Photovoltaic panel support forming guide device

By introducing a cooling oil system and temperature sensors into the photovoltaic panel bracket forming guide device, the problem of damage caused by frictional heat generation in the inclined roller assembly was solved, achieving effective cooling and high temperature alarm, thereby improving production efficiency and equipment life.

CN223588098UActive Publication Date: 2025-11-25安徽宇启智能科技有限公司
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Patent Information

Application Number
CN202422930977.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-29
Publication Date
2025-11-25
Estimated Expiration
2034-11-29

AI Technical Summary

Technical Problem

The existing photovoltaic power generation system's inclined roller assembly guide device generates heat during friction, which can damage the connection points and affect production efficiency.

Method used

A photovoltaic panel bracket forming guide device was designed. By setting a cooling oil system in the extrusion chamber, the cooling oil is used to cool the forming inclined pressure roller, and a temperature sensor is equipped to provide a high temperature alarm to avoid high temperature damage.

Benefits of technology

This effectively cools the forming slant roller, preventing damage to connecting parts caused by frictional heat, and improving production stability and equipment lifespan.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223588098U_ABST
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Abstract

The utility model relates to the technical field of guide devices, and discloses a photovoltaic panel bracket forming guide device, which is characterized in that a forming inclined compression roller is cooled during working by arranging an extrusion cavity, a temperature sensor, a cooling tank and the like, and when the forming inclined compression roller extrudes and rotates materials for a long time, the materials are heated due to friction, so that the forming inclined compression roller can be cooled. The temperature between the rotating groove and the connector is rapidly increased, and the high temperature sucks cooling oil in the oil outlet, so that the cooling oil enters the cooling groove and fills the interior of the cooling groove, the cooling oil in the oil storage cavity enters the cooling groove through the oil through hole and the oil outlet, and the cooling oil slides along the cooling groove; in the rotating process of the forming inclined pressing roller, when the position of the cooling groove corresponds to the position of the oil outlet, cooling oil in the oil outlet intermittently enters the cooling groove to be supplemented, so that the temperature between the rotating groove and the connector is rapidly reduced, and the uniform cooling effect is achieved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to guiding device technical field especially relates to a photovoltaic panel support forming guiding device. BACKGROUND

[0002] Photovoltaic, photovoltaic power generation system is with the photovoltaic effect of semiconductor material, solar radiation energy is converted into a power generation system, the energy source of photovoltaic power generation system is inexhaustible, inexhaustible solar energy, is a kind of clean, safe and renewable energy, photovoltaic power generation process does not pollute the environment, does not destroy ecology, present photovoltaic support of supporting photovoltaic power generation component is extruded by extrusion forming equipment and is manufactured, production is efficient and convenient, but the forming extrusion component in present extrusion forming equipment, i.e. the oblique pair roller assembly guiding device is rubbed with material and the like device in rotation, heat can be generated, if long time goes on, it can cause damage to the connecting position, cause the oblique pair roller assembly guiding device to produce deformation, cause the loss on production. SUMMARY

[0003] In view of the defects of the prior art, the utility model provides a photovoltaic panel support forming guiding device, has the advantages of convenient cooling, solves the problems raised in the above background art.

[0004] The utility model provides following technical scheme: a kind of photovoltaic panel support forming guiding device, including support plate, the top of the support plate is opened with installation slot in rectangular array, the bottom of the support plate is symmetrically slidably installed with fixed sleeve plate, the top of the fixed sleeve plate is located inside installation slot and is installed with bolt by screw thread, the inside of the fixed sleeve plate is opened with sleeve slot, the inside of the fixed shaft is fixedly installed with fixed shaft in the sleeve slot, the inside of the fixed shaft is opened with extrusion cavity, the end portion outer circle of the fixed shaft is rotatably sleeved with forming inclined pressure roller.

