Vehicle-mounted lithium battery crushing and recycling equipment

Abstract

The utility model discloses vehicle-mounted lithium battery crushing and recycling equipment which comprises a framework trailer, an electrified shredding part, a drying part, an environment-friendly treatment part, a nitrogen generation part and a protective cover, the electrified shredding part, the drying part, the environment-friendly treatment part and the nitrogen generation part are integrated on the skid-mounted base and located in the protective cover, and the skid-mounted base is fixed to the framework trailer; the electrified shredding component is communicated with the drying component, the nitrogen generation component is communicated with the electrified shredding component and the drying component through a nitrogen outlet pipeline, and the environment-friendly treatment component is communicated with the electrified shredding component and the drying component through a tail gas collecting pipeline. The mobile lithium battery crushing and recycling device can be moved to a place where batteries are stored, the lithium batteries can be safely crushed and recycled on site, no combustion or explosion is generated, and the urgent problem of crushing and recycling of the waste lithium batteries of manufacturers in all areas is solved.

Description

TECHNICAL FIELD

[0001] The utility model relates to lithium battery recycling technical field, concretely relates to a vehicle-mounted battery crushing recycling equipment. BACKGROUND

[0002] At present, most of the lithium battery manufacturers and related product application manufacturers directly pile up the waste lithium batteries, and after the waste lithium batteries are stored to a certain amount, the waste lithium batteries are transported to the fixed production line for treatment. The disadvantage is that the waste lithium batteries are electrified in most cases, so in the process of long-term storage and long-distance transportation, the waste lithium batteries are easy to catch fire and cause explosion due to the positive and negative circuit breakers, thereby causing a very big security risk. Therefore, the storage site and the transportation vehicle need to be specially treated, which greatly increases the recycling cost, and even so, it cannot completely guarantee that no risk occurs. Therefore, it is an urgent problem for the manufacturers in each region to realize the on-site crushing and recycling of lithium batteries. SUMMARY

[0003] The utility model solves the problem of providing a vehicle-mounted lithium battery crushing and recycling equipment, which can be moved to the storage site of the lithium battery, realize the safe crushing and recycling of the lithium battery on site, and solve the urgent problem of the waste lithium battery crushing and recycling of the manufacturers in each region.

[0004] The utility model relates to a vehicle-mounted lithium battery crushing and recycling equipment, which comprises a framework trailer, an electrified tearing crushing part, a drying part, an environmental protection treatment part, a nitrogen making part and a shield, the electrified tearing crushing part, the drying part, the environmental protection treatment part and the nitrogen making part are integrated on a pry base and located in the interior of the shield, and the pry base is fixed on the framework trailer, the electrified tearing crushing part is communicated with the drying part, the nitrogen making part is communicated with the electrified tearing crushing part and the drying part through a nitrogen gas outlet pipeline, and the environmental protection treatment part is communicated with the electrified tearing crushing part and the drying part through a tail gas collection pipeline.

[0005] Further, the electrified tearing crushing part comprises a bucket elevator, a buffer bin, a tearing crusher, a discharge bin and a Z-type elevator, the feeding port of the buffer bin is connected with the discharge port of the bucket elevator through a plug valve, the discharge port of the buffer bin is connected with the feeding port of the tearing crusher through a plug valve, the feeding port of the discharge bin is connected with the discharge port of the tearing crusher through a plug valve, and the discharge port of the discharge bin is connected with the feeding port of the Z-type elevator through a plug valve, the buffer bin, the tearing crusher, the discharge bin and the Z-type elevator are connected with the nitrogen making part through an air inlet pipeline and connected with the environmental protection treatment part through an air outlet pipeline.

[0006] Further, the tearing crusher is provided with a temperature and pressure detector, an oxygen content detector and a blast relief device.

