second controller 16 can selectively control some of the cylinders 122 to be elongated as needed, so as to control some of the coating heads 11 to discharge, and different coating tracks can be formed on the surface of the workpiece 20 to be coated, and different models of workpieces 20 can be quickly changed, and the adaptability is strong.
[0094] Please refer to Figure 6 , Figure 7 , Figure 8 and Figure 10 , Figure 10 A schematic block diagram of the coating system 10 is provided for some embodiments of the present application. In some embodiments, the extruding member comprises a piezoelectric crystal 123, and the piezoelectric crystal 123 is arranged in the storage cavity 151.
[0095] Piezoelectric crystal 123 refers to a non-centrosymmetric crystal that produces deformation under mechanical force, causing the relative displacement of charged particles, thereby generating positive and negative bound charges on the surface of the crystal.
[0096] When a voltage is applied to the piezoelectric crystal 123, the piezoelectric crystal 123 will deform, thereby extruding the paint 30 in the storage cavity 151 to the coating head 11, realizing the discharging of the coating head 11.
[0097] Please refer to Figure 6 , Figure 7 , Figure 8 and Figure 10 In some embodiments, the coating system 10 further comprises a third controller 17 connected to the piezoelectric crystals 123 of the plurality of discharging mechanisms 12, and the third controller 17 is used to control the on-off of the piezoelectric crystals 123.
[0098] The third controller 17 is a processing unit with information processing and program running functions, such as CPU (central processing unit), PLC (Programmable Logic Controller) and ECU (Electronic Control Unit), etc. The third controller 17 can be electrically connected to the piezoelectric crystals 123 of the plurality of discharging mechanisms 12 to control the on-off of the piezoelectric crystals 123 as needed.
[0099] The third controller 17 can control the on-off of the piezoelectric crystals 123 of the plurality of discharging mechanisms 12, so that the third controller 17 can selectively control some piezoelectric crystals 123 to be powered on as needed to control the discharging of some corresponding coating heads 11, thereby forming different coating tracks on the surface of the workpiece 20 to be coated. For different models of workpieces 20, the model can be quickly changed, and the adaptability is strong.
[0100] Please refer to Figure 6 , Figure 7 , Figure 8 , Figure 9 , Figure 10 , Figure 11 and Figure 12 , Figure 11 The schematic block diagram of the coating system 10 provided by some embodiments of the present application is shown. Figure 12 The schematic block diagram of the coating system 10 provided by some embodiments of the present application is shown. In some embodiments, the coating system 10 further comprises a feeding mechanism 14 for feeding the paint 30 to the storage cavity 151.
[0101] The storage part 15 is further provided with a plurality of feeding ports 152, which are in communication with the storage cavities 151 and in one-to-one correspondence with the storage cavities 151. The coating system 10 further comprises a third pipe body 126, one end of which is in communication with the feeding ports 152, and the other end of which is in communication with the feeding mechanism 14, so that the coating material 30 supplied by the feeding mechanism 14 can enter the storage cavities 151. Optionally, the end of the third pipe body 126 close to the feeding port 152 is partially bent.
[0102] By providing the feeding mechanism 14 to supply the coating material 30 into the storage cavities 151, the automatic replenishment of the coating material 30 is realized, and the automation degree of the coating system 10 is improved.
[0103] In some embodiments, the coating system 10 comprises a negative pressure device for extracting negative pressure for the storage cavities 151, so that the storage cavities 151 are in a negative pressure environment, so that the coating material 30 is not easy to flow out of the coating head 11 under the action of gravity.
[0104] Please refer to Figure 13 , Figure 13 The structure schematic diagram of the coating system 10 provided by some other embodiments of the present application is shown. In some other embodiments, the plurality of coating heads 11 are arranged in a row.
[0105] The "plurality of coating heads 11 arranged in a row" means that the plurality of coating heads 11 are arranged in a row, or in other words, the plurality of coating heads 11 are arranged along a straight line.
[0106] By arranging the plurality of coating heads 11 in a row, some of the coating heads 11 can be selectively opened by the plurality of discharging mechanisms 12, so as to form different coating tracks on the surface of the workpiece 20 to be coated, and different models of workpieces 20 can be quickly changed, which has strong adaptability.
[0107] Please refer to Figures 1-5 In some embodiments, the plurality of coating heads 11 are arranged in an array.
[0108] The "plurality of coating heads 11 arranged in an array" means that in one direction, the plurality of coating heads 11 are arranged in multiple rows, and in another direction, the plurality of coating heads 11 are arranged in multiple columns. In short, the plurality of coating heads 11 are arranged in a matrix.