[0005] By the above structure setting, when using the device to assist production photovoltaic panel support, the cooling oil in the oil storage cavity enters the inside of extrusion cavity by oil hole when forming inclined pressure roller rotates in the outer circle of connecting head, the cooling oil in the inside of extrusion cavity flows into the inside of cooling groove by oil outlet, cooling groove is opened in the inner wall of rotary groove, the cooling oil in the inside of cooling groove is evenly coated on the outer circle of connecting head by forming inclined pressure roller rotating in the outer circle of connecting head, so that the cooling oil in the inside of cooling groove is cooled when forming inclined pressure roller rotates.

[0006] Preferably, the outer circle of the fixed shaft is movably installed with upper fixed ring in the inside of sleeve slot, the outer circle of the upper fixed ring is close to the inner wall of sleeve slot, the outer circle of the fixed shaft is screw-threadedly installed with fixed nut on one side of upper fixed ring, the end portion of the fixed shaft to upper fixed ring is provided with threaded groove, and the fixed nut is screw-threadedly matched with the threaded groove.

[0007] Preferably, the outer ring of the fixed shaft is movably sleeved with a lower fixed ring at the opening of the sleeve groove, the outer wall of the lower fixed ring is close to the inner wall of the sleeve groove, the inside of the fixed shaft is provided with an oil storage cavity, the inside of the oil storage cavity is provided with cooling oil, the opening of the oil storage cavity is fixedly installed with a cavity cover, and the end of the fixed shaft is provided with a connecting head.

[0008] Through the above structure, the fixed shaft and the lower fixed ring are pulled against one end of the sleeve groove through the screwing of the fixed nut, the position of the fixed shaft is fixed, the inside of the oil storage cavity is filled with cooling oil, and the cooling oil enters the extrusion cavity and the inside of the oil outlet through the oil passage.

[0009] Preferably, the inside of the extrusion cavity is fixedly installed with a temperature sensor, the oil passage is arranged between the extrusion cavity and the oil storage cavity, the oil storage cavity and the extrusion cavity are communicated, and the oil outlet is arranged on one side of the extrusion cavity away from the temperature sensor.

[0010] Through the above structure, the friction between the forming inclined pressure roller and the connecting head generates heat, which attracts the cooling oil at the opening of the oil outlet into the inside of the cooling groove, so that the cooling groove is filled with cooling oil, a large amount of cooling oil is filled in the inside of the oil storage cavity, and the friction between the forming inclined pressure roller and the connecting head generates heat, which evaporates a certain amount of cooling oil. The evaporated cooling oil in the inside of the cooling groove is replenished in time through the oil passage and the oil outlet.

[0011] Preferably, the inside of the forming inclined pressure roller is provided with a rotating groove, the rotating groove is matched with the shape of the connecting head, the forming inclined pressure roller is rotatably installed on the outer ring of the connecting head, the inside wall of the rotating groove is provided with a cooling groove, and the oil outlet is communicated with the cooling groove.

[0012] Through the above structure, when the oil is in the inside of the extrusion cavity and the oil outlet, the cooling oil in the inside of the oil outlet is attracted into the inside of the cooling groove due to the friction between the forming inclined pressure roller and the connecting head, the cooling oil flows through the cooling groove, and the connecting head is uniformly coated, so that the friction between the connecting head and the forming inclined pressure roller is cooled.

[0013] Compared with the prior art, the utility model has the following beneficial effects:

[0014] 1. This photovoltaic panel support forming guide device, through the setting of extrusion chamber, temperature sensor, cooling tank and other structures, achieves cooling of the forming inclined pressure roller during operation. When the forming inclined pressure roller extrudes and rotates on the material for a long time, the temperature between the rotating groove and the connecting head rises rapidly due to frictional heat. The high temperature attracts the cooling oil located inside the oil outlet, causing the cooling oil to enter the cooling tank and fill it. The cooling oil in the oil storage chamber enters the cooling tank through the oil passage and oil outlet, allowing the cooling oil to slide smoothly along the cooling tank. During the rotation of the forming inclined pressure roller, when the cooling tank and the oil outlet are aligned, the cooling oil inside the oil outlet intermittently enters the cooling tank to replenish it, so that the temperature between the rotating groove and the connecting head drops rapidly, achieving a uniform cooling effect.