[0007] Further, the drying component comprises a rake dryer and a discharge screw conveyor, the feeding port of the rake dryer is communicated with the discharge port of the Z-type elevator through a plug valve, and the discharge port of the rake dryer is communicated with the feeding port of the discharge screw conveyor through a plug valve and a feeding port; the rake dryer is connected with the nitrogen production component through an air inlet pipeline and connected with the environmental protection treatment component through an air outlet pipeline.

[0008] Further, the rake dryer is provided with a temperature and pressure detector, an oxygen content detector and a pressure relief device.

[0009] Further, the environmental protection treatment component comprises a cyclone dust collector, a To combustion furnace, a quenching tower, an alkali spraying tower, a water spraying tower, an activated carbon adsorption box and a fan, the cyclone dust collector, the To combustion furnace, the quenching tower, the alkali spraying tower, the water spraying tower, the activated carbon adsorption box and the fan are sequentially connected, and the exhaust gas discharge pipelines of the buffer bin, the shredder, the discharge bin, the Z-type elevator and the rake dryer are communicated with the air inlet of the cyclone dust collector through an exhaust gas main pipeline.

[0010] Further, the lithium battery crushing and recycling equipment further comprises a heat tracing system, and the exhaust gas communication pipelines of the rake dryer and the cyclone dust collector are both provided with the heat tracing system.

[0011] Further, the nitrogen production component comprises an air compressor, a nitrogen production machine and a cold dryer, the air compressor and the cold dryer are connected with the nitrogen production machine, and the nitrogen production machine is communicated with the buffer bin, the shredder, the discharge bin, the Z-type elevator and the rake dryer through a nitrogen gas output pipeline.

[0012] The lithium battery crushing and recycling equipment has the following advantages: 1. The waste batteries are crushed and recycled through the electrified crushing component and the drying component; the nitrogen production component provides nitrogen to avoid combustion and explosion during the recycling process, thereby ensuring the safety of the recycling process; the tail gas in the recycling process is treated by the environmental protection treatment component before being discharged to meet the environmental protection requirements; 2. The battery waste is heated and dried in the dryer, the electrolyte is completely volatilized, and the general solid waste enters the ton bag, thereby realizing complete crushing and recycling of the battery; 3. The electrified crushing component, the drying component, the nitrogen production component and the environmental protection treatment component reasonably utilize the space, the overall space is compact and integrated with a pry-mounted chassis, the pry-mounted chassis is directly installed and fixed on the framework trailer, and the vehicle-mounted mobile type is realized by dragging the equipment, thereby solving the problem of recycling waste lithium batteries in various regional manufacturers.

[0013] In summary, the vehicle-mounted lithium battery crushing and recycling equipment can be moved to lithium battery manufacturers and related product application manufacturers, safely crushes and recycles the collected waste lithium batteries on site, solves the urgent problem of waste lithium battery crushing and recycling in various regions, and no longer needs to be transported to a dedicated assembly line for processing. BRIEF DESCRIPTION OF DRAWINGS

[0014] Figure 1 is a front view of the utility model.

[0015] Figure 2 is a top view of Figure 1 .

[0016] Figure 3 is a flow chart of processing lithium batteries of the utility model. DETAILED DESCRIPTION

[0017] To make the purpose, technical scheme and advantages of the embodiments of the utility model clearer, the technical scheme will be described clearly and completely below in combination with the drawings and embodiments. Obviously, the described embodiments are part of the embodiments of the utility model, rather than all the embodiments.

[0018] Embodiment 1

[0019] From Figure 1 , Figure 2 , it can be known that the utility model discloses a vehicle-mounted lithium battery crushing and recycling equipment, which comprises a framework trailer 15, a live tearing crushing component, a drying component, an environmental protection treatment component, a nitrogen making component and a protective cover 20.

[0020] The working principle of the lithium battery crushing and recycling equipment is that the waste lithium battery is put into the live tearing crushing component, the waste lithium battery is crushed by the live tearing crushing component and then sent into the drying component, and the drying component further volatilizes the electrolyte in the battery waste.

[0021] The shroud 20 protects all components, the pry mounting base bears and fixes all components, and the dragging device realizes the movement of the whole recycling device through the connection with the front part of the skeleton trailer 15.