[0109] By arranging the plurality of coating heads 11 in an array, some of the coating heads 11 can be selectively opened by the plurality of discharging mechanisms 12, so as to form different coating tracks on the surface of the workpiece 20 to be coated, and different models of workpieces 20 can be quickly changed, which has strong adaptability.
[0110] Please refer to Figure 13In yet some embodiments, the coating system 10 further comprises a mounting rack 19, and the plurality of coating heads 11 are mounted on the mounting rack 19.
[0111] The mounting rack 19 can be a rack structure or a seat structure. The mounting rack 19 is configured to support and fix the plurality of coating heads 11.
[0112] By mounting the plurality of coating heads 11 on the mounting rack 19, the positions of the plurality of coating heads 11 are fixed, the risk of deviation of the coating heads 11 during the coating process is reduced, and the accuracy of the coating trajectory is improved.
[0113] In some embodiments, the mounting rack 19 is provided with a plurality of mounting holes, and one coating head 11 is mounted on one mounting hole.
[0114] The coating head 11 is mounted in the mounting hole to be fixed on the mounting rack 19, which is simple, convenient, easy to implement, and low in cost.
[0115] Please refer to Figure 14 , Figure 14 A schematic block diagram of the coating system 10 provided in yet some embodiments of the present application is shown. In yet some embodiments, the coating system 10 further comprises a driving mechanism 18 connected with the mounting rack 19. The driving mechanism 18 is configured to drive the mounting rack 19 to move in a direction perpendicular to the discharging direction of the coating heads 11.
[0116] The driving mechanism 18 can comprise a linear driving member, and an output end of the linear driving member is connected with the mounting rack 19 to drive the mounting rack 19 to move in the direction perpendicular to the discharging direction of the coating heads 11. The linear driving member can be a linear electric cylinder, a linear pneumatic cylinder, a linear hydraulic cylinder, or the like. The driving mechanism 18 can also comprise a rotary driving member and a transmission mechanism connected between the rotary driving member and the mounting rack 19. The rotary driving member outputs rotary motion, and the transmission mechanism converts the rotary motion output by the rotary driving member into linear motion of the mounting rack 19, so that the driving mechanism 18 drives the mounting rack 19 to move in the direction perpendicular to the discharging direction of the coating heads 11.
[0117] Please refer to Figure 14 , the discharging direction of the coating heads 11 is the Z direction in the figure. The driving direction of the driving mechanism 18 for driving the mounting rack 19 to move can be the X direction in the figure, can be the Y direction in the figure, or can be any direction in the plane determined by the X direction and the Y direction. In the present embodiment, the driving mechanism 18 is a three-axis driving mechanism.
[0118] By driving the mounting rack 19 to move in the direction perpendicular to the discharging direction of the coating heads 11 through the driving mechanism 18, more kinds of coating trajectories can be achieved, and the adaptability of the coating system 10 to different types of workpieces 20 is further improved.
[0119] Please refer toFigure 15 and Figure 16 , Figure 15 A structure schematic diagram of a coating system 10 before coating is provided according to yet some embodiments of the present application. Figure 16 A structure schematic diagram of a coating system 10 after coating is provided according to yet some embodiments of the present application. When in use, according to different needs, the third controller 17 controls at least part of the plurality of discharge mechanisms 12 to open, so that the feeding mechanism 14 is in communication with the coating head 11, the feeding mechanism 14 supplies the coating 30 to the coating head 11, the coating 30 flows out from the corresponding coating head 11 and adheres to the workpiece 20, and meanwhile the driving mechanism 18 can drive the mounting frame 19 to move in a direction perpendicular to the discharging direction of the coating head 11, so as to form a desired coating track. When different models of workpieces 20 are replaced, the third controller 17 can selectively control some discharge mechanisms 12 to open and / or control the driving mechanism 18 to move in different directions, so as to form different coating tracks.
[0120] According to some embodiments of the present application, please refer to Figures 1-13 .
[0121] The present application provides a coating system 10, which comprises a plurality of coating heads 11 and a plurality of discharge mechanisms 12, the discharge mechanism 12 and the coating head 11 correspond one by one, and the discharge mechanism 12 is used for controlling the discharging of the coating head 11. The coating system 10 is provided with a plurality of coating heads 11 and a plurality of discharge mechanisms 12, one discharge mechanism 12 corresponds to control the discharging of one coating head 11, some discharge mechanisms 12 can be selectively opened to control the discharging of the corresponding coating head 11, so as to form different coating tracks on the surface of the workpiece 20 to be coated, and different models of workpieces 20 can be quickly replaced, which has strong adaptability.