[0015] 2. This photovoltaic panel bracket forming guide device achieves high temperature alarm by setting up an extrusion chamber, temperature sensor, oil storage chamber and other structures. When the friction heat generated between the forming inclined pressure roller and the connector is transferred into the extrusion chamber through the cooling oil, the temperature sensor monitors the temperature. Once the temperature exceeds the set balance value, an alarm signal will be issued to remind the staff to check the equipment and avoid damage to the forming inclined pressure roller and the connector due to high temperature, thus achieving the effect of high temperature alarm. Attached Figure Description

[0016] Fig. 1 This is a schematic diagram of the overall structure of this utility model;

[0017] Fig. 2 This is a schematic diagram of the internal structure of the fixed sleeve plate of this utility model;

[0018] Fig. 3 This is a schematic diagram of the internal structure of the fixed shaft of this utility model;

[0019] Fig. 4 This is a schematic diagram of the internal structure of the extrusion chamber of this utility model;

[0020] Fig. 5 This is a schematic diagram of the internal structure of the forming inclined pressure roller of this utility model.

[0021] In the diagram: 1. Support plate; 11. Mounting groove; 2. Fixing sleeve plate; 21. Bolt; 22. Sleeve groove; 3. Fixing shaft; 31. Upper fixing ring; 32. Fixing nut; 33. Lower fixing ring; 34. Oil storage chamber; 35. Chamber cover; 36. Connector; 4. Extrusion chamber; 41. Temperature sensor; 42. Oil passage hole; 43. Oil outlet; 5. Forming inclined pressure roller; 51. Rotary groove; 52. Cooling groove. Detailed Implementation

[0022] Clearly, the described embodiments are merely part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments of the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of the present application.

[0023] Please refer to Figs. 1-2 A photovoltaic panel support forming guide device, comprising a support plate 1, a rectangular array of mounting grooves 11 is formed in the top of the support plate 1, a fixed sleeve plate 2 is symmetrically and slidingly installed at the bottom of the support plate 1, a bolt 21 is threadedly installed at the top of the fixed sleeve plate 2 inside the mounting groove 11, a sleeve groove 22 is formed in the inside of the fixed sleeve plate 2, a fixed shaft 3 is fixedly installed inside the sleeve groove 22, an extrusion cavity 4 is formed in the inside of the fixed shaft 3, and a forming inclined press roller 5 is rotatably sleeved on the outer circle of the end of the fixed shaft 3.

[0024] When the forming inclined press roller 5 rotates on the outer circle of the connecting head 36, the cooling oil in the oil storage cavity 34 enters the inside of the extrusion cavity 4 through the oil passage hole 42, the cooling oil in the inside of the extrusion cavity 4 flows into the inside of the cooling groove 52 through the oil outlet 43, the cooling groove 52 is formed in the inner wall of the rotating groove 51, the cooling oil in the inside of the cooling groove 52 is evenly coated on the outer circle of the connecting head 36 by rotating the forming inclined press roller 5 on the outer circle of the connecting head 36, the cooling oil in the inside of the cooling groove 52 cools the forming inclined press roller 5 when it rotates, the friction between the forming inclined press roller 5 and the connecting head 36 when the forming inclined press roller 5 rotates is reduced, and the thermal deformation between the rotating groove 51 and the connecting head 36 due to high temperature is avoided, thereby preventing the connecting head 36 and the rotating groove 51 from being damaged.