[0022] Embodiment 2

[0023] From Figure 1 , Figure 2 It can be known that the vehicle-mounted lithium battery crushing and recycling device comprises a bucket elevator 1, a buffer bin 2, a shredder 3, a discharge bin 4 and a Z-type elevator 5.

[0024] The function of the electric tearing part is to tear the waste lithium battery: the waste lithium battery is manually put into the feeding port of the bucket elevator 1, at this time, the plug-in valve at the upper part of the buffer bin 2 is opened, and the plug-in valve at the lower part is closed, the bucket elevator 1 lifts the battery and then drops it into the buffer bin 2 from the discharging port, when the battery is stored to a certain amount, the plug-in valve at the upper part is closed, and the plug-in valve at the lower part is opened, the waste lithium battery enters the tearing cavity of the shredder 3 to be torn, when the battery is torn, the plug-in valve at the upper part of the discharge bin 4 is opened, the battery waste falls into the discharge bin 4, when the storage capacity reaches a certain amount, the plug-in valve at the lower part of the discharge bin 4 is opened, the battery waste falls into the Z-type elevator 5, the Z-type elevator 5 lifts the battery waste to a certain height, and then the battery waste falls into the drying part. In this process, the nitrogen making part continuously fills nitrogen into the buffer bin 2, the cavity of the shredder 3, the discharge bin 4 and the Z-type elevator 5, so as to ensure that the oxygen concentration is lower than 3%; at the same time, the air in the buffer bin 2, the shredder 3, the discharge bin 4 and the Z-type elevator 5 is continuously sucked into the environmental protection treatment part.

[0025] Among them: the shredder 3 is provided with a temperature and pressure detector, an oxygen content detector and a explosion venting device.

[0026] The shredder 3 controls the atmosphere inside the equipment through a temperature pressure detector and an oxygen content detector: during the shredding process, the shredder 3 detects the oxygen concentration, temperature and pressure inside the shredding cavity in real time through the oxygen content detector and the temperature pressure detector, so as to ensure that the oxygen concentration is lower than 3% and the temperature and pressure are appropriate; when the oxygen concentration, temperature and pressure exceed the set safety value, the shredder stops working and continuously charges nitrogen into the shredder cavity until the oxygen and temperature are reduced to the safety range, and then the shredding is performed again. When the gas pressure in the shredder 3 is high and there is a risk of combustion explosion, the high-pressure gas is discharged through the explosion venting device to ensure safety.

[0027] Embodiment 3

[0028] From Figure 1 , Figure 2 It can be known that the vehicle-mounted lithium battery crushing and recycling equipment has the following advantages: the drying part comprises a rake dryer 6 and a discharge screw conveyor 7; the feed inlet of the rake dryer 6 is communicated with the discharge outlet of the Z-type elevator 5 through a plug valve, and the discharge outlet of the rake dryer 6 is communicated with the feed inlet of the discharge screw conveyor 7 through a plug valve; the rake dryer 6 is connected with the nitrogen making part through an air inlet pipeline and connected with the environmental protection treatment part through an air outlet pipeline.

[0029] The drying part is used for volatilizing electrolyte in the battery waste: the Z-type elevator 5 lifts the battery waste to the rake dryer 6; at this time, the valve at the upper part of the rake dryer 6 is opened, and the valve at the lower part is closed; when a certain amount of battery waste is stored in the rake dryer 6, the feed valve is closed, the rake dryer starts to pass in heated oil to heat and control the temperature at 150-200 DEG C, the rake rotation makes the battery waste uniformly heated, the electrolyte contained in the battery waste is rapidly volatilized and passed into the environmental protection treatment part; the discharge outlet of the rake dryer is opened, the rake pushes the dried battery waste into the discharge screw conveyor, and the discharge screw conveyor conveys the battery waste to the ton cloth bag located at the lower part.

[0030] The rake dryer 6 is provided with a temperature pressure detector, an oxygen content detector and an explosion venting device.