[0122] The discharge mechanism 12 comprises a switch device 121, the switch device 121 is connected with the coating head 11, and the switch device 121 is used for opening or closing the coating head 11. When the switch device 121 is opened, the coating head 11 discharges. When the switch device 121 is closed, the coating head 11 stops discharging. Whether the coating head 11 discharges or not is controlled by the switch device 121, which is simple and convenient and low in cost.
[0123] The coating system 10 comprises a storage member 15, a plurality of storage cavities 151 are formed in the storage member 15. The discharging mechanism 12 comprises an extruding member corresponding to the storage cavities 151. The extruding member is connected to the storage member 15, and the coating head 11 is in communication with the storage cavities 151. The extruding member is used to extrude the coating 30 in the storage cavities 151 to the coating head 11, so that the coating head 11 discharges. A plurality of storage cavities 151 are formed in the storage member 15, and the storage cavities 151 are used to store the coating 30. One extruding member is arranged corresponding to one storage cavity 151. The coating 30 in the storage cavity 151 is pushed by the extruding member, so that the coating 30 moves to the coating head 11 and is discharged from the coating head 11, thereby realizing discharging. In this way, the discharging speed of the coating head 11 can be adjusted by adjusting the extruding speed of the extruding member, so as to further improve the adaptability of the coating system 10.
[0124] The preferred embodiments of the present application have been described above with the preferred embodiments, but not for limiting the present application. For those skilled in the art, the present application can have various modifications and changes. Any modification, equivalent replacement, improvement, etc. within the spirit and principle of the present application shall be included in the protection scope of the present application.
Claims
1. A coating system, characterized in that, include: Multiple coating heads; Multiple discharge mechanisms are provided, and each discharge mechanism corresponds to a coating head. The discharge mechanism is used to control the discharge of material from the coating head.
2. The coating system according to claim 1, characterized in that, The discharge mechanism includes a switching device connected to the coating head, which is used to open or close the coating head.
3. The coating system according to claim 2, characterized in that, The coating system further includes a first controller, which is connected to the switching devices of the plurality of discharge mechanisms. The first controller is used to control the switching devices to open or close.
4. The coating system according to claim 2, characterized in that, The switching device includes a solenoid valve.
5. The coating system according to claim 2, characterized in that, The coating system also includes a feeding mechanism connected to the coating head via the switching device, which is configured to connect or disconnect the feeding mechanism and the coating head.
6. The coating system according to claim 1, characterized in that, The coating system includes a material storage unit, and the material storage unit has multiple material storage cavities formed inside it; The discharge mechanism includes an extrusion component, which corresponds one-to-one with the storage chamber. The extrusion component is connected to the storage chamber, and the coating head is connected to the storage chamber. The extrusion component is used to squeeze the coating material in the storage chamber toward the coating head so that the coating head discharges the material.
7. The coating system according to claim 6, characterized in that, The extrusion component includes a cylinder, and the piston rod of the cylinder is movably disposed within the storage chamber.
8. The coating system according to claim 7, characterized in that, The coating system further includes a second controller, which is connected to the cylinders of the plurality of discharge mechanisms, and the second controller is used to control the extension or retraction of the cylinders.
9. The coating system according to claim 6, characterized in that, The extrusion component includes a piezoelectric crystal, which is disposed within the storage cavity.
10. The coating system according to claim 9, characterized in that, The coating system further includes a third controller, which is connected to the piezoelectric crystals of the plurality of discharge mechanisms, and the third controller is used to control the power supply to and from the piezoelectric crystals.
11. The coating system according to claim 6, characterized in that, The coating system also includes a feeding mechanism for supplying the coating material to the storage chamber.
12. The coating system according to any one of claims 1-11, characterized in that, The multiple coating heads are arranged in a row.
13. The coating system according to any one of claims 1-11, characterized in that, The multiple coating heads are arranged in an array.
14. The coating system according to any one of claims 1-11, characterized in that, The coating system also includes a mounting frame on which the plurality of coating heads are mounted.
15. The coating system according to claim 14, characterized in that, The mounting bracket has multiple mounting holes, and one coating head is installed in one of the mounting holes.
16. The coating system according to claim 14, characterized in that, The coating system further includes a drive mechanism connected to the mounting frame, the drive mechanism being configured to at least drive the mounting frame to move in a direction perpendicular to the discharge direction of the coating head.