[0025] Please refer to Figs. 1-4 The outer circle of the fixed shaft 3 is movably installed in the inside of the sleeve groove 22, the outer circle of the upper fixed ring 31 abuts against the inner wall of the sleeve groove 22, the outer circle of the fixed shaft 3 is threadedly installed with a fixed nut 32 on one side of the upper fixed ring 31, a threaded groove is arranged between the end of the fixed shaft 3 and the upper fixed ring 31, the fixed nut 32 is threadedly matched with the threaded groove, the outer circle of the fixed shaft 3 is movably sleeved with a lower fixed ring 33 at the opening of the sleeve groove 22, the outer wall of the lower fixed ring 33 abuts against the inner wall of the sleeve groove 22, an oil storage cavity 34 is formed in the inside of the fixed shaft 3, cooling oil is arranged in the inside of the oil storage cavity 34, a cavity cover 35 is fixedly installed at the opening of the oil storage cavity 34, and a connecting head 36 is arranged at the end of the fixed shaft 3.

[0026] By screwing the fixing nut 32, the fixed shaft 3 is pulled against the lower fixed ring 33 at one end of the sleeve groove 22, so that the position of the fixed shaft 3 is fixed, and the inside of the oil storage cavity 34 is filled with cooling oil, so that the cooling oil enters the extrusion cavity 4 and the oil outlet 43 through the oil passage 42, and the inside of the extrusion cavity 4 is timely supplemented with cooling oil.

[0027] Please refer to Figs. 1-4 The inside of the extrusion cavity 4 is fixedly installed with a temperature sensor 41, an oil passage 42 is arranged between the extrusion cavity 4 and the oil storage cavity 34, the oil storage cavity 34 and the extrusion cavity 4 are communicated, and the oil passage 42 is arranged on one side of the extrusion cavity 4 away from the temperature sensor 41.

[0028] When the extrusion cavity 4 and the oil outlet 43 are filled with cooling oil, the friction between the forming inclined pressure roller 5 and the connecting head 36 generates heat, which attracts the cooling oil at the opening of the oil outlet 43 into the inside of the cooling groove 52, so that the cooling groove 52 is filled with cooling oil, a large amount of cooling oil is filled in the oil storage cavity 34, and the friction between the forming inclined pressure roller 5 and the connecting head 36 generates heat, which evaporates a certain amount of cooling oil, which is timely supplemented through the oil passage 42 and the oil outlet 43. When the friction between the forming inclined pressure roller 5 and the connecting head 36 generates heat and is transmitted to the inside of the extrusion cavity 4 through the cooling oil, the temperature sensor 41 monitors the temperature, and once the temperature exceeds the set balance value, an alarm signal will be sent to remind the staff to check the equipment, so as to avoid damage between the forming inclined pressure roller 5 and the connecting head 36 due to high temperature.

[0029] Please refer to Figs. 1-5 The inside of the forming inclined pressure roller 5 is provided with a rotating groove 51, the rotating groove 51 is matched with the shape of the connecting head 36, the forming inclined pressure roller 5 is rotatably installed on the outer circle of the connecting head 36, the inner wall of the rotating groove 51 is provided with a cooling groove 52, and the oil outlet 43 is communicated with the cooling groove 52.

[0030] When the cooling oil is located in the extrusion cavity 4 and the oil outlet 43, the friction between the forming inclined pressure roller 5 and the connecting head 36 generates heat, which attracts the cooling oil in the oil outlet 43 into the inside of the cooling groove 52, and the cooling oil flows through the cooling groove 52 to uniformly coat the outer circle of the connecting head 36, so as to cool the friction generated between the connecting head 36 and the forming inclined pressure roller 5. The cooling oil uniformly cools the rotating groove 51 and the connecting head 36 along the cooling groove 52, so that the forming inclined pressure roller 5 located on the outer circle of the connecting head 36 is cooled when rotating, so as to avoid damage due to high temperature when rotating between the connecting head 36.