[0031] The drying part is used for volatilizing electrolyte in the battery waste: the Z-type elevator 5 lifts the battery waste to the rake dryer 6; at this time, the valve at the upper part of the rake dryer 6 is opened, and the valve at the lower part is closed; when a certain amount of battery waste is stored in the rake dryer 6, the feed valve is closed, the rake dryer starts to pass in heated oil to heat and control the temperature at 150-200 DEG C, the rake rotation makes the battery waste uniformly heated, the electrolyte contained in the battery waste is rapidly volatilized and passed into the environmental protection treatment part; the discharge outlet of the rake dryer is opened, the rake pushes the dried battery waste into the discharge screw conveyor, and the discharge screw conveyor conveys the battery waste to the ton cloth bag located at the lower part.

[0032] Embodiment 4

[0033] From Figure 1 , Figure 2 It can be known that the vehicle-mounted lithium battery crushing and recycling equipment has the following advantages: the environmental protection treatment component includes a cyclone dust collector 8, a To combustion furnace 9, a quenching tower 10, an alkali spraying tower 11, a water spraying tower 12, an activated carbon adsorption box 13 and a fan 14; the cyclone dust collector 8, the To combustion furnace 9, the quenching tower 10, the alkali spraying tower 11, the water spraying tower 12, the activated carbon adsorption box 13 and the fan 14 are sequentially connected; the tail gas exhaust pipelines of the respective branches of the buffer bin 2, the shredder 3, the discharge bin 4, the Z-shaped elevator 5 and the rake dryer 6 are communicated with the air inlet of the cyclone dust collector 8 through a tail gas main pipeline.

[0034] The environmental protection treatment component is used for recycling the pollutants generated in the battery crushing process to realize standard discharge: the fan 14 generates negative pressure through impeller rotation, the waste gas gas replaced in the buffer bin 2, the shredding cavity of the shredder 3, the discharge bin 4, the Z-shaped elevator 5 and the rake dryer 6 is collected through the tail gas pipeline, then enters the cyclone dust collector 8 to remove the dust particles in the waste gas, then enters the To combustion furnace 9 to remove the organic waste in the waste gas through combustion, then enters the quenching tower 10 and then enters the alkali spraying tower 11 to remove the acidic substances generated through low-temperature cracking through neutralization reaction, then enters the water spraying tower 12 to remove the acid-base substances which are not completely neutralized in the alkali spraying, and finally the gas enters the activated carbon adsorption box 13 to remove the harmful substances which are not completely treated in the previous stage. When the previous equipment in the environmental protection treatment component fails or is not completely removed, the activated carbon adsorption box 13 can be used as a safety guarantee when the previous equipment fails.

[0035] The tail gas is treated from the beginning of the battery entering the buffer bin to the end of entering the rake dryer for heating and low-temperature volatilization in the whole process of crushing the lithium battery, so that the dust and the gas containing electrolyte cannot leak out, and the waste gas is discharged after being purified and removing the pollutants in the environmental protection treatment component. The residual substances in the cyclone dust collector 8 are regularly cleaned into a ton cloth bag.

[0036] Example 5

[0037] From Figure 1 , Figure 2 It can be known that the vehicle-mounted lithium battery crushing and recycling equipment has the following advantages: the vehicle-mounted lithium battery crushing and recycling equipment further comprises a heat tracing system 16, and the tail gas communication pipelines of the rake dryer 6 and the cyclone dust collector 8 are each provided with the heat tracing system 16.

[0038] The heat tracing system 16 prevents the electrolyte from being condensed and liquefied in the pipeline, so that the pollutants are better recycled.

[0039] Example 6

[0040] From Figure 1 , Figure 2It can be seen that the present invention provides a vehicle-mounted lithium battery crushing and recycling equipment: the nitrogen generating component includes an air compressor 17, a nitrogen generator 18, and a refrigerated dryer 19. The air compressor 17 and the refrigerated dryer 19 are both connected to the nitrogen generator 18. The nitrogen generator 18 is connected to the buffer bin 2, the shredder 3, the discharge bin 4, the Z-type elevator 5, and the rake dryer 6 respectively through a nitrogen output pipe.

[0041] The compressed air provided by the air compressor 17 is partly used by the gate valve and partly used to provide compressed air to the nitrogen generator 19; the nitrogen generator 19 provides sufficient nitrogen to the shredding and drying components to meet the required purity and flow rate.

[0042] like Figure 3 As shown, the working process of this utility model's vehicle-mounted lithium battery crushing and recycling equipment is as follows: 1. Manually open the small door of the protective cover and place the waste lithium batteries at the feeding end of the bucket elevator 1. After the bucket elevator 1 transports the waste lithium batteries to the top of the buffer bin 2, the upper valve of the buffer bin 2 opens, and the waste lithium batteries fall into the buffer bin 2. Then, the upper valve of the buffer bin 2 closes, forming a space. At this time, the lower valve of the buffer bin 2 opens, and the waste lithium batteries fall into the shredder 3 for crushing. The crushed lithium battery material falls into the rake dryer 6 through the discharge bin 4 and the Z-type elevator 5. 2. After storing a certain amount of battery waste in the rake dryer 6, heating oil is introduced to control the temperature at 150-200℃. The rotation of the rake ensures that the battery waste is heated evenly, quickly evaporating all the electrolyte contained in the battery waste and introducing it into the environmental protection treatment component. Then, the discharge port of the rake dryer opens, and the battery waste is pushed by the rake into the discharge screw conveyor and transported to the ton cloth bag located below it. Third, during the process of crushing lithium batteries and heating batteries, the environmental protection treatment component treats the pollutants in the exhaust gas generated in the two processes, ensuring that the exhaust gas meets the emission standards before being discharged. Among them, the buffer bin 2, shredder 3, discharge bin 4, Z-type elevator 5, and rake dryer 6 are continuously filled with nitrogen for protection, so that the oxygen content in each piece of equipment is kept at a low concentration (below about 3%) to avoid fire, combustion, and explosion.

[0043] The lithium battery recycling equipment has the following advantages: 1. The waste batteries are crushed and recycled through the electrified crushing component and the drying component; nitrogen gas is provided by the nitrogen production component to avoid combustion and explosion during the recycling process, thereby ensuring the safety of the recycling process; the tail gas during the recycling process is treated by the environmental protection treatment component to meet the environmental protection requirements; 2. The drying component enables the battery waste to be heated and dried in the dryer, and the electrolyte is completely volatilized, and the general solid waste enters the ton bag, thereby realizing complete crushing and recycling of the battery; 3. The electrified crushing component, the drying component, the nitrogen production component and the environmental protection treatment component reasonably utilize the space, and the overall space is compact and integrated with the pry-mounted chassis, the pry-mounted chassis is directly installed and fixed on the skeleton trailer, and the vehicle-mounted mobile is realized through the towing equipment, thereby solving the problem of recycling waste lithium batteries in various regional manufacturers.

[0044] In summary, the vehicle-mounted lithium battery crushing and recycling equipment can be moved to lithium battery manufacturers and related product application manufacturers, and the collected waste lithium batteries are safely crushed and recycled on site, thereby solving the urgent problem of recycling waste lithium batteries in various regional manufacturers, and the waste lithium batteries no longer need to be transported to a special assembly line for processing. Therefore, the utility model can avoid the great risk of flammable and explosive waste batteries during long-term storage and long-distance transportation. At the same time, the recycling cost is greatly reduced.

[0045] The above examples are only used to illustrate the technical solutions of the present application, but not to limit them; although the present application has been described in detail with reference to the foregoing examples, those skilled in the art should understand that the technical solutions recorded in the foregoing examples can be modified, or some technical features can be replaced by equivalents; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the spirit and scope of the technical solutions of the embodiments of the present application.