[0031] Working principle: install the device in the photovoltaic panel bracket production process, material passes between the forming inclined press roller 5, is extruded, pressed into shape by the end of the forming inclined press roller 5, thereby driving the forming inclined press roller 5 outside the fixed shaft 3 ring to rotate, the forming inclined press roller 5 extrudes the material for a long time, due to friction heat, the temperature between the rotating groove 51 and the connecting head 36 rises rapidly, the high temperature attracts the cooling oil inside the oil outlet 43, makes the cooling oil enter the inside of the cooling tank 52, and fills the inside of the cooling tank 52, realizes that the cooling oil in the oil storage cavity 34 enters the inside of the cooling tank 52 through the oil hole 42 and the oil outlet 43, makes the cooling oil slide along the cooling tank 52, through the rotating process of the forming inclined press roller 5, when the cooling tank 52 and the oil outlet 43 position corresponds, the cooling oil inside the oil outlet 43 enters the inside of the cooling tank 52 intermittently to supplement, avoid the remaining cooling oil inside the cooling tank 52 evaporates completely by the friction between the connecting head 36 and the forming inclined press roller 5, through the intermittent supplement inside the cooling tank 52, the cooling oil uniformly reaches the outer ring of the connecting head 36, the temperature between the rotating groove 51 and the connecting head 36 rapidly reduces, plays the effect of uniform cooling, avoids the damage between the connecting head 36 and the rotating groove 51 due to high temperature, may affect production.

Claims

1. A photovoltaic panel support forming and guiding device, comprising a support plate (1), characterized in that: The top of the support plate (1) has a rectangular array of mounting grooves (11). The bottom of the support plate (1) is symmetrically and slidably fitted with a fixing sleeve plate (2). The top of the fixing sleeve plate (2) is threaded with a bolt (21) inside the mounting groove (11). The inside of the fixing sleeve plate (2) is a sleeve groove (22). A fixing shaft (3) is fixedly installed inside the sleeve groove (22). The inside of the fixing shaft (3) is a pressing chamber (4). The outer ring of the end of the fixing shaft (3) is rotatably fitted with a forming inclined pressure roller (5).

2. The photovoltaic panel support forming and guiding device according to claim 1, characterized in that: The outer ring of the fixed shaft (3) is movably installed inside the sleeve groove (22) with an upper fixed ring (31). The outer ring of the upper fixed ring (31) is tightly attached to the inner wall of the sleeve groove (22). The outer ring of the fixed shaft (3) is threaded with a fixing nut (32) on one side of the upper fixed ring (31). A threaded groove is provided between the end of the fixed shaft (3) and the upper fixed ring (31). The fixing nut (32) and the threaded groove are threadedly matched.

3. The photovoltaic panel support forming and guiding device according to claim 2, characterized in that: The outer ring of the fixed shaft (3) is movably fitted with a lower fixed ring (33) at the opening of the sleeve groove (22). The outer wall of the lower fixed ring (33) is tightly attached to the inner wall of the sleeve groove (22). An oil storage cavity (34) is provided inside the fixed shaft (3). Cooling oil is provided inside the oil storage cavity (34). A cavity cover (35) is fixedly installed at the opening of the oil storage cavity (34). A connector (36) is provided at the end of the fixed shaft (3).

4. The photovoltaic panel support forming and guiding device according to claim 3, characterized in that: A temperature sensor (41) is fixedly installed inside the extrusion chamber (4). An oil passage hole (42) is provided between the extrusion chamber (4) and the oil storage chamber (34). The oil storage chamber (34) and the extrusion chamber (4) are connected. An oil outlet (43) is provided on one side of the extrusion chamber (4) in the direction away from the temperature sensor (41).

5. The photovoltaic panel support forming and guiding device according to claim 4, characterized in that: The forming inclined pressure roller (5) has a rotating groove (51) inside. The rotating groove (51) is adapted to the shape of the connector (36). The forming inclined pressure roller (5) is rotatably installed on the outer ring of the connector (36). The inner wall of the rotating groove (51) has a cooling groove (52). The oil outlet (43) is connected to the cooling groove (52).