Claims

1. A vehicle-mounted lithium battery crushing and recycling equipment, characterized in that: It includes a skeleton trailer (15), a live tearing component, a drying component, an environmental protection treatment component, a nitrogen making component, a protective cover (20); the live tearing component, the drying component, the environmental protection treatment component and the nitrogen making component are integrated on a pry base and located inside the protective cover (20), the pry base is fixed on the skeleton trailer (15); the live tearing component is communicated with the drying component, the nitrogen making component is communicated with the live tearing component and the drying component through a nitrogen gas outlet pipeline, the environmental protection treatment component is communicated with the live tearing component and the drying component through a tail gas collection pipeline.

2. The vehicle-mounted lithium battery crushing and recycling equipment according to claim 1, characterized in that: The live tearing component comprises a bucket elevator (1), a buffer bin (2), a tearing machine (3), a discharge bin (4) and a Z-type elevator (5); the feeding port of the buffer bin (2) is connected to the discharge port of the bucket elevator (1) through a flashboard valve, the discharge port thereof is connected to the feeding port of the tearing machine (3) through a flashboard valve, the feeding port of the discharge bin (4) is connected to the discharge port of the tearing machine (3) through a flashboard valve, and the discharge port thereof is connected to the feeding port of the Z-type elevator (5) through a flashboard valve; the buffer bin (2), the tearing machine (3), the discharge bin (4) and the Z-type elevator (5) are connected to the nitrogen making component through an air inlet pipeline and connected to the environmental protection treatment component through an air outlet pipeline.

3. The vehicle-mounted lithium battery crushing and recycling equipment according to claim 2, characterized in that: The tearing machine (3) is provided with a temperature and pressure detector, an oxygen content detector and a pressure relief device.

4. The vehicle-mounted lithium battery crushing and recycling equipment according to claim 2, characterized in that: drying... The component comprises a rake dryer (6) and a discharge screw conveyor (7); the feeding port of the rake dryer (6) is communicated with the discharge port of the Z-type elevator (5) through a flashboard valve, and the discharge port thereof is communicated with the feeding port of the discharge screw conveyor (7) through a flashboard valve; the rake dryer (6) is connected to the nitrogen making component through an air inlet pipeline and connected to the environmental protection treatment component through an air outlet pipeline.

5. The vehicle-mounted lithium battery shredding and recycling apparatus of claim 4, wherein: The rake dryer (6) is provided with a temperature and pressure detector, an oxygen content detector and a pressure relief device.

6. The vehicle-mounted lithium battery shredding and recycling apparatus of claim 4, wherein: The environmental protection treatment component comprises a cyclone dust collector (8), a To combustion furnace (9), a quenching tower (10), an alkali spraying tower (11), a water spraying tower (12), an activated carbon adsorption box (13) and a fan (14); the cyclone dust collector (8), the To combustion furnace (9), the quenching tower (10), the alkali spraying tower (11), the water spraying tower (12), the activated carbon adsorption box (13) and the fan (14) are sequentially connected; the various branch tail gas discharge pipelines of the buffer bin (2), the tearing machine (3), the discharge bin (4), the Z-type elevator (5) and the rake dryer (6) are communicated with the air inlet of the cyclone dust collector (8) through a tail gas main pipeline.

7. The vehicle-mounted lithium battery shredding and recycling apparatus of claim 6, wherein: It further comprises a heat tracing system (16), and the tail gas communication pipelines of the rake dryer (6) and the cyclone dust collector (8) are both provided with the heat tracing system (16).

8. The vehicle-mounted lithium battery crushing and recycling equipment according to claim 4, characterized in that: The nitrogen making component comprises an air compressor (17), a nitrogen making machine (18) and a cold dryer (19); the air compressor (17) and the cold dryer (19) are connected to the nitrogen making machine (18), and the nitrogen making machine (18) is communicated with the buffer bin (2), the tearing machine (3), the discharge bin (4), the Z-type elevator (5) and the rake dryer (6) through a nitrogen gas output pipeline.

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